Plate shearing device for valve production

By designing the air supply, cooling and air injection components in the shearing device for valve production, the problem of increased wear caused by the increase in tool temperature is solved, and the effects of extending service life and reducing production costs are achieved.

CN222370486UActive Publication Date: 2025-01-21NANTONG RUNHANG SHIP MASCH MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421192874.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-21
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing shearing device for valve production lacks cooling measures, which leads to the increase in the temperature of the tool during high-frequency cutting, which increases wear speed, shortens service life and increases replacement cost.

Method used

A shearing device including an air supply component, a cooling component and a jet component was designed. The air supply component presses the gas into the cooling tube through the sealing cylinder, slide plug and air pipe. The cooling tube is immersed in the coolant to cool down. The jet component sprays low-temperature gas towards the shearing knife through the connecting tube and the jet hole to cool down.

Benefits of technology

Effectively reduce the temperature of the shearing knife, slow down the wear rate, extend the service life, reduce production costs, and maintain processing accuracy and surface quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222370486U_ABST
    Figure CN222370486U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of valve production, and discloses a plate shearing device for valve production, which comprises a plate shearing device, a liftable lifting tool apron is arranged on the plate shearing device, a plate shearing knife is mounted on the lifting tool apron, and an air supply component, a cooling component and an air injection component are arranged on the plate shearing device. The air supply assembly comprises a sealing cylinder, a sliding plug, a connecting rod and an air pipe, the sealing cylinder is fixed to the plate shearing device, the sliding plug is connected to the inner face of the sealing cylinder in a sealed and sliding mode, and one end of the connecting rod is fixedly connected with the sliding plug. Low-temperature gas is sprayed out through the gas spraying holes, the temperature of the plate shearing knife can be effectively reduced, the problems that in the high-frequency blanking process, due to the fact that the temperature is too high, tool abrasion is aggravated, and size precision is reduced are solved, the temperature of the plate shearing knife is reduced, the abrasion speed of the tool can be reduced, the service life of the tool can be prolonged, and the tool replacement frequency is reduced; and the production cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of valve production, in particular to a shearing device for valve production. Background Art

[0002] Shearing devices for valve production are commonly used to cut and shape metal sheets when manufacturing valves. They usually include a pair of scissors or knives that can cut along the edges of the metal sheet to ensure the metal sheet is of the desired size and shape.

[0003] The shearing device in the prior art does not have the function of cooling the tool. Since a large amount of heat is generated by the friction between the tool and the metal sheet during high-frequency cutting, the lack of cooling measures will cause the tool temperature to rise and increase the wear rate of the tool. Long-term high temperature will reduce the hardness and wear resistance of the tool, shorten the service life of the tool, and increase the cost of tool replacement.

[0004] Therefore, it is necessary to design a shearing device for valve production to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a shearing device for valve production.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A shearing device for valve production, comprising a shearing device, a liftable knife seat is provided on the shearing device, a shearing knife is installed on the lift knife seat, and an air supply component, a cooling component and an air injection component are provided on the shearing device;

[0008] The air supply assembly includes a sealing cylinder, a sliding plug, a connecting rod and an air pipe. The sealing cylinder is fixed on the shearing device. The sliding plug is sealingly slidably connected to the inner surface of the sealing cylinder. One end of the connecting rod is fixedly connected to the sliding plug. The other end of the connecting rod extends to the outside of the sealing cylinder and is fixedly connected to the lifting knife seat. One end of the air pipe is connected to the sealing cylinder.

[0009] As a preferred technical solution of the utility model, the cooling assembly includes a cooling box and a cooling pipe. The cooling box is fixed on the shearing device, and coolant is accumulated inside the cooling box. The cooling pipe is arranged inside the cooling box, and one end of the cooling pipe is connected to the other end of the air pipe.

