Binding mechanism for copper-clad steel stranded wire production

By designing a binding mechanism for copper-clad steel strand production, using a combination of hydraulic cylinders and compression blocks, the problem of low manual binding efficiency is solved, automatic tightening and efficient bundling of copper-clad steel strands are realized, and the efficiency is improved Production efficiency.

CN222388421UActive Publication Date: 2025-01-24CHANGZHOU KELADE WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202421159531.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-24
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

In the prior art, the copper-clad steel stranding wire has low manual bundling efficiency during the production process, and manual assistance is required to ensure that the winding roller is in the winding state, resulting in low production efficiency.

Method used

The production of a copper bag steel twisting mechanism is designed, including the workbench, the hydraulic oil cylinder, the piston rod, the compression block and the placement mechanism. The piston rod is pushed to push the tightening block with the rubber pad, tightening the end of the copper bag steel twisted line, so that it is always tightened.

Benefits of technology

Effectively improved the efficiency of bundle, reducing the needs of manual aids, and realizing that multi -station workbench bundles multiple copper -bag steel twisted lines at one time, significantly improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of copper-clad steel stranded wire bundling, in particular to a bundling mechanism for copper-clad steel stranded wire production, which comprises a working table, a hydraulic oil cylinder is arranged on the upper surface of the working table, the hydraulic oil cylinder comprises a piston rod arranged at the output end, and a pressing block is arranged at the other end, far away from the hydraulic oil cylinder, of the piston rod. A plurality of placing mechanisms are fixedly connected to the position, located on the side edge of one side of the pressing block, of the workbench, the placing mechanisms can be used for placing a winding roller wound with the copper-clad steel stranded wire, the pressing block is pushed through a piston rod to be matched with a rubber pad, the end of the copper-clad steel stranded wire is pressed, the end of the copper-clad steel stranded wire is always in a tightened state, and therefore the copper-clad steel stranded wire is prevented from being damaged. Therefore, the problem that manual assistance is needed to ensure that the winding roller is in a winding state during bundling in the prior art is effectively solved, the bundling efficiency can be effectively improved, a plurality of placing mechanisms are arranged on the working table, a plurality of copper-clad steel stranded wires can be bundled at a time through the multi-station working table, and the production efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper-clad steel stranded wire bundling, in particular to a bundling mechanism for copper-clad steel stranded wire production. Background Art

[0002] Copper clad steel stranded wire is made of a certain number of copper clad steel single wires and is widely used in lightning protection grounding, anti-static grounding, protective grounding, grounding wires for power and petrochemical systems in places such as high-frequency coaxial cables, steel network communications, electrified railways, subway light rails, railways, airports, network communications, etc.

[0003] After the copper clad steel stranded wire is produced, it needs to be wound on a winding roller for storage. However, after the copper clad steel stranded wire is wound on the winding roller, in order to prevent the stranded wire from loosening, it needs to be bundled with a strapping tape to ensure the neatness of the stranded wire. However, manual bundling is more cumbersome, and the strapping tape must be tied on while the stranded wire is tightened, so the bundling efficiency is slow. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a bundling mechanism for copper-clad steel stranded wire production.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A bundling mechanism for copper-clad steel strand production, comprising a workbench, a hydraulic cylinder is arranged on the upper surface of the workbench, the hydraulic cylinder comprises a piston rod arranged at the output end, a pressing block is arranged at the other end of the piston rod away from the hydraulic cylinder, a plurality of placing mechanisms are fixedly connected to the side edge of one side of the pressing block of the workbench, the placing mechanisms are arranged in a transversely separated manner, and a winding roller is placed on the placing mechanisms;

[0007] The placement mechanism includes a first placement plate, a plurality of second placement plates are arranged on one side of the first placement plate, placement grooves are opened on the first placement plate and the second placement plate, and the winding roller is placed in the annular placement groove formed by the first placement plate and the second placement plate.

[0008] In addition, a preferred structure is that a copper-clad steel stranded wire body is wound around the winding roller, and a plurality of strapping belts are bundled on the winding roller.

[0009] In addition, a preferred structure is that a plurality of bundling grooves are provided on the outer ring sides of the disk surface at the upper and lower ends of the winding roller, bundling belts are provided in the bundling grooves, and a rounded corner is provided on the side of the through hole in the middle of the winding roller.

[0010] In addition, a preferred structure is that a fixing plate is fixedly connected to one side of the first placement plate body, and a plurality of connecting rods are fixedly connected to one side of the fixing plate body.

[0011] In addition, a preferred structure is that the other end of the connecting rod away from the fixed plate is fixedly connected to the second placement plate, and a support block is provided at the bottom of the first placement plate, and the support block is fixedly connected to the surface of one side of the workbench.

[0012] In addition, a preferred structure is that a plurality of limit blocks are provided on a side wall of the placement groove on the upper end surface of the first placement plate, and the limit blocks can be buckled into the bundling groove.

