Small sugarcane harvester capable of sterilizing and killing by ultraviolet rays and microwaves
By integrating ultraviolet and microwave disinfection technology in sugarcane harvesters, the problem that existing sugarcane harvesters are difficult to effectively disinfect bacteria and pests is solved, and comprehensive disinfection of sugarcane is achieved, the quality and harvesting efficiency of sugarcane are improved, and the quality of sugarcane and harvesting efficiency is improved. The environment and human health are harmless.
Patent Information
- Application Number
- CN202421262758.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
Existing sugarcane harvesters are difficult to effectively disinfect bacteria and pests during the harvesting process, resulting in a decrease in sugarcane sugar yield and may cause public health problems.
A small sugarcane harvester for ultraviolet and microwave disinfection was designed. The cut sugarcane was disinfected using ultraviolet lamps, and the internal disinfection of the sugarcane was used to ensure that the sugarcane was fully disinfected after harvesting.
By combining ultraviolet and microwave detoxification devices, it can effectively kill bacteria and pests on sugarcane, improve the quality and harvesting efficiency of sugarcane, increase the economic value of sugarcane, and be harmless to the environment and human health.
Smart Images

Figure CN222515622U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sugarcane harvesting equipment, in particular to a small sugarcane harvester capable of sterilizing with ultraviolet rays and microwaves. Background Art
[0002] The development of sugarcane harvesters has gone through several stages. Initially, it was manual harvesting, and then it developed to use horses and tractors as power. In the early 20th century, Australia and the United States began to mechanize sugarcane harvesting and developed two main mechanized harvesting methods: whole-stalk and cut-segment. At present, China's sugarcane harvesting mechanization level is low, and most sugarcane still relies on manual harvesting. In order to improve efficiency, my country has developed a variety of models of sugarcane harvesters, including whole-stalk and cut-segment types. These machines still need to be improved technically, especially in terms of adaptability and reliability. When using machinery to harvest sugarcane, cutting-type sugarcane harvesters are more often used, that is, cutting tools are used to cut the sugarcane stems and collect them inside the machine or transport them to the machine's storage device through pipes. This type of machine is suitable for sugarcane varieties with longer stems, and often causes greater damage to the sugarcane stems. In addition, existing sugarcane harvesters usually do not have detoxification technology, which may cause the sugarcane to be repeatedly infected with pathogens during the harvesting process, resulting in a lower sugar yield and affecting the production of the sugar industry. Sugarcane may carry a variety of bacterial and fungal pathogens, some of which are harmful to humans and animals. If the pathogens are not removed in time, during the process of picking, processing, storage and transportation, these pathogens may infect and spread diseases in humans and animals, causing adverse effects on health. At the same time, if untreated infected sugarcane is consumed, it may also cause disease transmission, thus becoming a public health issue. Utility Model Content
[0003] In order to overcome the deficiencies of the above-mentioned prior art, the present invention provides a small sugarcane harvester that can ensure that sugarcane is fully disinfected after harvesting, improve harvesting efficiency, improve sugarcane quality, follow the law of sustainable development, and use ultraviolet and microwave disinfection that is harmless to the environment and human health.
