Heat supply station boiler deslagging mechanism
The servo motor drives the conical gear system to drive the scraper to rotate and scrape the slag in the inner wall of the boiler, and filters dust gas with the air pump and filter element, solving the problem of slag accumulation in the inner wall of the boiler, improving combustion efficiency and protecting the environment.
Patent Information
- Application Number
- CN202421027947.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-13
AI Technical Summary
During the process of the slag removal mechanism of the existing boiler slag removal mechanism, it is easy to stick to the inner wall of the boiler when the slag falls from the boiler to the hopper, resulting in the accumulation of slag for a long time and affecting the combustion efficiency.
A slag removal mechanism for boilers in the heating station is designed, and a servo motor drives the conical gear system to drive the scraper to rotate. The scraper is close to the inner wall of the boiler to scrape the slag, and dust gas is filtered through the air pump and filter element to prevent environmental pollution.
It effectively improves the slag removal effect of the inner wall of the boiler, prevents the accumulation of slag, improves combustion efficiency, and protects the environment through the filtration mechanism.
Smart Images

Figure CN222352347U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler slag removal, in particular to a boiler slag removal mechanism for a heating station. Background Art
[0002] Boilers are indispensable heating devices in industrial production. Most boilers provide heat by burning coal. Coal will produce slag after combustion. If the slag in the boiler is not discharged in time, it will seriously affect the combustion efficiency of the coal in the furnace, because the slag will occupy a large amount of space in the furnace, resulting in a lack of oxygen in the furnace, which will cause incomplete combustion of the coal in the furnace.
[0003] According to a boiler slag remover with publication number CN220038494U, it includes an operating frame, a boiler is installed on one side of the top of the operating frame, a discharge hopper is installed at the bottom center of the boiler, and a conveying box is installed at the top center of the operating frame. Its structure is reasonable. The utility model is provided with a slag removal mechanism, which is installed just below the discharge pipe on the conveying box, and the discharge hopper on the bottom of the boiler is connected to the conveying box, so that the coal slag produced after combustion in the boiler is discharged from the discharge hopper into the conveying box, and is transported to the slag removal mechanism in cooperation with the auger in the conveying box. The slag removal mechanism has the crushing and filtering effects, so that the slag removal The mechanism crushes the coal slag, and the crushed coal slag ash is collected and processed for subsequent recycling. At the same time, the incompletely crushed coal slag can be filtered by the filter screen on the slag removal mechanism, which effectively realizes the slag removal of the coal slag produced by boiler combustion. However, there are still some problems in the use of this device. That is, in the process of the slag falling from the boiler to the discharge hopper, some slag will adhere to the inner wall of the boiler. Because it is not scraped off, the slag will accumulate in the boiler for a long time, which makes it easy for the slag to gather together each time. For this reason, we proposed a boiler slag removal mechanism for a heating station to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a boiler slag removal mechanism for a heating station to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a boiler slag removal mechanism for a heating station, comprising a boiler body and a fixing part, a feeding pipe is fixedly installed on the bottom end of the boiler body, an external gear is inserted in the feeding pipe, and limit rings are provided at the upper and lower positions of the external gear, and the limit rings are fixedly installed on the inner wall of the feeding pipe, a fixing rod is fixedly installed on the upper surface of the external gear, a scraper is fixedly connected to the other end of the fixing rod, and the scraper is in contact with the inner wall of the boiler body, an internal gear is meshedly connected to the external gear, a rotating shaft is fixedly installed on the lower surface of the internal gear, the rotating shaft is fixedly installed on a square plate, and the square plate is fixedly installed on the inner wall of the feeding pipe, a conical tooth one is fixedly installed on the outer side of the rotating shaft, a conical tooth two is meshedly connected to the outer side of the conical tooth one, and the conical tooth two is fixedly installed on the outer side of the servo motor shaft, and the servo motor is fixedly installed on the outer side of the feeding pipe.
