Rubber sealing material vulcanizing device

By adopting structures such as rotating columns and elastic columns in the rubber sealing material vulcanization device, the problem of removing adhesive materials on the mold at high temperature is solved, and automatic removal is achieved and processing efficiency is improved.

CN222346074UActive Publication Date: 2025-01-14CHONGQING JUNLI AUTOMOBILE FITTINGS
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Patent Information

Application Number
CN202323382657.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2025-01-14
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

During the high-temperature vulcanization process, the existing rubber sealing material vulcanization device cannot automatically remove the rubber sealing material adhered to the vulcanized mold, which affects the subsequent processing efficiency.

Method used

A rubber sealing material vulcanization device is designed, using rotating columns, one-way rotating ratchets, push plates, ratchet racks, lower mold bases, limit grooves, templates, vulcanization placement grooves and elastic columns. By rotating the lower mold bases , separate the template from the lower mold base, use gravity and elastic column to remove the rubber material from the vulcanized placement tank to prevent adhesion and automatically remove the adhered material.

Benefits of technology

It effectively avoids the adhesion of rubber sealing materials to the lower mold, improves the subsequent processing efficiency, and realizes an automated material removal process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222346074U_ABST
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Abstract

The utility model relates to the technical field of rubber vulcanization, in particular to a rubber sealing material vulcanization device which comprises a device body, a vulcanization lower die is arranged on the device body, a rotating column is arranged on the vulcanization lower die, and a first one-way rotating ratchet wheel and a second one-way rotating ratchet wheel are arranged at the two ends of the rotating column respectively. A vulcanization upper mold is arranged on the device main body, a first push plate and a second push plate are arranged on the surfaces of the outer walls of the two sides of the vulcanization upper mold, a first ratchet bar and a second ratchet bar are arranged on the first push plate and the second push plate respectively, and a barrier strip is arranged on the side, close to the vulcanization lower mold, of the device main body; and the rubber sealing material adhered to the vulcanization lower mold can be automatically taken out from the vulcanization lower mold, so that the subsequent processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber vulcanization, in particular to a rubber sealing material vulcanization device. Background Art

[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce large deformation under very small external force, and can return to its original shape after the external force is removed. Rubber is a completely amorphous polymer with a low glass transition temperature and a large molecular weight, greater than hundreds of thousands. Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is processed by extracting gum from plants such as rubber trees and rubber grass; synthetic rubber is obtained by polymerization of various monomers. In the process of rubber production, it needs to be vulcanized using a vulcanization device.

[0003] As disclosed in a Chinese patent: A rubber sealing ring vulcanization device, application number: CN202220346735.X, comprising a vulcanizer body and a hydraulic press, the hydraulic press is connected to the vulcanizer body through a hydraulic pipe, the vulcanizer body is provided with a first fixed plate and a second fixed plate, the corners of the vulcanizer body are provided with guide pillars, the guide pillars are provided with a guiding device, the guiding device comprises a first fixed ring, matching teeth, a second fixed ring, a first telescopic spring, a reserved groove and a rubber ring, the first fixed ring is connected to the corner of the first fixed plate. The rubber sealing ring vulcanization device described in the utility model belongs to the technical field of rubber production, and the first fixed ring and the second fixed ring are matched, and the first telescopic spring between the first fixed ring and the second fixed ring is used for buffering during mold closing to reduce the buffer between the first fixed plate and the second fixed plate, thereby preventing the first fixed plate and the second fixed plate from loosening during mold closing.

[0004] However, in the above technical solution, with the rapid development of society and technology, people have higher and higher requirements for vulcanization devices. Most of the vulcanization devices on the market now adopt high-temperature vulcanization. Therefore, some rubber sealing materials that are not very resistant to high temperatures are easily partially adhered to the vulcanization lower mold due to the high temperature during high-temperature vulcanization. The current vulcanization device cannot automatically remove the rubber sealing material adhered to the vulcanization lower mold from the vulcanization lower mold, which affects the subsequent processing efficiency. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The main purpose of the utility model is to provide a rubber sealing material vulcanizing device, which can effectively solve the problem that with the rapid development of society and technology in the background technology, people have higher and higher requirements for vulcanizing devices. Most of the vulcanizing devices on the market now adopt high-temperature vulcanization. Therefore, some rubber sealing materials that are not very resistant to high temperatures are easily partially adhered to the vulcanizing lower mold due to the high temperature during high-temperature vulcanization. However, the current vulcanizing device cannot automatically remove the rubber sealing material adhered to the vulcanizing lower mold from the vulcanizing lower mold, which affects the subsequent processing efficiency.