[0013] In addition, a preferred structure is that a rubber pad is attached to the other side surface of the raw material piston rod of the pressing block, and the rubber pad is attached to the copper-clad steel stranded wire body at the outer ring of the winding roller.

[0014] In addition, a preferred structure is that a gap is left between the first placement tray and the second placement tray.

[0015] The beneficial effects of the utility model are as follows: the placement mechanism is arranged to place the winding roller on which the copper clad steel stranded wire is wound, and the piston rod pushes the pressing block to cooperate with the rubber pad to press the end of the copper clad steel stranded wire so that it is always in a tightened state, thereby effectively solving the problem of manual assistance being required to ensure that the winding roller is in a wound state during bundling in the past, which can effectively improve the bundling efficiency. In addition, a plurality of placement mechanisms are arranged on the workbench, so that the multi-station workbench can bundle a plurality of copper clad steel stranded wires at a time, effectively improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the bundling workbench;

[0017] Figure 2 It is a structural schematic diagram of a workbench without a winding roller;

[0018] Figure 3 It is a structural schematic diagram of the compression block;

[0019] Figure 4 It is a structural schematic diagram of a winding roller placed on a placing mechanism;

[0020] Figure 5 Schematic diagram of the placement mechanism Figure 1 ;

[0021] Figure 6 Schematic diagram of the placement mechanism Figure 2 ;

[0022] Figure 7 It is a schematic diagram of the structure of the winding roller.

[0023] In the figure: 1 workbench, 2 hydraulic cylinder, 21 piston rod, 3 placement mechanism, 31 first placement plate, 311 limit block, 32 second placement plate, 33 fixing plate, 34 connecting rod, 35 support block, 4 copper clad steel stranded wire body, 5 strapping belt, 6 pressing block, 61 rubber pad, 7 winding roller, 71 strapping groove, 72 fillet. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Reference Figure 1-7 A bundling mechanism for copper-clad steel strand production includes a workbench 1, a hydraulic cylinder 2 is arranged on the upper surface of the workbench 1, the hydraulic cylinder 2 includes a piston rod 21 arranged at the output end, and a clamping block 6 is arranged at the other end of the piston rod 21 away from the hydraulic cylinder 2. The workbench 1 is fixedly connected to a plurality of placement mechanisms 3 at one side of the clamping block 6. The placement mechanisms 3 are arranged in a transversely separated manner, and a winding roller 7 is placed on the placement mechanisms 3;

[0026] The placement mechanism 3 includes a first placement plate 31, and a plurality of second placement plates 32 are arranged on one side of the first placement plate 31. Both the first placement plate 31 and the second placement plate 32 are provided with placement grooves, and the winding roller 7 is placed in the annular placement groove formed by the first placement plate 31 and the second placement plate 32.

[0027] A copper-clad steel stranded wire body 4 is wound around the winding roller 7 , and a plurality of binding belts 5 are bundled on the winding roller 7 . The binding belts 5 can tighten the copper-clad steel stranded wire on the winding roller 7 .

[0028] In addition, a plurality of strapping grooves 71 are provided on the outer ring side edges of the disk surface at the upper and lower ends of the winding roller 7, and the strapping belt 5 is arranged in the strapping groove 71. A rounded corner portion 72 is provided on the side edge of the through hole in the middle of the winding roller 7, and the rounded corner portion 72 ensures that the strapping belt 5 will not be cut by the original sharp edges.

[0029] In addition, a fixing plate 33 is fixedly connected to one side of the first placement tray 31, a plurality of connecting rods 34 are fixedly connected to one side of the fixing plate 33, the other end of the connecting rods 34 away from the fixing plate 33 is fixedly connected to the second placement tray 32, and a supporting block 35 is provided at the bottom of the first placement tray 31, and the supporting block 35 is fixedly connected to the surface of one side of the workbench 1, and the supporting block 35 can make the upper first placement tray 31 fixed more firmly.

[0030] Among them, a plurality of limit blocks 311 are arranged on one side wall of the placement groove on the upper end surface of the first placement plate 31, and the limit blocks 311 can be buckled into the bundling groove 71. After the limit blocks 311 are buckled into the bundling groove 71, the winding roller 71 above can be placed and rotate in the placement groove to ensure stability during bundling.

[0031] In addition, a rubber pad 61 is attached to the other side surface of the raw material piston rod 21 of the clamping block 6, and the rubber pad 61 is in contact with the copper-clad steel stranded wire body 4 at the outer ring of the winding roller 7. The clamping block 6 cooperates with the rubber pad 61 to press the end of the copper-clad steel stranded wire, thereby making it loose so that it can be bundled individually by hand.

[0032] In addition, a gap is left between the first placing tray 31 and the second placing tray 32 , and the gap is convenient for the strapping belt 5 to pass through.