[0006] As a further preferred embodiment of the present technical solution, the external gear rotates in the discharge pipe, and the fixing rod is located at one side of the limiting ring.
[0007] As a further preferred embodiment of the present technical solution, one side of the scraper is inclined, and the scraper is closely attached to the inner wall of the boiler body.
[0008] As a further preferred embodiment of the present technical solution, a baffle is fixedly installed on the inner wall of the discharge pipe, and the baffle is located above the outer gear and the inner gear.
[0009] As a further preferred embodiment of the present technical solution, the baffle has an outer shape that is inclined, and the fixing rod is located at one side of the baffle.
[0010] As a further preferred embodiment of the present technical solution, a filtering mechanism is provided on the outside of the boiler body, the filtering mechanism includes a box body, the box body is fixedly installed on the outside of the boiler body, an air pump is fixedly installed on the outside of the box body, the boiler body and the box body are communicated with each other through a connecting pipe, the box body is connected to a sealing plate through a hinge, the sealing plate is fastened to the outside of the box body through screws, a frame is fixedly installed in the sealing plate, a filter element is inserted in the frame, and the frame and the filter element are connected by fasteners.
[0011] As a further preferred embodiment of the present technical solution, the fixing part includes a groove, the groove is opened at the top of the frame, screw rod 1 is fixedly installed in the frame, screw rod 2 is abutted on one side of screw rod 1, screw rod 2 is fixedly installed on the top of the filter element, and screw rod 1 and screw rod 2 are fixedly connected by a nut.
[0012] The utility model provides a boiler slag removal mechanism for a heating station, which has the following beneficial effects:
[0013] The utility model drives the conical gear two to rotate by a servo motor, so that the inner gear can drive the outer gear to rotate, and then the fixed rod can drive the scraper to rotate inside the boiler body, so that the scraper can scrape off the broken slag attached to the inner wall of the boiler body, thereby maximizing the slag removal effect inside the boiler body.
[0014] The utility model is provided with this structure, and as the slag is transferred from the boiler body to the outside, the dust gas generated during the process will be in the boiler body, and then by starting the air pump, the dust gas can enter the box body through the connecting pipe, so that the filter element can filter the dust gas to prevent damage to the working environment and facilitate personnel to feed materials into the boiler body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a schematic diagram of a front cross-section of the structure of the utility model;
[0017] Figure 3 For this utility model Figure 2 A is a magnified schematic diagram of the structure;
[0018] Figure 4 It is a right side view schematic diagram of the structure of the filter element of the utility model;
[0019] Figure 5 It is a front view schematic diagram of the structure of the utility model in the separated state of screw rod 1 and screw rod 2.
[0020] In the figure: 1. boiler body; 2. discharge pipe; 3. external gear; 4. limiting ring; 5. fixing rod; 6. scraper; 7. internal gear; 8. rotating shaft; 9. square plate; 10. conical gear 1; 11. conical gear 2; 12. servo motor; 13. baffle; 14. filtering mechanism; 15. box; 16. air pump; 17. connecting pipe; 18. sealing plate; 19. frame; 20. filter element; 21. groove; 22. screw 1; 23. screw 2; 24. nut. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0022] The utility model provides a technical solution: Figure 1 , Figure 2 and Figure 3As shown, in this embodiment, a boiler slag removal mechanism for a heating station includes a boiler body 1 and a fixing part, a feed pipe 2 is fixedly installed at the bottom end of the boiler body 1, an external gear 3 is inserted in the feed pipe 2, and limit rings 4 are arranged at the upper and lower positions of the external gear 3, and the limit rings 4 are fixedly installed on the inner wall of the feed pipe 2, a fixing rod 5 is fixedly installed on the upper surface of the external gear 3, and a scraper 6 is fixedly connected to the other end of the fixing rod 5, and the scraper 6 abuts against the inner wall of the boiler body 1, an internal gear 7 is meshedly connected in the external gear 3, and a rotating shaft 8 is fixedly installed on the lower surface of the internal gear 7, and the rotating shaft 8 is fixedly installed on a square plate 9, and the square plate 9 is fixedly installed on the inner wall of the feed pipe 2, and a conical tooth 10 is fixedly installed on the outer side of the rotating shaft 8, and a conical tooth 2 11 is meshedly connected on the outer side of the conical tooth 10, and the conical tooth 2 11 is fixedly installed on the outer side of the rotating shaft of a servo motor 12, and the servo motor 12 is fixedly installed on the outer side of the feed pipe 2, and the conical tooth 2 is driven by the servo motor 12 11 rotates, so that the inner gear 7 can drive the outer gear 3 to rotate, and then the fixed rod 5 can drive the scraper 6 to rotate inside the boiler body 1, so that the scraper 6 can scrape the slag attached to the inner wall of the boiler body 1, so as to maximize the slag removal effect inside the boiler body 1, the outer gear 3 rotates in the discharge pipe 2, the fixed rod 5 is located at one side of the limit ring 4, which can not affect the normal operation of the fixed rod 5 and the inner gear 7, one side of the scraper 6 is inclined, the scraper 6 is close to the inner wall of the boiler body 1, and effectively scrapes the slag attached to the inner wall of the boiler body 1, and the inner wall of the discharge pipe 2 is fixedly installed with a baffle 13, the baffle 13 is located above the outer gear 3 and the inner gear 7, and the outer shape of the baffle 13 is set to be inclined, and the fixed rod 5 is located at one side of the baffle 13. The baffle 13 is provided to prevent the fallen slag from falling on the outer gear 3 and the inner gear 7, which effectively plays a shielding role.
[0023] like Figure 1 , Figure 4 and Figure 5As shown, a filtering mechanism 14 is arranged on the outside of the boiler body 1, and the filtering mechanism 14 includes a box body 15, and the box body 15 is fixedly installed on the outside of the boiler body 1, and an air pump 16 is fixedly installed on the outside of the box body 15, and the boiler body 1 and the box body 15 are connected through a connecting pipe 17, and the box body 15 is connected with a sealing plate 18 through a hinge, and the sealing plate 18 is fastened to the outside of the box body 15 by screws, and a frame 19 is fixedly installed in the sealing plate 18, and a filter element 20 is inserted in the frame 19, and the frame 19 and the filter element 20 are connected by fasteners. By providing this structure, as the slag is transferred from the boiler body 1 to the outside, the dust gas generated during the period will be in the boiler body 1, and then the dust gas will be discharged by the start of the air pump 16. During the operation, dust and gas can enter the interior of the box body 15 through the connecting pipe 17, so that the filter element 20 can filter the dust and gas to prevent damage to the working environment and facilitate personnel to feed materials into the boiler body 1. The fixing member includes a groove 21, and the groove 21 is opened at the top of the frame 19. A screw rod 22 is fixedly installed in the frame 19. One side of the screw rod 22 is in contact with a screw rod 23, and the screw rod 23 is fixedly installed on the top of the filter element 20. The screw rod 22 and the screw rod 23 are fixedly connected by a nut 24. Through the setting of the fixing member, as the nut 24 rotates out of the outside of the screw rod 1 22 and the screw rod 23, the filter element 20 can be taken out of the frame 19 for work, thereby facilitating personnel to replace the filter element 20.