[0004] In order to achieve the above object, the technical solution of the present invention is as follows:
[0005] A small sugarcane harvester for ultraviolet and microwave sterilization, comprising a main body, a cutting platform arranged in front of the main body, a feeding device connected to the rear of the cutting platform, a lifting device arranged behind the feeding device and a microwave device, wherein front wheels and rear wheels are installed below the main body; a cockpit with a control system is fixed above the front end of the main body through a machine body bracket; a plurality of conveying rollers are installed in the feeding device; the lifting device is connected to the feeding device and extends backward and upward, and turns horizontally backward at the highest point; a conveyor belt is provided in the lifting device at the same turning angle as the lifting device, and the conveyor belt moves up and down Several leaf stripping rollers are arranged on both sides, and a pair of clamping rollers are arranged at the front end of the conveyor belt; the microwave device includes a magnetron, a microwave processing chamber and a waveguide connecting the magnetron and the microwave processing chamber, and the tail end of the lifting device is connected to a drop pipe that penetrates the top of the microwave processing chamber; the front wheel and the rear wheel are operated by a control system, and the sugarcane is cut into sugarcane segments of uniform length at the cutting platform, and the sugarcane segments are transported to the lifting device through a feeding device, and the leaves are stripped by leaf stripping rollers in the inclined transport section of the lifting device, and are transported horizontally backward in the horizontal transport section of the lifting device and enter the microwave device through the drop pipe;
[0006] The interior of the microwave processing chamber is divided into a reaction chamber A, a reaction chamber B and a storage chamber by a rotatable baffle; the rotating shaft A rotates and connects the baffle A at the upper part of the microwave processing chamber, and the rotation limit angle of the baffle A is 45° to 135°. The baffle A is located directly below the drop pipe, and the baffle A divides the upper part of the microwave processing chamber into a reaction chamber A on the left and a reaction chamber B on the right; the rotating shaft B rotates and connects the baffle B that can rotate counterclockwise downward and the baffle C that can rotate clockwise downward at the lower part of the microwave processing chamber, and the angle of the baffle B is 165° when the baffle B is fixed, and the angle of the baffle C is 15° when the baffle C is fixed, and the lower part of the baffle B and the baffle C constitutes a storage chamber; the waveguide extends from the upper outlet of the magnetron to the rear of the microwave processing chamber, and branches into two pipes that are connected to the rear of the reaction chamber A and the reaction chamber B respectively, forming a microwave crack A and a microwave crack B respectively, and microwave crack A and microwave crack B are respectively provided with valves that can be opened and closed; baffle B and baffle C are usually When the baffle A is rotated to the left to the limit position, that is, the rotation angle is 135°, the falling pipe is connected with the reaction chamber B, and the sugarcane segments will fall into the reaction chamber B. When the reaction chamber B is loaded with a sufficient amount of sugarcane segments, the baffle A is rotated to the right to the limit position, that is, 45°. At this time, the baffle A and the baffle C surround the reaction chamber B to form a closed cavity, and the reaction chamber A can continue to load the fallen sugarcane segments; at this time, the valve of the microwave crack B is opened to perform microwave detoxification on the sugarcane segments in the reaction chamber B at a regular time. After microwave detoxification is completed, the magnetron is turned off, and the baffle C is loosened clockwise downward to open the reaction chamber B, and the sugarcane segments after microwave detoxification fall into the storage chamber, and then the baffle C returns to the fixed position counterclockwise upward; when a sufficient amount of sugarcane segments fall into the reaction chamber A, the valve at the microwave crack A is opened to perform microwave detoxification on the sugarcane segments in the reaction chamber A, and then the baffle B is loosened to drop the detoxified sugarcane segments into the storage chamber. At the same time, the baffle A rotates leftward to the limit position to collect the fallen sugarcane segments into the reaction chamber B, and this process is repeated.
[0007] As a further technical improvement, the cutting platform includes a rotary cutter, a straw divider and an ultraviolet lamp; a plurality of straw dividers are provided, and a root cutting device is provided between the straw dividers; at least one ultraviolet lamp is provided, which is installed above the rotary cutter and connected to the control system; there is an arc-shaped baffle behind the rotary cutter, and a feeding device entrance is opened at the top right of the baffle; the root stems of the sugarcane are cut off by the root cutting device before the sugarcane is gathered by the straw divider and fed into the rotary cutter, the rotary cutter cuts the sugarcane into sugarcane segments of uniform length and feeds them into the feeding device at the rear through the feeding device entrance, and when the rotary cutter is running, the ultraviolet lamp disinfects and sterilizes the rotary cutter and the sugarcane segments passing through from top to bottom.
[0008] As a further technical improvement, an infrared sensor is installed on the inner wall of the reaction chamber A and the reaction chamber B respectively; the infrared sensor, rotating shaft A, rotating shaft B and magnetron are connected to the control system; when the sugarcane segments are piled up to a set height, the infrared sensor will send a signal to the control system to control the rotating shaft A.
