High-temperature industrial television probe protection dynamic balance mechanism

By using a protection box, balance structure and microcontroller to control telescopic rod in the high-temperature industrial television probe protection dynamic balance mechanism, real-time adjustment and thermal insulation protection of the probe are achieved, solving the problem of insufficient balance in the prior art adjustment in the existing technology, ensuring that The stability of the probe and effective shooting in high temperature environments.

CN222351985UActive Publication Date: 2025-01-14HEFEI JINSHENG ELECTROMECHANCIAL CONTROLLING TECH CO LTD
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Patent Information

Application Number
CN202421300359.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-01-14
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing high-temperature industrial television probe protective dynamic balance mechanism needs to be manually adjusted in advance, resulting in low applicability and prone to obstruction of the camera angle.

Method used

The design includes a protection box, a balanced structure, a camera structure and a microcontroller. The data is detected by the horizontal and longitudinal level, and the telescopic rod is controlled to achieve real-time precise position adjustment of the camera, and the camera is protected by a thermal insulation sleeve and a high-temperature resistant glass protective cover.

Benefits of technology

Real-time precise position adjustment of the camera and stable shooting in high-temperature environments are realized, avoiding the problem of camera angle being blocked, and ensuring the stability and high-temperature isolation of the camera.

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Abstract

The utility model belongs to the technical field of probe dynamic balance, particularly relates to a high-temperature industrial television probe protection dynamic balance mechanism, and provides the following scheme aiming at the problems that the existing equipment needs to manually adjust the balance in advance, so that the applicability is lower, and the camera angle is easily blocked, and comprises a protection box, and a balance structure is arranged at the bottom end of the protection box; a camera shooting structure is arranged in the protection box, the balance structure comprises four mounting groove nest blocks correspondingly welded to the four edges of the bottom end of the protection box, the bottom ends of the four mounting groove nest blocks are inserted into rotating ball blocks welded to the tops of telescopic rods through formed round holes, electric cylinders are inserted into the bottom ends of the four telescopic rods, rotating blocks are welded to the bottom ends of the four electric cylinders, and the rotating ball blocks are welded to the bottom ends of the rotating blocks. And supports are rotationally mounted at the bottom ends of the rotating blocks. According to the utility model, data detected by the transverse gradienter and the longitudinal gradienter are received through the single-chip microcomputer, and the telescopic rods on the four electric cylinders are controlled to correspondingly stretch out and draw back, so that the position of the camera can be accurately adjusted in real time.
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Description

Technical Field

[0001] The utility model relates to the technical field of probe dynamic balancing, in particular to a high-temperature industrial television probe protection dynamic balancing mechanism. Background Art

[0002] The AB-NTV series of high-temperature industrial televisions for endoscopic furnaces have been successfully developed on the basis of absorbing and digesting the product technology of Siemens of Germany. They have replaced the import of similar products and have been widely used in various fields such as metallurgy, building materials, petrochemicals, electricity, light industry and machinery. In order to expand the observation range as much as possible, the camera or lens should be inserted into the furnace for observation.

[0003] After searching, a patent with announcement number CN220287084U discloses a high-temperature industrial television probe protection dynamic balancing mechanism, including a base plate, a limiting mechanism is arranged on the top of the base plate, a protective mechanism is arranged on the top of the base plate, a driving mechanism is arranged on the right side of the base plate, and the limiting mechanism includes an installation box, and the internal movable connection of the installation box is provided with a connecting rod having one end extending to the outside thereof.

[0004] The existing equipment needs to be manually adjusted in advance for balance, which results in low applicability and the problem of camera angle being blocked. Therefore, we proposed a high-temperature industrial TV probe protection dynamic balancing mechanism to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcoming of being unable to adjust in real time and proposes a high-temperature industrial television probe protection dynamic balancing mechanism.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-temperature industrial television probe protection dynamic balancing mechanism comprises a protection box, a balancing structure is arranged at the bottom end of the protection box, and a camera structure is arranged inside the protection box;

[0007] The balancing structure includes four mounting slot blocks correspondingly welded on the four sides of the bottom end of the protection box, the bottom ends of the four mounting slot blocks are plugged into the rotating ball blocks welded on the top of the telescopic rod through the opened round holes, the bottom ends of the four telescopic rods are plugged with electric cylinders, the bottom ends of the four electric cylinders are welded with rotating blocks, the bottom ends of the rotating blocks are rotatably installed with supports, and the bottom ends of the four supports are installed on the bottom plate by welding.