[0024] The utility model provides a boiler slag removal mechanism for a heating station, and the specific working principle is as follows:
[0025] During use of the device, as the servo motor 12 drives the conical gear 2 11 to rotate, that is, the conical gear 2 11 and the conical gear 1 10 are meshed and connected, the conical gear 1 10 can drive the rotating shaft 8 and the internal gear 7 to rotate, so that the internal gear 7 drives the external gear 3 to mesh and rotate, so that the fixed rod 5 can drive the scraper 6 to rotate in the boiler body 1, so that the scraper 6 scrapes the slag on the inner wall of the boiler body 1. As the slag is transferred from the boiler body 1 to the outside, the dust gas generated during the period will be in the boiler body 1. After that, by starting the air pump 16, the dust gas can enter the box 15 through the connecting pipe 17, so that the filter element 20 can filter the dust gas to prevent damage to the working environment, and facilitate personnel to feed the inside of the boiler body 1. As the nut 24 rotates out of the outside of the screw 1 22 and the screw 2 23, the filter element 20 can be taken out of the frame 19 through the fixed parts, thereby facilitating personnel to replace the filter element 20.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A boiler slag removal mechanism for a heating station, characterized in that: The invention comprises a boiler body (1) and a fixing part, wherein a feed pipe (2) is fixedly installed at the bottom end of the boiler body (1), an external gear (3) is inserted in the feed pipe (2), and limit rings (4) are arranged at the upper and lower positions of the external gear (3), and the limit rings (4) are fixedly installed on the inner wall of the feed pipe (2). A fixing rod (5) is fixedly installed on the upper surface of the external gear (3), and a scraper (6) is fixedly connected to the other end of the fixing rod (5), and the scraper (6) contacts the inner wall of the boiler body (1), and the external gear (3) is meshed with the inner wall of the external gear (3). An internal gear (7) is connected, a rotating shaft (8) is fixedly mounted on the lower surface of the internal gear (7), the rotating shaft (8) is fixedly mounted on a square plate (9), the square plate (9) is fixedly mounted on the inner wall of the feeding tube (2), a conical tooth 1 (10) is fixedly mounted on the outer side of the rotating shaft (8), a conical tooth 2 (11) is meshingly connected to the outer side of the conical tooth 1 (10), the conical tooth 2 (11) is fixedly mounted on the outer side of the rotating shaft of a servo motor (12), and the servo motor (12) is fixedly mounted on the outer side of the feeding tube (2).
2. A boiler slag removal mechanism for a heating station according to claim 1, characterized in that: The external gear (3) is rotated in the discharge pipe (2), and the fixing rod (5) is located at one side of the limiting ring (4).
3. A boiler slag removal mechanism for a heating station according to claim 1, characterized in that: One side of the scraper (6) is inclined, and the scraper (6) is closely attached to the inner wall of the boiler body (1).
4. A boiler slag removal mechanism for a heating station according to claim 1, characterized in that: A baffle (13) is fixedly mounted on the inner wall of the feed tube (2), and the baffle (13) is located above the outer gear (3) and the inner gear (7).
5. A boiler slag removal mechanism for a heating station according to claim 4, characterized in that: The baffle (13) is arranged to be inclined in shape, and the fixing rod (5) is located at one side of the baffle (13).
6. A boiler slag removal mechanism for a heating station according to claim 1, characterized in that: A filtering mechanism (14) is arranged on the outside of the boiler body (1), and the filtering mechanism (14) comprises a box (15), the box (15) is fixedly mounted on the outside of the boiler body (1), an air pump (16) is fixedly mounted on the outside of the box (15), the boiler body (1) and the box (15) are connected via a connecting pipe (17), the box (15) is connected to a sealing plate (18) via a hinge, the sealing plate (18) is fastened to the outside of the box (15) via screws, a frame (19) is fixedly mounted inside the sealing plate (18), a filter element (20) is inserted into the frame (19), and the frame (19) and the filter element (20) are connected via fasteners.
7. The boiler slag removal mechanism for a heating station according to claim 1, characterized in that: The fixing member comprises a groove (21), the groove (21) being opened at the top end of the frame (19), a screw rod (22) being fixedly installed in the frame (19), a screw rod (23) being abutted against one side of the screw rod (22), the screw rod (23) being fixedly installed on the top end of the filter element (20), and the screw rod (22) and the screw rod (23) being fixedly connected via a nut (24).
Citation Information
Patent Citations
Slag remover for boiler
CN220038494U