[0009] As a further technical improvement, a dust removal fan is installed above the inside of the transverse transport section in the lifting device, and a dust removal discharge outlet is opened at the bottom accordingly. When the sugarcane segment is transported transversely to the rear in the lifting device, impurities can be blown away by the dust removal fan.
[0010] As a further technical improvement, a photovoltaic panel is fixedly connected to the top of the cockpit through a photovoltaic bracket, and the photovoltaic panel is connected to the controller, inverter and battery below through cables; the controller is responsible for monitoring the operating status of the photovoltaic power generation system, the inverter converts the direct current generated by the photovoltaic panel into alternating current, and the battery is used to store the electricity generated by the photovoltaic panel for supplying ultraviolet lamps and microwave devices.
[0011] As a further technical improvement, a diesel generator set is provided at the rear of the machine body, a power distribution room is provided under the machine body, the diesel generator set is connected to the power distribution room via cables, and the power distribution room is connected to a control system via cables.
[0012] Working principle of the present invention:
[0013] S1: When in use, the user controls the operation of the harvester through the control system in the cockpit, and the driving speed ranges from 0.1m / min to 30m / min. The sugarcane is cut into sections by the cutting table from the field. At this time, the rotary cutter is irradiated by the ultraviolet lamp after cutting the sugarcane. The wavelength of the ultraviolet lamp is 280nm to 315nm, and the power is 100w to 10000w until the disinfection level is reached;
[0014] S2: The sugarcane segments are transported to the lifting device in sequence and conveyed upward for leaf stripping. At the highest point of the lifting device, impurities are blown away by the impurity removal fan, and at the end of the conveyor belt, they fall into the microwave treatment chamber through the drop pipe;
[0015] S3: The baffles B and C are in a closed state. When the baffle A rotates to the left to the limit position, the drop pipe is connected with the reaction chamber B. At this time, the sugarcane segments will fall into the reaction chamber B. When the reaction chamber B is loaded with a sufficient amount of sugarcane segments, the baffle A rotates to the right to the limit position. At this time, the baffles A and C surround the reaction chamber B to form a closed cavity, and the reaction chamber A can continue to load the dropped sugarcane segments;
[0016] S4: At this time, the valve of the microwave crack B is opened to perform microwave detoxification on the sugarcane segments in the reaction chamber B at regular intervals;
[0017] S5: After microwave detoxification is completed, the magnetron is turned off, and the baffle C is loosened clockwise downward, that is, the reaction chamber B is opened, and the sugarcane segments after microwave detoxification fall into the storage chamber, and then the baffle C returns to the fixed position counterclockwise upward;
[0018] S6: When enough sugarcane segments fall into the reaction chamber A, the valve at the microwave crack A is opened to microwave detoxify the sugarcane segments in the reaction chamber A, and then the baffle B is released to drop the detoxified sugarcane segments into the storage chamber. At the same time, the baffle A rotates to the left to the limit position to collect the fallen sugarcane segments into the reaction chamber B, and this process is repeated;
[0019] S7: The frequency of the microwave detoxification is 2450 MHz, the power is 5100 watts, and the microwave irradiation time is 5s to 10s;
[0020] S8: The photovoltaic panels continuously undergo photovoltaic reactions when the harvester is working, which can provide part of the electricity for the UV lamps and microwave devices.
[0021] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0022] 1. The present invention uses ultraviolet and microwave detoxification devices in combination. The ultraviolet lamp irradiates the cutter after cutting, effectively and continuously kills pathogens and pests in the process of cutting sugarcane. The microwave device disinfects the inside of the sugarcane to reduce internal pathogens and pests. The combined use of these two devices can ensure that the sugarcane is fully disinfected after harvesting, improve the harvesting efficiency, improve the quality of sugarcane, and increase the economic value of sugarcane. No harmful chemicals will be produced, and it is harmless to the environment and human health.
[0023] 2. The microwave device of the present invention is divided into a reaction chamber A, a reaction chamber B and a storage chamber, which can effectively perform timed microwave detoxification without affecting the sugarcane harvesting process, thereby improving the efficiency of sugarcane harvesting and sterilization and detoxification.
