Embossing device for aluminum foil container production line

Abstract

The utility model relates to the technical field of aluminum foil container processing, and discloses an embossing device for an aluminum foil container production line, which comprises a supporting seat and an embossing structure, two supporting plates are arranged on the supporting seat, the embossing structure is arranged between the two supporting plates, a conveying rod is arranged at the side part of the embossing structure, a winding roller is arranged on the supporting seat, and the winding roller is arranged on the supporting seat. The winding roller is located on the front side of the embossing structure, a pressing rod is installed between the embossing structure and the conveying rod, an adjusting frame is installed outside the pressing rod, an adjusting assembly is arranged in the adjusting frame and a supporting plate, and through an adjusting gear and a rack on the adjusting frame, an operator can accurately adjust the position of the pressing rod and the applied pressure so as to adapt to aluminum-foil paper of different thicknesses; therefore, consistency and quality of the embossing effect are guaranteed, the control crank is arranged on the adjusting frame, operation is visual and simple, an operator only needs to rotate the adjusting gear, the adjusting process can be completed, and complex operation steps or professional skills are not needed.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum foil container processing, in particular to an embossing device for an aluminum foil container production line. Background Art

[0002] The production of aluminum foil containers usually involves embossing devices, which are mainly used to process various patterns or textures on aluminum foil materials to give them better appearance and mechanical properties. The embossing roller is one of the most critical components in the embossing device, and is usually made of hard and wear-resistant materials such as steel or cemented carbide. The surface of the embossing roller will have specific patterns or textures. By rotating or moving, the aluminum foil material is processed with corresponding textures through a certain amount of pressure and heat.

[0003] The pressure system includes a hydraulic system or a mechanical system, which is used to provide sufficient pressure to evenly apply force between the aluminum foil material and the embossing roller to ensure a good embossing effect. Some embossing devices are also equipped with a heating system, which heats the aluminum foil material to make it easier to deform and obtain a better surface effect. The control system is used to control the entire embossing process, including adjusting parameters such as pressure, temperature and speed to ensure the stability and consistency of each production cycle.

[0004] When the existing aluminum foil production embossing machine is in use, if the distance between the two embossing rollers is fixed and cannot be easily adjusted according to the thickness of the aluminum foil, if the thickness of the aluminum foil does not match the distance between the embossing rollers, the embossing will be unclear, incomplete or blurred; therefore, it does not meet the existing needs. In this regard, we propose an embossing device for an aluminum foil container production line. Utility Model Content

[0005] The utility model provides an embossing device for an aluminum foil container production line, which enables an operator to accurately adjust the position of a pressure rod and the pressure applied to adapt to aluminum foil papers of different thicknesses, and solves the problem that when the existing aluminum foil production embossing machine mentioned in the above background technology is in use, if the distance between two embossing rollers is fixed and cannot be easily adjusted according to the thickness of the aluminum foil paper, if the thickness of the aluminum foil paper does not match the distance between the embossing rollers, the embossing will be unclear, incomplete or blurred.

[0006] The utility model provides the following technical solution: an embossing device for an aluminum foil container production line, comprising a support seat and an embossing structure, a support plate is installed on the support seat, two support plates are provided, the embossing structure is arranged between the two support plates, a conveying rod is arranged on the side of the embossing structure, a winding roller is arranged on the support seat, the winding roller is located at the front side of the embossing structure, a pressure rod is installed between the embossing structure and the conveying rod, an adjustment frame is installed outside the pressure rod, and an adjustment component is arranged inside the adjustment frame box and the support plate.

[0007] As an optional solution for an embossing device for an aluminum foil container production line described in the utility model, wherein: the adjustment component includes an adjustment cavity opened in the support plate, the pressure rod is movably inserted in the adjustment cavity, the end of the pressure rod is fixedly inserted with an adjustment gear, an adjustment rack corresponding to the adjustment gear is installed in the adjustment cavity, and the adjustment gear is meshed with the adjustment rack.

[0008] As an optional solution of an embossing device for an aluminum foil container production line described in the utility model, wherein: the adjustment frame is provided with a first connecting hole and a second connecting hole, the pressing rod is inserted into the first connecting hole, and the conveying rod is inserted into the second connecting hole.

[0009] As an optional solution for an embossing device for an aluminum foil container production line described in the utility model, the adjustment frame is configured as an adjustment frame with a triangular cross-section, and a control crank for controlling the pressure rod is installed on the side of the adjustment frame.

[0010] As an optional solution of an embossing device for an aluminum foil container production line described in the utility model, wherein: a groove corresponding to the adjusting rack is opened in the adjusting cavity, the groove is connected to the adjusting cavity, and the adjusting rack is inserted in the groove.

[0011] As an optional solution for an embossing device for an aluminum foil container production line described in the utility model, an auxiliary plate is arranged in the adjusting chamber, the auxiliary plate is located in front of the adjusting gear, a telescopic rod is installed at the bottom of the auxiliary plate, and an auxiliary spring is arranged on the outer sleeve of the telescopic rod.