[0007] (II) Technical solution

[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0009] A rubber sealing material vulcanization device includes a device body, a vulcanization lower mold is arranged on the device body, a rotating column is arranged on the vulcanization lower mold, a first one-way rotating ratchet and a second one-way rotating ratchet are arranged at both ends of the rotating column, a vulcanization upper mold is arranged on the device body, a first push plate and a second push plate are arranged on the outer wall surfaces of both sides of the vulcanization upper mold, a first ratchet bar and a second ratchet bar are arranged on the first push plate and the second push plate, respectively, and a baffle is arranged on the side of the device body close to the vulcanization lower mold.

[0010] Preferably, the vulcanization upper mold is located directly above the vulcanization lower mold of the device body, the second ratchet bar and the second unidirectional rotating ratchet wheel are meshed with each other, the first ratchet bar is located on the outer wall on the middle side of the first push plate, and the second ratchet bar is located on the outer wall on the lower side of the second push plate.

[0011] Preferably, the vulcanization lower mold includes a lower mold base, limiting grooves are arranged on both sides of the lower mold base, a template is arranged above the lower mold base, a plurality of vulcanization placement grooves are arranged on the template, a through groove is arranged on the inner wall below the vulcanization placement groove, and a sealing bottom column is arranged in the through groove.

[0012] Preferably, a plurality of sliding limit grooves are arranged in the lower mold base, elastic columns are arranged in the sliding limit grooves, and a limit block is arranged at one end of the elastic column away from the template.

[0013] Preferably, the lower mold base is fixedly connected to the rotating column, the limiting groove is located on a side of the lower mold base close to the baffle bar and a side away from the baffle bar, and the sealing bottom column is fixedly connected to the lower mold base.

[0014] Preferably, the sliding limit groove is in a convex shape, the elastic column is fixedly connected to the template, and the diameter of the limit block is greater than the diameter of the elastic column.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] (1) When the utility model is used, the rubber sealing material is first placed in the vulcanization placement groove, and then the device body is used to fit the vulcanization upper mold and the template for vulcanization. After the vulcanization is completed, the vulcanization upper mold is separated from the template, and then the first unidirectional rotating ratchet rotates the lower mold base 180 degrees through the rotating column, and then the template is separated from the lower mold base under the action of gravity, and the vulcanization placement groove is used to separate the rubber sealing material in the vulcanization placement groove from the sealing bottom column to prevent the rubber sealing material from adhering to the sealing bottom column, and then the elastic column is used to repeatedly move the lower template up and down, so that the rubber sealing material is removed from the vulcanization placement groove, and the rubber sealing material adhering to the vulcanization lower mold can be automatically removed from the vulcanization lower mold, thereby improving the efficiency of subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a rubber sealing material vulcanization device of the utility model;

[0018] Figure 2 This is a rear structural schematic diagram of a rubber sealing material vulcanization device of the utility model;

[0019] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of a vulcanizing lower mold in a rubber sealing material vulcanizing device of the utility model;

[0020] Figure 4 The utility model is a rubber sealing material vulcanization device Figure 3 Schematic diagram of the local enlarged structure.