[0010] As a preferred technical solution of the utility model, the jet assembly includes a connecting pipe, a jet pipe and a plurality of jet holes, the jet pipe is fixed on the shearing device, one end of the connecting pipe is connected to the other end of the cooling pipe, the other end of the connecting pipe is connected to the jet pipe, the plurality of jet holes are all opened on the jet pipe, and the plurality of jet holes are all arranged toward the shearing knife.

[0011] As a preferred technical solution of the utility model, a plurality of the air injection holes are evenly distributed on the air injection pipe.

[0012] As a preferred technical solution of the present utility model, the cooling pipe has a spiral structure.

[0013] As a preferred technical solution of the utility model, a semiconductor refrigeration sheet is installed on the inner surface of the cooling box.

[0014] The utility model has the following beneficial effects:

[0015] The low-temperature gas sprayed through the air jet hole can effectively reduce the temperature of the shearing knife, avoiding problems such as increased tool wear and reduced dimensional accuracy caused by excessive temperature during high-frequency punching. By reducing the temperature of the shearing knife, the wear rate of the tool can be slowed down, its service life can be extended, and the frequency of tool replacement can be reduced, thereby reducing production costs. In addition, maintaining a suitable working temperature of the shearing knife helps to maintain the processing accuracy and surface quality of the product, avoid the decline in processing quality due to excessively high tool temperature, and improve the overall quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a shearing device for valve production proposed by the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the jet pipe and several jet holes;

[0018] Figure 3 for Figure 1 A magnified view of the structure at A.

[0019] In the figure: 1 shearing device, 2 lifting knife seat, 3 shearing knife, 41 sealing cylinder, 42 sliding plug, 43 connecting rod, 44 air pipe, 51 cooling box, 52 cooling pipe, 61 connecting pipe, 62 injection pipe, 63 injection hole. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-3A shearing device for valve production includes a shearing device 1, a liftable lift knife seat 2 is provided on the shearing device 1, and a shearing knife 3 is installed on the lift knife seat 2;

[0022] An air supply assembly is provided on the shearing device 1, and the air supply assembly includes a sealing cylinder 41, a sliding plug 42, a connecting rod 43 and an air pipe 44. The sealing cylinder 41 is fixed on the shearing device 1, and the sliding plug 42 is sealingly and slidably connected to the inner surface of the sealing cylinder 41. One end of the connecting rod 43 is fixedly connected to the sliding plug 42, and the other end of the connecting rod 43 extends to the outside of the sealing cylinder 41 and is fixedly connected to the lifting knife seat 2. One end of the air pipe 44 is connected to the sealing cylinder 41. When the lifting knife seat 2 moves downward, the lifting knife seat 2 can drive the sliding plug 42 to move downward through the connecting rod 43. When the sliding plug 42 moves downward, the gas in the sealing cylinder 41 can be pressed into the cooling pipe 52 through the air pipe 44.

[0023] A cooling assembly is provided on the shearing device 1, and the cooling assembly includes a cooling box 51 and a cooling pipe 52. The cooling box 51 is fixed on the shearing device 1, and a semiconductor refrigeration sheet is installed on the inner surface of the cooling box 51, and a coolant is accumulated inside the cooling box 51. The cooling pipe 52 is arranged inside the cooling box 51, and the cooling pipe 52 has a spiral structure. This design can extend the flow time of the gas in the cooling pipe 52, and ensure the cooling effect of the coolant on the gas. One end of the cooling pipe 52 is connected to the other end of the gas pipe 44, and the cooling pipe 52 is immersed in the coolant. The coolant can cool the gas flowing in the cooling pipe 52;

[0024] The shearing device 1 is provided with an injection assembly, which includes a connecting pipe 61, an injection pipe 62 and a plurality of injection holes 63. The injection pipe 62 is fixed on the shearing device 1, one end of the connecting pipe 61 is connected to the other end of the cooling pipe 52, and the other end of the connecting pipe 61 is connected to the injection pipe 62. The plurality of injection holes 63 are all provided on the injection pipe 62, and the plurality of injection holes 63 are all arranged toward the shearing knife 3. The plurality of injection holes 63 are evenly distributed on the injection pipe 62. The gas will enter the injection pipe 62 through the connecting pipe 61 and be ejected through the plurality of injection holes 63. The low-temperature gas ejected from the plurality of injection holes 63 can cool the shearing knife 3, thereby preventing the shearing knife 3 from overheating during high-frequency punching.