[0012] As an optional solution for an embossing device for an aluminum foil container production line described in the utility model, wherein: a support frame for supporting the winding roller is installed on the support seat, the support frame is configured as a Y-shaped frame, the support frame is configured as two, and the winding roller is rotatably arranged on the support frame.

[0013] As an optional solution for an embossing device for an aluminum foil container production line described in the utility model, wherein: the outside of the support frame is sprayed with an anti-rust coating, and the anti-rust coating is set to be an aluminum oxide coating.

[0014] The utility model has the following beneficial effects:

[0015] 1. The embossing device for the aluminum foil container production line allows the operator to accurately adjust the position of the pressure rod and the pressure applied to adapt to aluminum foils of different thicknesses through the adjusting gear and rack on the adjusting frame, thereby ensuring the consistency and quality of the embossing effect. The control crank is provided on the adjusting frame, and the operation is intuitive and simple. The operator only needs to rotate the adjusting gear to complete the adjustment process without complicated operating steps or professional skills.

[0016] 2. The embossing device for the aluminum foil container production line is installed with a Y-shaped support frame on the support seat. This design is more stable than a simple support plate structure. The Y-shaped support frame provides a wider support area and more uniform support force, effectively enhancing the stability of the winding roller and further enhancing the overall stability and load-bearing capacity of the support structure. This double support frame setting ensures the balance and reliability of the winding roller when running at high speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main three-dimensional structure of the utility model.

[0018] Figure 2 It is a schematic diagram of the main structure of the utility model.

[0019] Figure 3 It is a side view cutaway structural schematic diagram of the utility model.

[0020] Figure 4 It is a partially cutaway structural schematic diagram of the utility model.

[0021] In the figure: 100, support seat; 120, embossed structure; 130, support plate; 140, transmission rod; 150, winding roller; 151, support frame; 152, anti-rust coating; 160, pressure rod; 170, adjustment frame; 171, first connecting hole; 172, second connecting hole; 173, control crank; 200, adjustment component; 210, adjustment cavity; 211, groove; 220, adjustment gear; 230, adjustment rack; 240, auxiliary plate; 241, telescopic rod; 242, auxiliary spring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1: This embodiment is intended to promote the solution of the existing aluminum foil production embossing machine. When the distance between the two embossing rollers is fixed and cannot be easily adjusted according to the thickness of the aluminum foil, if the thickness of the aluminum foil does not match the distance between the embossing rollers, the embossing will be unclear, incomplete or blurred. Please refer to Figure 1 - Figure 4 An embossing device for an aluminum foil container production line includes a support base 100 and an embossing structure 120. A support plate 130 is installed on the support base 100. Two support plates 130 are provided. The embossing structure 120 is arranged between the two support plates 130. A transmission rod 140 is arranged on the side of the embossing structure 120. A winding roller 150 is arranged on the support base 100. The winding roller 150 is located at the front side of the embossing structure 120. A pressing rod 160 is installed between the embossing structure 120 and the transmission rod 140. An adjusting frame 170 is installed outside the pressing rod 160. An adjusting component 200 is arranged inside the adjusting frame 170 and the support plate 130.

[0024] The adjustment assembly 200 includes an adjustment cavity 210 provided in the support plate 130, the pressure rod 160 is movably inserted in the adjustment cavity 210, an adjustment gear 220 is fixedly inserted at the end of the pressure rod 160, an adjustment rack 230 corresponding to the adjustment gear 220 is installed in the adjustment cavity 210, and the adjustment gear 220 is meshed with the adjustment rack 230. The adjustment frame 170 is provided with a first connection hole 171 and a second connection hole 172, the pressure rod 160 is inserted in the first connection hole 171, and the transmission rod 140 is inserted in the second connection hole 172. The adjustment frame 170 is set as an adjustment frame 170 with a triangular cross section, and a control crank for controlling the pressure rod 160 is installed on the side of the adjustment frame 170.

[0025] A groove 211 corresponding to the adjustment rack 230 is provided in the adjustment chamber 210, the groove 211 is communicated with the adjustment chamber 210, and the adjustment rack 230 is inserted in the groove 211. An auxiliary plate 240 is provided in the adjustment chamber 210, the auxiliary plate 240 is located in front of the adjustment gear 220, a telescopic rod 241 is installed at the bottom of the auxiliary plate 240, and an auxiliary spring 242 is provided on the outer sleeve of the telescopic rod 241.

[0026] First, the operator needs to confirm the desired embossing effect, including the type of pattern or texture, and the corresponding embossing depth and density. The operator inserts the pressure rod 160 into the adjustment cavity 210 on the adjustment frame 170. Ensure that the pressure rod 160 is firmly inserted and properly meshed with the adjustment gear 220 and the adjustment rack 230 of the adjustment assembly 200. The operator begins to bend the control crank adjustment gear 220 so that the adjustment gear 220 meshes with the adjustment rack 230, thereby controlling the pressure rod 160 to move up or down. According to the thickness of the aluminum foil and the desired embossing effect, adjust the position of the pressure rod 160 to ensure that the pressure is appropriate and evenly distributed. After the adjustment is completed, the operator needs to check whether the position and pressure of the pressure rod 160 are as expected. The accuracy of the adjustment can be verified by observing the embossing effect or performing a test pressure. If the embossing effect is found to be unsatisfactory during the inspection, the adjustment gear 220 can be fine-tuned until the best embossing effect is achieved. Make sure that each adjustment is small to avoid over-adjustment.