[0021] In the figure: 1. Device body; 2. Vulcanization lower mold; 201. Lower mold base; 202. Limiting groove; 203. Template; 204. Vulcanization placement groove; 205. Through groove; 206. Sealing bottom column; 207. Sliding limiting groove; 208. Elastic column; 209. Limiting block; 3. Rotating column; 4. First unidirectional rotating ratchet; 5. Second unidirectional rotating ratchet; 6. Vulcanization upper mold; 7. First push plate; 8. Second push plate; 9. First ratchet bar; 10. Second ratchet bar; 11. Baffle bar. DETAILED DESCRIPTION

[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1 and Figure 2As shown, a rubber sealing material vulcanization device includes a device body 1, on which a vulcanization lower mold 2 is arranged, on which a rotating column 3 is arranged, and at both ends of the rotating column 3, a first one-way rotating ratchet 4 and a second one-way rotating ratchet 5 are respectively arranged, and a vulcanization upper mold 6 is arranged on the device body 1, and on the outer wall surfaces of both sides of the vulcanization upper mold 6, a first push plate 7 and a second push plate 8 are arranged, and the first push plate 7 and the second push plate 8 are respectively provided with a first ratchet bar 9 and a second ratchet bar 10, and a baffle bar 11 is arranged on the side of the device body 1 close to the vulcanization lower mold 2.

[0024] like Figure 3 and Figure 4 As shown, in another embodiment of the utility model, the vulcanization lower mold 2 includes a lower mold base 201, and limiting grooves 202 are arranged on both sides of the lower mold base 201. A template 203 is arranged above the lower mold base 201, and a plurality of vulcanization placement grooves 204 are arranged on the template 203. A through groove 205 is arranged on the inner wall below the vulcanization placement groove 204, and a sealing bottom column 206 is arranged in the through groove 205;

[0025] The lower mold base 201 is provided with a plurality of sliding limit grooves 207, and the sliding limit grooves 207 are provided with elastic columns 208. A limit block 209 is provided at one end of the elastic column 208 away from the template 203. When vulcanization is required, the rubber sealing material is first placed in the vulcanization placement groove 204, and then the vulcanization upper mold 6 is fitted with the template 203 for vulcanization. After the vulcanization is completed, the vulcanization upper mold 6 is separated from the template 203, and then the column 3 is rotated to rotate the lower mold base 201 180 degrees. At the same time, the limit grooves 202 and the blocking bar 11 are used to limit the rotation angle of the lower mold base 201. The lower mold base 201 drives the template 203 to rotate. At this time, the template 203 is located below the lower mold base 201. Under the action of gravity, the template 203 is separated from the lower mold base 201. The lower template 203 drives the vulcanization placement groove 204 and the elastic column 208 to move, and the vulcanization placement groove 204 is used to separate the rubber sealing material in the vulcanization placement groove 204 from the sealing bottom column 206 to prevent the rubber sealing material from adhering to the sealing bottom column 206. At the same time, the elastic column 208 drives the limit block 209 to move, and the limit block 209 and the sliding limit groove 207 are used to limit the moving distance of the elastic column 208, and then the elastic column 208 is used to limit the moving distance of the lower template 203. During this period, the elastic column 208 is used to make the lower template 203 move up and down repeatedly, so that the rubber sealing material is separated from the vulcanization placement groove 204, which can effectively separate the vulcanized rubber sealing material from the vulcanization lower mold 2, and prevent the vulcanized rubber sealing material from adhering to the vulcanization lower mold 2.

[0026] The working principle of this rubber sealing material vulcanization device:

[0027] When in use, first put the rubber sealing material into the vulcanization placement groove 204, and then use the device body 1 to fit the vulcanization upper mold 6 with the template 203, at this time, the vulcanization upper mold 6 drives the first push plate 7 and the second push plate 8 to move, and the first push plate 7 and the second push plate 8 respectively drive the first ratchet bar 9 and the second ratchet bar 10 to move, at this time, the movement direction of the first ratchet bar 9 and the second ratchet bar 10 cannot make the first one-way rotating ratchet 4 and the second one-way rotating ratchet 5 rotate, and then vulcanization can be carried out. After the vulcanization is completed, the vulcanization upper mold 6 is separated from the template 203, and the vulcanization upper mold 6 drives the first ratchet bar 9 and the second ratchet bar 10 to move again, at this time, the movement direction of the first ratchet bar 9 and the second ratchet bar 10 can make the first one-way rotating ratchet 4 and the second one-way rotating ratchet 5 rotate;

