Plastic tableware processing detection mechanism

By designing a plastic tableware inspection mechanism that integrates image acquisition, processing and control, the problems of low efficiency and poor accuracy of traditional manual inspection are solved, automated inspection and diversion are realized, detection efficiency and accuracy are improved, and the unqualified products are simplified. Collection and cleaning process.

CN222287993UActive Publication Date: 2025-01-03湖北东浩科技实业有限公司
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Patent Information

Application Number
CN202420940916.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-05
Publication Date
2025-01-03
Estimated Expiration
2034-05-05

AI Technical Summary

Technical Problem

Traditional plastic tableware processing and testing institutions rely on manual visual inspection, which is inefficient and susceptible to human factors, resulting in unstable testing results and lack of automated, fast and accurate quality testing solutions.

Method used

Design a plastic tableware processing and testing mechanism integrating image acquisition, processing, analysis and control, including a detection box, a diversion mechanism and a collection mechanism, using a central processing unit and an observation head for image analysis, and combining a motor and a movable plate to achieve automatic detection and divert, and automatically collect and clean the defective products through electric telescopic rods and inner box.

Benefits of technology

The rapid and accurate quality inspection of plastic tableware is achieved, the detection efficiency and accuracy are improved, the automatic diversion and collection functions reduce human errors, improve work efficiency, and the cleaning process of the inner box is simplified through the design of the electric telescopic rod.

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Patent Text Reader

Abstract

The utility model discloses a plastic tableware processing detection mechanism, which relates to the technical field of tableware processing detection, and comprises a detection box, the center of the detection box is provided with a shunting mechanism, the shunting mechanism comprises an image acquisition assembly and a control assembly, the image acquisition assembly comprises a central processing unit, and the central processing unit is located in the detection box. An observation head is fixedly installed on the bottom face of the detection box, the control assembly comprises two connecting frames, a motor is arranged at the bottom of one connecting frame, a controller used for driving the motor to rotate is arranged on the top face of the motor, and a first conveying belt and a second conveying belt are arranged below the detection box; the second conveying belt is located on one side below the first conveying belt, and a collecting mechanism is arranged below the first conveying belt. In the scheme, by arranging the flow dividing mechanism and the collecting mechanism, the unqualified tableware can be automatically collected during use, and the effect of automatically screening the unqualified tableware is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of tableware processing detection, in particular to a plastic tableware processing detection mechanism. Background Art

[0002] With the increasing expansion of the plastic tableware market, the quality requirements for tableware processing are also getting higher and higher. Traditional plastic tableware processing inspection institutions mostly rely on manual visual inspection, which is not only inefficient, but also easily affected by human factors, resulting in unstable test results.

[0003] In order to improve detection efficiency and accuracy and reduce human errors, the plastic tableware processing industry urgently needs a mechanism that can automatically, quickly and accurately perform quality inspections. Therefore, it is particularly urgent to develop a plastic tableware processing inspection mechanism that integrates image acquisition, processing, analysis and control. This mechanism can achieve all-round inspection of plastic tableware, improve production efficiency, ensure product quality and meet market demand. Utility Model Content

[0004] The purpose of the utility model is to provide a plastic tableware processing detection mechanism to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A plastic tableware processing inspection mechanism comprises an inspection box, a diversion mechanism is arranged at the center of the inspection box, the diversion mechanism comprises an image acquisition component and a control component, the image acquisition component comprises: a central processing unit, the central processing unit is located inside the inspection box, an observation head is fixedly installed on the bottom surface of the inspection box, there is an electrical connection between the central processing unit and the observation head, and lighting lamps for auxiliary observation are arranged on both sides of the observation head.

[0007] Furthermore, the control component includes: a connecting frame, the connecting frames are provided with two, a motor is arranged at the bottom of one of the connecting frames, the top surface of the connecting frame is fixedly connected to the bottom surface of the detection box, and a movable plate is arranged between the two connecting frames.

[0008] Furthermore, a controller for driving the motor to rotate is disposed on the top surface of the motor, the top of the controller is fixedly connected to the bottom surface of the detection box, and a cable is disposed inside the controller.