[0027] In this embodiment: through the adjustment gear 220 and the rack on the adjustment frame 170, the operator can accurately adjust the position of the pressure rod 160 and the applied pressure to adapt to aluminum foil papers of different thicknesses, thereby ensuring the consistency and quality of the embossing effect. The control crank 173 is provided on the adjustment frame 170, and the operation is intuitive and simple. The operator only needs to rotate the adjustment gear 220 to complete the adjustment process without the need for complicated operating steps or professional skills.

[0028] Embodiment 2: This embodiment is intended to promote the solution to the problem of insufficient stability of the winding roller 150 during operation. This embodiment is an improvement made on the basis of Embodiment 1. For details, please refer to Figure 1 - Figure 4 .

[0029] A support frame 151 for supporting the winding roller 150 is installed on the support seat 100. The support frame 151 is set as a Y-shaped frame, and two support frames 151 are set. The winding roller 150 is rotatably set on the support frame 151. The support frame 151 is sprayed with an anti-rust coating 152, and the anti-rust coating 152 is set as an aluminum oxide coating. This coating has good corrosion resistance and can effectively resist the erosion of water vapor and chemicals in the aluminum foil production environment, thereby extending the service life of the support frame 151.

[0030] In this embodiment, a Y-shaped support frame 151 is installed on the support seat 100, which is more stable than a simple support plate 130 structure. The Y-shaped support frame 151 provides a wider support area and a more uniform support force, effectively enhancing the stability of the winding roller 150, and further enhancing the overall stability and bearing capacity of the support structure. This double support frame 151 arrangement ensures the balance and reliability of the winding roller 150 when running at high speed.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An embossing device for an aluminum foil container production line, comprising a support base (100) and an embossing structure (120), characterized in that: A support plate (130) is installed on the support seat (100), and two support plates (130) are provided. The embossed structure (120) is arranged between the two support plates (130). A transmission rod (140) is arranged on the side of the embossed structure (120). A winding roller (150) is arranged on the support seat (100), and the winding roller (150) is located at the front side of the embossed structure (120). A pressure rod (160) is installed between the embossed structure (120) and the transmission rod (140). An adjustment frame (170) is installed outside the pressure rod (160), and an adjustment component (200) is arranged inside the adjustment frame (170) and the support plate (130).

2. The embossing device for an aluminum foil container production line according to claim 1, characterized in that: The adjustment assembly (200) comprises an adjustment cavity (210) opened in the support plate (130), the pressure rod (160) is movably inserted in the adjustment cavity (210), an adjustment gear (220) is fixedly inserted at the end of the pressure rod (160), an adjustment rack (230) corresponding to the adjustment gear (220) is installed in the adjustment cavity (210), and the adjustment gear (220) is meshed with the adjustment rack (230).

3. The embossing device for an aluminum foil container production line according to claim 1, characterized in that: The adjustment frame (170) is provided with a first connection hole (171) and a second connection hole (172); the pressure rod (160) is inserted into the first connection hole (171), and the transmission rod (140) is inserted into the second connection hole (172).

4. The embossing device for an aluminum foil container production line according to claim 1, characterized in that: The adjustment frame (170) is configured as an adjustment frame (170) having a triangular cross section, and a control crank (173) for controlling the pressure rod (160) is installed on the side of the adjustment frame (170).

5. The embossing device for an aluminum foil container production line according to claim 2, characterized in that: A groove (211) corresponding to the adjusting rack (230) is provided in the adjusting cavity (210); the groove (211) is communicated with the adjusting cavity (210); and the adjusting rack (230) is inserted into the groove (211).

6. The embossing device for an aluminum foil container production line according to claim 2, characterized in that: An auxiliary plate (240) is arranged in the adjustment cavity (210), the auxiliary plate (240) is located in front of the adjustment gear (220), a telescopic rod (241) is installed at the bottom of the auxiliary plate (240), and an auxiliary spring (242) is arranged on the outer sleeve of the telescopic rod (241).

7. The embossing device for an aluminum foil container production line according to claim 1, characterized in that: A support frame (151) for supporting the winding roller (150) is mounted on the support seat (100); the support frame (151) is arranged as a Y-shaped frame; two support frames (151) are arranged; and the winding roller (150) is rotatably arranged on the support frames (151).

8. The embossing device for an aluminum foil container production line according to claim 7, characterized in that: The support frame (151) is sprayed with an anti-rust coating (152) on the outside, and the anti-rust coating (152) is configured as an aluminum oxide coating.

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