High polymer material injection molding cooling device
By adopting a combination of water cooling, air cooling and pumping design in polymer material injection molding cooling devices, the problems of low cooling efficiency and inconvenient maintenance of traditional cooling devices are solved, efficient cooling uniformity and convenient maintenance are achieved, and injection molding is improved Molding quality.
Patent Information
- Application Number
- CN202420756505.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The cooling efficiency of traditional polymer material injection molding cooling devices is low and inconvenient to maintain, which affects the dimensional accuracy and surface quality of the product.
An injection molding cooling device including an upper cooling box and a lower cooling box is designed, using a cooling method combining water cooling, air cooling and exhaust, and cooling uniformity is achieved through cooling coils, heating modules, connecting pipes and cooling rings. Convenient maintenance.
It improves the injection molding cooling efficiency and processing quality of polymer materials, simplifies the disassembly and maintenance process of cooling devices, and achieves a comprehensive cooling effect.
Smart Images

Figure CN222328954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polymer material processing, in particular to a polymer material injection molding cooling device. Background Art
[0002] Polymer materials are macromolecular compounds composed of many repeating units, usually with high molecular weight. Common polymer materials include plastics, rubber, fibers, etc., which have many excellent performance characteristics such as light weight, wear resistance, corrosion resistance, good insulation performance, etc., so they are widely used in various fields such as industrial manufacturing, medical equipment, and building materials. The research and application of polymer materials plays an important role in promoting scientific and technological progress and social development.
[0003] The existing polymer material injection molding process is a common processing method, and its steps generally include raw material preparation, melting, injection molding, demolding, post-processing, etc. In the injection molding process, the molten polymer material is pressed into the mold from the syringe, and is cooled and solidified into the desired shape by the cooling device in the mold. At present, the injection molding cooling device mainly includes cooling water system, cooling fan, thermostat, heater and other structures.
[0004] However, in the injection molding process of polymer materials, in order to ensure the dimensional accuracy and surface quality of the product, the injection molding cooling device needs to quickly cool the injection molded parts. The traditional cooling device uses water cooling and air cooling, and has the problem of low cooling efficiency. At the same time, the cooling device is very inconvenient to clean and maintain, so it needs to be improved. Utility Model Content
[0005] The purpose of the utility model is to provide a polymer material injection molding cooling device to solve the problem raised by the above background technology that in the current polymer material injection molding process on the market, in order to ensure the product dimensional accuracy and surface quality, the injection molding cooling device needs to quickly cool the injection molded parts, while the traditional cooling device uses water cooling and air cooling, has the problem of low cooling efficiency, and the cooling device is very inconvenient to clean and maintain.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polymer material injection molding cooling device, comprising an injection molding cooling device body, an upper cooling box and a lower cooling box are arranged on the injection molding cooling device body, and the upper and lower sides of the upper cooling box are respectively connected to an upper mounting seat and an injection molding upper mold, and the upper and lower sides of the lower cooling box are respectively connected to an injection molding lower mold and a lower mounting seat, and the upper and lower sides of the lower cooling box are respectively connected to a injection molding lower mold and a lower mounting seat, and the upper cooling box and the lower cooling box are respectively provided with cavity structures at the parts close to the injection molding upper mold and the injection molding lower mold, and cooling coils, heating modules, connecting pipes and cooling ring pipes are installed in the cavities of the upper cooling box and the lower cooling box, a circle of exhaust pipes and cold air inlet pipes are respectively arranged on the sides of the upper mounting seat and the lower mounting seat, and sealing connecting seats are arranged between the exhaust pipe and the cold air inlet pipe and the upper mounting seat and the lower mounting seat, and the sealing connecting seats are respectively connected to the upper cooling box and the lower cooling box through pipes.
[0007] Preferably, support members are welded to the middle of the inner sides of the upper cooling box and the lower cooling box, respectively, and corresponding communication holes are opened on opposite sides of the annular structures of the upper cooling box and the lower cooling box, respectively.
[0008] Preferably, a groove of an annular structure is formed between the upper cooling box, the upper mounting seat and the upper injection mold, and the upper cooling box and the lower cooling box have the same size.
[0009] Preferably, the cooling ring pipe and the connecting pipe are interconnected through a pipe fitting, and the cooling ring pipe is located in an annular cavity on the side of the upper cooling box and the lower cooling box.
[0010] Preferably, the upper end of the annular structure on the side of the lower cooling box is higher than the upper end height of the lower injection mold and the lower mounting seat, and the lower cooling box is connected to the slot.