[0033] In this embodiment, the copper-clad steel stranded wire that has been wound on the winding roller 7 after production needs to be bundled to ensure its neatness. The operator places the winding roller 7 in the annular placement grooves of the first placement disk 31 and the second placement disk 32, and then ensures that the end of the copper-clad steel stranded wire is facing the clamping block 6. The end of the copper-clad steel stranded wire is manually held and tightened by hand, so that the originally loose copper-clad steel stranded wire on the winding roller 7 is tightened, and then the hydraulic cylinder 2 pushes out the piston rod 21, so that the rubber pad 61 on the clamping block 6 can press the end of the copper-clad steel stranded wire, so that the copper-clad steel stranded wire as a whole is always in a tightened state, and then the operator can start the bundling work.

[0034] The strapping belt 5 is passed through the through hole in the middle of the winding roller 7, and then passed through the gap between the second placement plates 32, and ensured to pass through the strapping groove 71, and then tightened and bundled to ensure that the strapping belt 5 can effectively tighten the copper-clad steel stranded wire.

[0035] After all five external bundling grooves 71 are tied with the bundling straps 5, the winding roller 7 can be removed. At this time, the copper-clad steel stranded wire will not become loose because it is restricted by the five bundling straps 5. The operator can then bundle the remaining bundling grooves 71 provided with the bundling straps 5. The winding roller 7 can be stored after bundling is completed.

[0036] After the limit block 311 is inserted into the bundling groove 71, it is ensured that the winding roller 7 will not rotate easily.

[0037] At the same time, a plurality of placing mechanisms 3 are arranged on the workbench 1, so that the multi-station workbench 1 can improve the bundling efficiency.

[0038] In the utility model, a placement mechanism 3 is provided, which can be used to place a winding roller 7 wound with copper-clad steel stranded wire. The piston rod 21 pushes the clamping block 6 to cooperate with the rubber pad 61 to clamp the end of the copper-clad steel stranded wire so that it is always in a tightened state, thereby effectively solving the problem of manual assistance required to ensure that the winding roller 7 is in a wound state during bundling in the past. This can effectively improve the bundling efficiency. Moreover, a plurality of placement mechanisms 3 are provided on the workbench 1, so that the multi-station workbench 1 can bundle multiple copper-clad steel stranded wires at one time, effectively improving the production efficiency.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A bundling mechanism for copper-clad steel stranded wire production, comprising a workbench (1), characterized in that: A hydraulic cylinder (2) is arranged on the upper surface of the workbench (1), the hydraulic cylinder (2) includes a piston rod (21) arranged at the output end, a clamping block (6) is arranged at the other end of the piston rod (21) away from the hydraulic cylinder (2), and a plurality of placement mechanisms (3) are fixedly connected to the side edge of one side of the clamping block (6) of the workbench (1), the placement mechanisms (3) are arranged in a transversely separated manner, and a winding roller (7) is placed on the placement mechanism (3); The placement mechanism (3) comprises a first placement plate (31), a plurality of second placement plates (32) are arranged on one side of the first placement plate (31), placement grooves are provided on the first placement plate (31) and the second placement plates (32), and the winding roller (7) is placed in the annular placement groove formed by the first placement plate (31) and the second placement plate (32).

2. A bundling mechanism for copper-clad steel stranded wire production according to claim 1, characterized in that: A copper-clad steel stranded wire body (4) is wound on the winding roller (7), and a plurality of binding belts (5) are bundled on the winding roller (7).

3. A bundling mechanism for copper-clad steel stranded wire production according to claim 2, characterized in that: A plurality of binding grooves (71) are provided on the outer ring sides of the disk surface at the upper and lower ends of the winding roller (7), and binding belts (5) are arranged in the binding grooves (71). A rounded corner portion (72) is provided on the side of the through hole in the middle of the winding roller (7).

4. A bundling mechanism for copper-clad steel stranded wire production according to claim 1, characterized in that: A fixing plate (33) is fixedly connected to one side of the plate body of the first placement plate (31), and a plurality of connecting rods (34) are fixedly connected to one side of the plate body of the fixing plate (33).

5. A bundling mechanism for copper-clad steel stranded wire production according to claim 4, characterized in that: The other end of the connecting rod (34) away from the fixing plate (33) is fixedly connected to the second placement plate (32), and a support block (35) is arranged at the bottom of the first placement plate (31), and the support block (35) is fixedly connected to the surface of one side of the workbench (1).

6. A bundling mechanism for copper-clad steel stranded wire production according to claim 5, characterized in that: A plurality of limiting blocks (311) are arranged on a side wall of a side of the placement groove on the upper end surface of the first placement plate (31), and the limiting blocks (311) can be buckled into the bundling groove (71).

7. The bundling mechanism for copper-clad steel stranded wire production according to claim 1, characterized in that: A rubber pad (61) is attached to the other side surface of the raw material piston rod (21) of the pressing block (6), and the rubber pad (61) is attached to the copper-clad steel stranded wire body (4) at the outer ring of the winding roller (7).

8. The bundling mechanism for copper-clad steel stranded wire production according to claim 6, characterized in that: A gap is left between the first placement tray (31) and the second placement tray (32).