[0009] Furthermore, a first conveyor belt and a second conveyor belt are respectively arranged below the detection box, the second conveyor belt is located on one side below the first conveyor belt, and a collecting mechanism is arranged below the first conveyor belt.

[0010] Furthermore, the collecting mechanism comprises: a bottom plate, an outer box is fixedly mounted on the upper surface of the bottom plate, a movable inner box is arranged inside the outer box, and a feeding port is opened at the lower side of one side of the inner box.

[0011] Furthermore, an electric telescopic rod is fixedly mounted on the upper surface of the base plate, one end of the output shaft of the electric telescopic rod is connected to a side surface of the inner box, and a slide groove matching the inner box is provided on the upper surface of the base plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In this scheme, by providing a diversion mechanism, the quality inspection of the processed plastic tableware can be carried out quickly and accurately. The design of the observation head combined with the lighting lamp can capture clear tableware images under different lighting conditions. The image analysis function of the central processor can automatically judge the tableware according to the preset quality standards, thereby improving the inspection efficiency and accuracy. In addition, the motor and the movable plate in the control component work together to guide the tableware that meets the quality requirements from the first conveyor belt to the second conveyor belt, and guide the unqualified tableware to the inner box for storage, thereby realizing the effective diversion of the tableware and providing convenience for subsequent processing.

[0014] 2. In this solution, by providing a collection mechanism and using the electric telescopic rod and the inner box in combination, the tableware that does not meet the quality requirements can be automatically collected. When the inner box is full, the electric telescopic rod can be used to extend and retract as needed to push the inner box to slide along the slide groove and out of the inner box, so that the inside of the inner box can be easily cleaned, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the detection box of the utility model;

[0017] Figure 3 This is a schematic diagram of the diversion mechanism structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the collecting mechanism of the utility model.

[0019] In the figure: 1. detection box; 2. first conveyor belt; 3. second conveyor belt; 4. column; 5. connecting frame; 6. bottom plate; 7. electric telescopic rod; 8. slide; 9. inner box; 10. outer box; 11. connecting plate; 12. movable plate; 13. motor; 14. wire tube; 15. observation head; 16. lighting lamp; 17. controller; 18. cable; 19. central processing unit; 20. unloading port. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1: Please refer to Figures 1 to 4 A plastic tableware processing detection mechanism includes a detection box 1, two columns 4 are fixedly connected to the bottom surface of the detection box 1, a connecting plate 11 is fixedly installed on the bottom surface of the column 4, a diversion mechanism is arranged at the center of the detection box 1, the diversion mechanism includes an image acquisition component and a control component, the image acquisition component includes a central processing unit 19, the central processing unit 19 is located inside the detection box 1, an observation head 15 is fixedly installed on the bottom surface of the detection box 1, there is an electrical connection between the central processing unit 19 and the observation head 15, and lighting lamps 16 for auxiliary observation are arranged on both sides of the observation head 15, and the control component includes a connecting frame 5, the connecting frame 5 has two, and the bottom of one of the connecting frames 5 A motor 13 is provided at the bottom of the connecting frame 5, the top surface of the connecting frame 5 is fixedly connected to the bottom surface of the detection box 1, a movable movable plate 12 is provided between the two connecting frames 5, one end of the movable plate 12 is fixedly connected to a connecting rod, and the side of the connecting rod away from the movable plate 12 is provided on the output end of the motor 13, and a controller 17 for driving the motor 13 to rotate is provided on the top surface of the motor 13, and a wire tube 14 is fixedly connected to the top of the controller 17, and the top surface of the wire tube 14 is fixedly connected to the bottom surface of the detection box 1, and the wire tube 14 is a hollow tube, and a cable 18 is provided inside the wire tube 14, and the two ends of the cable 18 are respectively connected to the controller 17 and the central processing unit 19;