[0011] Preferably, cooling water inlets and outlets are respectively provided at both ends of the cooling coil, and the upper end of the cooling coil is connected to the connecting pipe through a pipe fitting.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the polymer material injection molding cooling device can quickly perform injection molding cooling treatment of polymer materials by means of water cooling, air cooling and air extraction, and at the same time, the cooling uniformity is good, which effectively improves the processing quality of polymer materials, and the cooling device is easy to disassemble and easy to clean and maintain. The polymer material injection molding cooling device allows the cooling box to be installed between the injection mold and the mounting seat, which can play an all-round cooling role on the injection mold, and is easy to load and unload and maintain the cooling box. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of a polymer material injection molding cooling device of the utility model;
[0014] Figure 2 This utility model is a polymer material injection cooling device Figure 1 The enlarged structural diagram at A in the middle;
[0015] Figure 3 This is a side view of a polymer material injection cooling device of the utility model;
[0016] Figure 4 It is a top view of the connection structure of the lower cooling box, the lower injection mold and the lower mounting seat of a polymer material injection cooling device of the utility model;
[0017] Figure 5 This is a schematic diagram of the cooling coil distribution structure in the lower cooling box of a polymer material injection molding cooling device of the utility model;
[0018] Figure 6 The utility model is a schematic diagram of the distribution structure of cooling ring pipes in the lower cooling box of a polymer material injection molding cooling device.
[0019] In the figure: 1. Injection molding cooling device body; 2. Exhaust pipe; 3. Connecting pipe; 4. Card slot; 5. Upper cooling box; 6. Cooling ring pipe; 7. Lower cooling box; 8. Cold air inlet pipe; 9. Cooling coil; 10. Heating module; 11. Upper mounting seat; 12. Injection molding upper mold; 13. Injection molding lower mold; 14. Lower mounting seat; 15. Cooling water inlet and outlet; 16. Support member; 17. Connecting hole; 18. Sealing connecting seat. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-6The utility model provides a technical solution: a polymer material injection molding cooling device, including an injection molding cooling device body 1, an upper cooling box 5 and a lower cooling box 7 are arranged on the injection molding cooling device body 1, and a support 16 is welded to the inner middle of the upper cooling box 5 and the lower cooling box 7, and the upper cooling box 5 and the lower cooling box 7 are respectively provided with corresponding communication holes 17 on the opposite sides of the side ring structures. This structure enables the upper cooling box 5 and the lower cooling box 7 to increase their strength through the support 16, respectively. The upper cooling box 5 and the lower cooling box 7 are respectively spliced by upper and lower plates to facilitate the installation of the internal structure and the cleaning and maintenance of the upper cooling box 5 and the lower cooling box 7. The upper cooling box 5 and the lower cooling box 7 can be interconnected through the communication hole 17, so that The cold air introduced into the lower cooling box 7 by the cold air inlet pipe 8 can enter the upper cooling box 5, and the hot air in the lower cooling box 7 can be extracted by the exhaust pipe 2 through the upper cooling box 5, thereby accelerating the cooling efficiency. The upper cooling box 5, the upper mounting seat 11 and the upper injection mold 12 form a card slot 4 of an annular structure, and the upper cooling box 5 and the lower cooling box 7 have the same size. The arrangement of the upper cooling box 5 and the lower cooling box 7 of this structure enables the mold and the cooling structure to be installed separately. According to the specific shape of the mold, the corresponding upper cooling box 5 and the lower cooling box 7 are manufactured, so that the cooling structure is close to the injection cavity of the injection mold to achieve the best cooling effect, and the upper cooling box 5 is respectively connected to the upper mounting seat 11 and the upper injection mold 12 on the upper and lower sides, and the lower cooling box 7 is respectively connected to the lower injection mold 1 on the upper and lower sides. 3 and a lower mounting seat 14, the upper cooling box 5 and the lower cooling box 7 are provided with a cavity structure at the parts close to the injection upper mold 12 and the injection lower mold 13, and the cooling coil 9, the heating module 10, the connecting pipe 3 and the cooling ring pipe 6 are installed in the cavities of the upper cooling box 5 and the lower cooling box 7, the cooling ring pipe 6 and the connecting pipe 3 are interconnected through pipe fittings, and the cooling ring pipe 6 is located in the annular cavity on the side of the upper cooling box 5 and the lower cooling box 7. This structure enables the upper cooling box 5 and the lower cooling box 7 to cool the side of the injection upper mold 12 and the injection lower mold 13 respectively through the cooling ring pipe 6, and a circle of exhaust pipe 2 and cold air inlet pipe 8 are respectively provided on the side of the upper mounting seat 11 and the lower mounting seat 14, and the exhaust pipe 2 and the cold air inlet pipe 8 are connected to the upper mounting seat 11 and the lower mounting seat A sealing connection seat 18 is provided between the mounting seats 14, and the sealing connection seat 18 is connected to the upper cooling box 5 and the lower cooling box 7 by pipelines respectively. The upper end of the annular structure on the side of the lower cooling box 7 is higher than the upper end height of the injection lower mold 13 and the lower mounting seat 14, and the lower cooling box 7 is connected with the card slot 4. After the injection upper mold 12 and the injection lower mold 13 are combined to form an injection cavity, the lower cooling box 7 is inserted into the card slot 4 to achieve the connection between the lower cooling box 7 and the upper cooling box 5, so that cold air can enter and hot air can be discharged, so as to achieve rapid cooling, improve the injection molding quality of polymer materials, and thus improve the production efficiency of polymer materials. Cooling water inlet and outlet 15 are provided at both ends of the cooling coil 9, and the upper end of the cooling coil 9 is connected with the connecting pipe 3 through a pipe fitting.This structure allows the upper cooling box 5 and the lower cooling box 7 to perform large-area cooling treatment through the cooling coil 9, and allows the cooling water to flow between the cooling coil 9, the connecting pipe 3 and the cooling ring pipe 6. The cooling water inlet and outlet 15 are respectively connected to the water supply pipe and the drainage cooling treatment mechanism, so as to realize the circulation treatment of the cooling water.