[0008] Preferably, the camera structure includes a camera installed inside the protective box by bolts.

[0009] Preferably, the exterior of the camera is wrapped with a heat-insulating sleeve.

[0010] Preferably, an observation port is welded on the front side of the protection box corresponding to the camera.

[0011] Preferably, a protective cover is sleeved on the outside of the observation port via a sealing ring, and the protective cover is made of high-temperature resistant glass.

[0012] Preferably, a transverse level is installed on one side of the interior of the protection box, and a longitudinal level is installed on the other side of the interior of the protection box.

[0013] Preferably, the horizontal level and the vertical level are both connected to a single-chip microcomputer via wires, and the single-chip microcomputer is installed inside the protective box via screws.

[0014] Preferably, the single chip microcomputer is connected to the camera via a wire, and the single chip microcomputer is respectively connected to the four electric cylinders via wires.

[0015] In the utility model, the high temperature industrial television probe protection dynamic balancing mechanism described is:

[0016] 1. The utility model receives the data detected by the horizontal level meter and the vertical level meter through the single chip microcomputer, controls the telescopic rods on the four electric cylinders to perform corresponding telescopic behaviors, and achieves real-time and accurate adjustment of the position of the camera;

[0017] 2. The utility model isolates the high temperature around the camera by wrapping a heat-insulating sleeve around the camera, thereby ensuring that the camera can stably perform shooting operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of the high-temperature industrial television probe protection dynamic balancing mechanism proposed by the utility model;

[0019] Figure 2 It is a structural schematic diagram of the balancing structure part of the high-temperature industrial TV probe protection dynamic balancing mechanism proposed by the utility model;

[0020] Figure 3 The utility model is a schematic diagram of the structure of the internal part of the protection box of the high-temperature industrial television probe protection dynamic balance mechanism.

[0021] In the figure: 1. protection box; 2. balance structure; 201. mounting slot block; 202. telescopic rod; 203. rotating ball block; 204. electric cylinder; 205. rotating block; 206. support; 3. bottom plate; 4. camera structure; 401. camera; 402. heat insulation sleeve; 403. observation port; 404. protective cover; 5. horizontal level; 6. vertical level; 7. single chip microcomputer. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Reference Figure 1-3 The high-temperature industrial TV probe protection dynamic balancing mechanism comprises a protection box 1, a balancing structure 2 is arranged at the bottom of the protection box 1, and a camera structure 4 is arranged inside the protection box 1;

[0024] The balancing structure 2 includes four mounting slot blocks 201 correspondingly welded on the four sides of the bottom end of the protection box 1. The bottom ends of the four mounting slot blocks 201 are plugged into the rotating ball blocks 203 welded on the top of the telescopic rod 202 through the opened round holes. The bottom ends of the four telescopic rods 202 are plugged with electric cylinders 204. The bottom ends of the four electric cylinders 204 are welded with rotating blocks 205. The bottom ends of the rotating blocks 205 are rotatably installed with supports 206. The bottom ends of the four supports 206 are installed on the bottom plate 3 by welding.

[0025] In this embodiment, the camera structure 4 includes a camera 401 installed inside the protective box 1 by bolts.

[0026] By adopting the above solution, the camera 401 is bolted to the inside of the protection box 1, so that the camera 401 can be stably installed to avoid the problem of falling off.

[0027] In this embodiment, the camera 401 is wrapped with a heat-insulating sleeve 402 .

[0028] By adopting the above solution, the heat insulating sleeve 402 is wrapped around the outside of the camera 401 to isolate the high temperature around the camera 401, thereby ensuring that the camera 401 can perform shooting operations stably.

[0029] In this embodiment, an observation port 403 is welded on the front of the protection box 1 and corresponds to the camera 401 .

[0030] By adopting the above solution, an observation port 403 is welded on the front side of the protection box 1 corresponding to the camera 401 , so that the camera 401 can perform shooting through the observation port 403 .

[0031] In this embodiment, a protective cover 404 is sleeved on the outside of the observation port 403 via a sealing ring, and the protective cover 404 is made of high-temperature resistant glass.