[0022] A first conveyor belt 2 and a second conveyor belt 3 are respectively arranged below the detection box 1, and the second conveyor belt 3 is located at one side below the first conveyor belt 2. A collecting mechanism is arranged below the first conveyor belt 2, and the collecting mechanism includes a bottom plate 6, an outer box 10 is fixedly installed on the upper surface of the bottom plate 6, and a movable inner box 9 is arranged inside the outer box 10. A feed opening 20 is provided below one side of the inner box 9, and the upper surface of the inner box 9 is a slope with the side of the feed opening 20 as the lowest point. An electric telescopic rod 7 is also fixedly installed on the upper surface of the bottom plate 6, and one end of the output shaft of the electric telescopic rod 7 is connected to one side surface of the inner box 9. A slide groove 8 matching with the inner box 9 is also provided on the upper surface of the bottom plate 6;

[0023] During use, the processed plastic tableware is first transmitted through the first conveyor belt 2. When the tableware reaches the bottom of the detection box 1, they will pass through the field of view of the observation head 15. The observation head 15 captures the image of the tableware and transmits the image data to the central processor 19 for processing. At the same time, the lighting 16 will provide auxiliary lighting to ensure the clarity and accuracy of image acquisition. The central processor 19 will analyze the image and extract the characteristic information of the tableware, such as color, shape, and surface quality. According to the preset quality standards, the central processor 19 will judge the characteristic information of the tableware to determine whether it meets the quality requirements. The control component controls the movement of the movable plate 12 based on the judgment result. When the tableware does not meet the quality requirements, the central processor 19 transmits a signal to the controller 17 through the cable 18. The controller 17 drives the motor 13 to operate, so that the motor 13 drives the movable plate 12 to rotate, so that the unqualified tableware slides from the first conveyor belt 2 and falls into the inner box 9. When the inner box 9 is full, the electric telescopic rod 7 can be retracted to drive the inner box 9 to slide along the slide groove 8 to take the inner box 9 out of the inner part of the outer box 10, and the unqualified tableware stored inside can be slid out from the inner side of the discharge port 20 for further processing.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A plastic tableware processing and testing mechanism, comprising a testing box (1), characterized in that: A diversion mechanism is provided at the center of the detection box (1), the diversion mechanism comprises an image acquisition component and a control component, the image acquisition component comprises: a central processing unit (19), the central processing unit (19) is located inside the detection box (1), an observation head (15) is fixedly mounted on the bottom surface of the detection box (1), an electrical connection is established between the central processing unit (19) and the observation head (15), and lighting lamps (16) for assisting observation are provided on both sides of the observation head (15).

2. A plastic tableware processing and detection mechanism according to claim 1, characterized in that: The control component comprises: a connecting frame (5), wherein the connecting frames (5) have two, a motor (13) is arranged at the bottom of one of the connecting frames (5), the top surface of the connecting frame (5) is fixedly connected to the bottom surface of the detection box (1), and a movable movable plate (12) is arranged between the two connecting frames (5).

3. A plastic tableware processing and detection mechanism according to claim 2, characterized in that: A controller (17) for driving the motor (13) to rotate is arranged on the top surface of the motor (13); the top of the controller (17) is fixedly connected to the bottom surface of the detection box (1); and a cable (18) is arranged inside the controller (17).

4. A plastic tableware processing and detection mechanism according to claim 1, characterized in that: A first conveyor belt (2) and a second conveyor belt (3) are respectively arranged below the detection box (1); the second conveyor belt (3) is located on one side below the first conveyor belt (2); and a collecting mechanism is arranged below the first conveyor belt (2).

5. A plastic tableware processing and detection mechanism according to claim 4, characterized in that: The collecting mechanism comprises: a bottom plate (6), an outer box (10) is fixedly mounted on the upper surface of the bottom plate (6), a movable inner box (9) is arranged inside the outer box (10), and a material discharge port (20) is opened at the lower side of one side of the inner box (9).

6. A plastic tableware processing and detection mechanism according to claim 5, characterized in that: An electric telescopic rod (7) is also fixedly mounted on the upper surface of the base plate (6), one end of the output shaft of the electric telescopic rod (7) is connected to a side surface of the inner box (9), and a slide groove (8) matching the inner box (9) is also provided on the upper surface of the base plate (6).