[0022] Working principle: When using the polymer material injection molding cooling device, first, when the polymer material is being injection molded, the injection molding device forms an injection molding cavity through the injection molding upper mold 12 and the injection molding lower mold 13, and the lower cooling box 7 is connected through the card slot 4, so that the upper cooling box 5 is connected with the lower cooling box 7, and the upper mounting seat 11 and the lower mounting seat 14 are used for the installation and fixing of the upper cooling box 5 and the lower cooling box 7 respectively. The support member 16 is used for the structural reinforcement of the upper cooling box 5 and the lower cooling box 7. After the molten polymer material is pressed into the injection molding cavity of the mold from the syringe, the injection molding cooling device body 1 is cooled, and the cooling water enters the cooling water inlet and outlet 15. The cooling coil 9 enters the cooling ring pipe 6 through the connecting pipe 3 to cool the polymer material. At the same time, the fan passes the cold air into the cold air inlet pipe 8, and is introduced into the lower cooling box 7 through the sealing connecting seat 18, and then enters the upper cooling box 5 through the connecting hole 17. At the same time, the exhaust pipe 2 is used in conjunction with the exhaust fan to extract the gas in the upper cooling box 5 and the lower cooling box 7. Since the hot air has a lower density than the cold air, the hot air flow rises to achieve rapid heat discharge, thereby accelerating the cooling efficiency of the injection molding cooling device body 1. The heating module 10 is used to maintain the temperature of the mold surface to prevent uneven cooling of the polymer material during the injection molding process, thereby completing a series of tasks.
[0023] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A polymer material injection molding cooling device, comprising an injection molding cooling device body (1), characterized in that: The injection molding cooling device body (1) is provided with an upper cooling box (5) and a lower cooling box (7), and the upper and lower sides of the upper cooling box (5) are respectively connected to an upper mounting seat (11) and an upper injection mold (12), and the upper and lower sides of the lower cooling box (7) are respectively connected to a lower injection mold (13) and a lower mounting seat (14), and the upper and lower sides of the lower cooling box (5) and the lower cooling box (7) are respectively provided with a cavity structure at the parts close to the upper injection mold (12) and the lower injection mold (13), and the upper cooling box (5) and the lower cooling box (7) are respectively provided with a cavity structure. A cooling coil (9), a heating module (10), a connecting pipe (3) and a cooling ring pipe (6) are installed in the cavity of the box (7); a circle of exhaust pipe (2) and a cold air inlet pipe (8) are respectively provided on the side of the upper mounting seat (11) and the lower mounting seat (14); a sealing connecting seat (18) is provided between the exhaust pipe (2) and the cold air inlet pipe (8) and the upper mounting seat (11) and the lower mounting seat (14); and the sealing connecting seat (18) is connected to the upper cooling box (5) and the lower cooling box (7) by pipelines.
2. A polymer material injection molding cooling device according to claim 1, characterized in that: Support members (16) are welded to the middle of the inner sides of the upper cooling box (5) and the lower cooling box (7), respectively, and corresponding communication holes (17) are provided on opposite sides of the annular structures of the upper cooling box (5) and the lower cooling box (7).
3. A polymer material injection molding cooling device according to claim 1, characterized in that: A ring-shaped slot (4) is formed between the upper cooling box (5), the upper mounting seat (11) and the upper injection mold (12), and the upper cooling box (5) and the lower cooling box (7) have the same size.
4. A polymer material injection molding cooling device according to claim 1, characterized in that: The cooling ring pipe (6) and the connecting pipe (3) are interconnected via a pipe fitting, and the cooling ring pipe (6) is located in an annular cavity on the side of the upper cooling box (5) and the lower cooling box (7).
5. A polymer material injection molding cooling device according to claim 1, characterized in that: The upper end of the annular structure on the side of the lower cooling box (7) is higher than the upper end height of the lower injection mold (13) and the lower mounting seat (14), and the lower cooling box (7) is arranged to be snap-connected with the slot (4).
6. A polymer material injection molding cooling device according to claim 1, characterized in that: The two ends of the cooling coil (9) are respectively provided with cooling water inlet and outlet (15), and the upper end of the cooling coil (9) is connected to the connecting pipe (3) through a pipe fitting.
Citation Information
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