[0032] By adopting the above solution, a protective cover 404 is sleeved on the outside of the observation port 403 through a sealing ring, and the protective cover 404 is made of high-temperature resistant glass, so that the protective cover 404 can block the invasion of external impurities.

[0033] In this embodiment, a horizontal level 5 is installed on one side of the interior of the protection box 1 , and a vertical level 6 is installed on the other side of the interior of the protection box 1 .

[0034] By adopting the above scheme, a horizontal level 5 is installed on one side of the protection box 1, and a vertical level 6 is installed on the other side of the protection box 1, so as to achieve the purpose of measuring the position level by using the horizontal level 5 and the vertical level 6.

[0035] In this embodiment, the horizontal level 5 and the vertical level 6 are both connected to the single chip computer 7 through wires, and the single chip computer 7 is installed inside the protection box 1 through screws.

[0036] By adopting the above solution, the horizontal level 5 and the vertical level 6 are connected to the single chip computer 7 through wires, and the single chip computer 7 is installed inside the protection box 1 through screws, so as to realize rapid transmission of signals.

[0037] In this embodiment, the single chip microcomputer 7 is connected to the camera 401 through wires, and the single chip microcomputer 7 is respectively connected to the four electric cylinders 204 through wires.

[0038] By adopting the above solution, the single chip microcomputer 7 is connected to the camera 401 through wires, and the single chip microcomputer 7 is respectively connected to the four electric cylinders 204 through wires, so that the single chip microcomputer 7 controls the opening and closing of the camera 401 and the four electric cylinders 204.

[0039] In the present invention, when in use, the horizontal level 5 and the vertical level 6 detect the position signal of the protection box 1 and transmit it to the four electric cylinders 204 through the single chip microcomputer 7, and the four telescopic rods 202 perform corresponding telescopic behavior to achieve the purpose of controlling the displacement of the camera 401.

[0040] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high temperature industrial television probe protection dynamic balancing mechanism, comprising a protection box (1), characterized in that: A balancing structure (2) is provided at the bottom end of the protection box (1), and a camera structure (4) is provided inside the protection box (1); The balancing structure (2) comprises four mounting slot blocks (201) correspondingly welded to four sides of the bottom end of the protection box (1); the bottom ends of the four mounting slot blocks (201) are plugged into the rotating ball blocks (203) welded to the top of the telescopic rod (202) through the opened circular holes; the bottom ends of the four telescopic rods (202) are plugged into the electric cylinders (204); the bottom ends of the four electric cylinders (204) are welded with rotating blocks (205); the bottom ends of the rotating blocks (205) are rotatably mounted with supports (206); and the bottom ends of the four supports (206) are mounted to the bottom plate (3) by welding.

2. The high temperature industrial TV probe protection dynamic balancing mechanism according to claim 1 is characterized in that: The camera structure (4) comprises a camera (401) mounted inside the protection box (1) via bolts.

3. The high temperature industrial TV probe protection dynamic balancing mechanism according to claim 2 is characterized in that: The camera (401) is wrapped with a heat-insulating sleeve (402) on its exterior.

4. The high temperature industrial TV probe protection dynamic balancing mechanism according to claim 2 is characterized in that: An observation port (403) is welded on the front side of the protection box (1) and corresponds to the camera (401).

5. The high temperature industrial TV probe protection dynamic balancing mechanism according to claim 4 is characterized in that: The outside of the observation port (403) is sleeved with a protective cover (404) via a sealing ring, and the protective cover (404) is made of high-temperature resistant glass.

6. The high temperature industrial TV probe protection dynamic balancing mechanism according to claim 1 is characterized in that: A transverse level gauge (5) is installed on one side of the interior of the protection box (1), and a longitudinal level gauge (6) is installed on the other side of the interior of the protection box (1).

7. The high temperature industrial TV probe protection dynamic balancing mechanism according to claim 6 is characterized in that: The horizontal level (5) and the vertical level (6) are both connected to a single-chip computer (7) via wires, and the single-chip computer (7) is mounted inside the protection box (1) via screws.

8. The high temperature industrial TV probe protection dynamic balancing mechanism according to claim 7 is characterized in that: The single chip computer (7) is connected to the camera (401) via a wire, and the single chip computer (7) is respectively connected to the four electric cylinders (204) via wires.

Citation Information

Patent Citations

  • High-temperature industrial television probe protection dynamic balance mechanism

    CN220287084U