[0025] The specific working principle of the utility model is as follows:

[0026] When the shearing device for valve production proposed by the utility model is in use, the lifting knife seat 2 drives the shearing knife 3 to move up and down to punch and cut the plate. When the lifting knife seat 2 moves downward, the lifting knife seat 2 can drive the sliding plug 42 to move downward through the connecting rod 43. When the sliding plug 42 moves downward, the gas in the sealing cylinder 41 can be pressed into the cooling pipe 52 through the air pipe 44. Then, the gas will enter the injection pipe 62 through the connecting pipe 61 and be ejected through a plurality of injection holes 63. The cooling pipe 52 is immersed in the coolant, and the coolant can cool the gas flowing in the cooling pipe 52, so that the plurality of injection holes 63 can eject low-temperature gas. The low-temperature gas ejected from the plurality of injection holes 63 can cool the shearing knife 3, thereby preventing the shearing knife 3 from overheating during the high-frequency punching process. When the lifting knife seat 2 moves upward, the lifting knife seat 2 can drive the sliding plug 42 to move upward through the connecting belt 43. When the sliding plug 42 moves upward, it can perform a pumping action and extract gas through a plurality of injection holes 63.

[0027] Furthermore, a semiconductor refrigeration sheet may be provided inside the cooling box 51 , and the semiconductor refrigeration sheet may be used to cool the coolant in the cooling box 51 , thereby ensuring the cooling effect of the coolant on the gas in the cooling tube 52 .

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A shearing device for valve production, comprising a shearing device (1), wherein the shearing device (1) is provided with a liftable lift knife seat (2), and a shearing knife (3) is installed on the lift knife seat (2), characterized in that: The shearing device (1) is provided with an air supply component, a cooling component and an air injection component; The air supply assembly comprises a sealing cylinder (41), a sliding plug (42), a connecting rod (43) and an air pipe (44); the sealing cylinder (41) is fixed on the shearing device (1); the sliding plug (42) is sealingly slidably connected to the inner surface of the sealing cylinder (41); one end of the connecting rod (43) is fixedly connected to the sliding plug (42); the other end of the connecting rod (43) extends to the outside of the sealing cylinder (41) and is fixedly connected to the lifting knife seat (2); one end of the air pipe (44) is connected to the sealing cylinder (41).

2. A shearing device for valve production according to claim 1, characterized in that: The cooling assembly comprises a cooling box (51) and a cooling pipe (52); the cooling box (51) is fixed on the shearing device (1), and a cooling liquid is stored inside the cooling box (51); the cooling pipe (52) is arranged inside the cooling box (51), and one end of the cooling pipe (52) is connected to the other end of the air pipe (44).

3. A shearing device for valve production according to claim 2, characterized in that: The jet assembly comprises a connecting pipe (61), an jet pipe (62) and a plurality of jet holes (63); the jet pipe (62) is fixed on the shearing device (1); one end of the connecting pipe (61) is connected to the other end of the cooling pipe (52); the other end of the connecting pipe (61) is connected to the jet pipe (62); the plurality of jet holes (63) are all provided on the jet pipe (62), and the plurality of jet holes (63) are all arranged toward the shearing knife (3).

4. A shearing device for valve production according to claim 3, characterized in that: The plurality of air injection holes (63) are evenly distributed on the air injection pipe (62).

5. A shearing device for valve production according to claim 2, characterized in that: The cooling pipe (52) has a spiral structure.

6. A shearing device for valve production according to claim 2, characterized in that: A semiconductor cooling sheet is installed on the inner surface of the cooling box (51).