[0028] After the vulcanizing upper mold 6 moves a certain distance, the first ratchet bar 9 meshes with the first one-way rotating ratchet wheel 4, so that the first one-way rotating ratchet wheel 4 rotates, and the first one-way rotating ratchet wheel 4 rotates the lower mold base 201 by 180 degrees through the rotating column 3. At the same time, the limiting groove 202 and the blocking bar 11 are used to limit the rotation angle of the lower mold base 201. Then, under the action of gravity, the template 203 is separated from the lower mold base 201, and the lower template 203 drives the vulcanizing placement groove 204 and the elastic column 208 to move, and the vulcanizing placement groove 204 is used to make the vulcanizing placement groove 204 The rubber sealing material in the vulcanization mold 2 is separated from the sealing bottom column 206 to prevent the rubber sealing material from adhering to the sealing bottom column 206, and the elastic column 208 is used to repeatedly move the lower template 203 up and down, so that the rubber sealing material is removed from the vulcanization placement groove 204, and the rubber sealing material adhering to the vulcanization lower mold 2 can be automatically taken out from the vulcanization lower mold 2, and then the vulcanization upper mold 6 continues to move, the first ratchet bar 9 is engaged and disengaged from the first unidirectional rotating ratchet 4, and the second ratchet bar 10 is engaged with the second unidirectional rotating ratchet 5, so that the vulcanization lower mold 2 returns to its original position.

[0029] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the scope of protection of the present invention.

Claims

1. A rubber sealing material vulcanization device, comprising a device body (1), characterized in that: The device body (1) is provided with a vulcanizing lower mold (2), the vulcanizing lower mold (2) is provided with a rotating column (3), the two ends of the rotating column (3) are respectively provided with a first one-way rotating ratchet (4) and a second one-way rotating ratchet (5), the device body (1) is provided with a vulcanizing upper mold (6), the outer wall surfaces of both sides of the vulcanizing upper mold (6) are provided with a first push plate (7) and a second push plate (8), the first push plate (7) and the second push plate (8) are respectively provided with a first ratchet bar (9) and a second ratchet bar (10), and a baffle bar (11) is provided on the side of the device body (1) close to the vulcanizing lower mold (2).

2. A rubber sealing material vulcanization device according to claim 1, characterized in that: The vulcanization upper mold (6) is located directly above the vulcanization lower mold (2) of the device body (1); the second ratchet bar (10) and the second unidirectional rotating ratchet (5) are meshed with each other; the first ratchet bar (9) is located on the outer wall on one side in the middle of the first push plate (7); and the second ratchet bar (10) is located on the outer wall on one side below the second push plate (8).

3. A rubber sealing material vulcanizing device according to claim 2, characterized in that: The vulcanization lower mold (2) comprises a lower mold base (201), and limiting grooves (202) are arranged on both sides of the lower mold base (201). A template (203) is arranged above the lower mold base (201), and a plurality of vulcanization placement grooves (204) are arranged on the template (203). A through groove (205) is arranged on the inner wall below the vulcanization placement groove (204), and a sealing bottom column (206) is arranged in the through groove (205).

4. A rubber sealing material vulcanization device according to claim 3, characterized in that: A plurality of sliding limit grooves (207) are arranged in the lower mold base (201), elastic columns (208) are arranged in the sliding limit grooves (207), and a limit block (209) is arranged at one end of the elastic column (208) away from the template (203).

5. A rubber sealing material vulcanizing device according to claim 4, characterized in that: The lower die base (201) is fixedly connected to the rotating column (3), the limiting groove (202) is located on a side of the lower die base (201) close to the baffle (11) and a side away from the baffle (11), and the sealing bottom column (206) is fixedly connected to the lower die base (201).

6. A rubber sealing material vulcanizing device according to claim 5, characterized in that: The sliding limit groove (207) is in a convex shape, the elastic column (208) is fixedly connected to the template (203), and the diameter of the limit block (209) is greater than the diameter of the elastic column (208).

Citation Information

Patent Citations

  • Rubber sealing ring vulcanizing device

    CN217098513U