[0024] 3. This experiment sets up a new type of photovoltaic panels. The electricity generated by the photovoltaic panels can replace part of the fuel consumption and reduce the impact on the environment. It can demonstrate its commitment to sustainable development and environmental protection and enhance the brand image.
[0025] 4. The invention has a wide application range, and in addition to sugarcane, other crops can also use this machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the present invention.
[0027] Figure 2 It is a structural schematic diagram of the header in the present invention.
[0028] Figure ID:
[0029] 1-main body, 11-front wheel, 12-rear wheel, 13-body support, 14-cockpit, 15-photovoltaic support, 16-photovoltaic panel, 17-controller, 18-inverter, 19-battery, 2-cutting table, 21-rotating cutter, 22-grain divider, 23-ultraviolet lamp, 24-root cutting device, 25-feeding device entrance, 3-feeding device, 31-conveying roller, 4-lifting device, 41-conveyor belt, 42-leaf stripping roller, 43-clamping roller, 44-dropping Pipeline, 45-debris removal fan, 46-debris removal outlet, 5-microwave device, 51-magnetron, 52-microwave processing chamber, 521-reaction chamber A, 5211-microwave crack A, 522-reaction chamber B, 5221-microwave crack B, 523-storage chamber, 524-rotating shaft A, 525-baffle A, 526-rotating shaft B, 527-baffle B, 528-baffle C, 529-infrared sensor, 53-waveguide tube, 6-diesel generator set, 7-distribution room. DETAILED DESCRIPTION
[0030] The present invention will be further described below in conjunction with the accompanying drawings.
[0031] Example 1: Figure 1 As shown, a small sugarcane harvester for ultraviolet and microwave disinfection includes a main body 1, a cutting table 2 arranged in front of the main body 1, a feeding device 3 connected to the rear of the cutting table 2, a lifting device 4 and a microwave device 5 arranged behind the feeding device 3, a front wheel 11 and a rear wheel 12 are installed below the main body 1; a cockpit 14 with a control system is fixed above the front end of the main body 1 through a body bracket 13; a plurality of conveying rollers 31 are installed in the feeding device 3; the lifting device 4 is connected with the feeding device 3 and extends backward and upward, and turns horizontally backward at the highest point, and a conveyor belt 41 is provided in the lifting device 4 with the same turning angle as the lifting device 4, and the upper and lower sides of the conveyor belt 41 A plurality of leaf stripping rollers 42 are respectively provided, and a pair of clamping rollers 43 are provided at the front end of the conveyor belt 41; the microwave device 5 comprises a magnetron 51, a microwave processing chamber 52 and a waveguide 53 connecting the magnetron 51 and the microwave processing chamber 52, and the tail end of the lifting device 4 is connected to a drop pipe 44 which penetrates the top of the microwave processing chamber 52; the front wheel 11 and the rear wheel 12 are operated by a control system, and the sugarcane is cut into sugarcane segments of uniform length at the cutting platform 2, and the sugarcane segments are transported to the lifting device 4 through the feeding device 3, and the leaf stripping rollers 42 are used for leaf stripping in the inclined transport section of the lifting device 4, and are transported horizontally in the horizontal transport section of the lifting device 4 and enter the microwave device 5 through the drop pipe 44;
[0032] The interior of the microwave processing chamber 52 is divided into a reaction chamber A521, a reaction chamber B522 and a storage chamber 523 by a rotatable baffle; a rotating shaft A524 is rotatably connected to a baffle A525 at the top of the microwave processing chamber 52, and the rotation angle of the baffle A525 is limited to 45° to 135°. The baffle A525 is located directly below the drop pipe 44, and the baffle A525 divides the upper half of the microwave processing chamber 52 into a reaction chamber A521 on the left and a reaction chamber B522 on the right; a rotating shaft B526 is rotatably connected to a baffle B526 that can rotate downward counterclockwise at the bottom of the microwave processing chamber 52. 7 and a baffle C528 that can rotate clockwise downward, the angle of the baffle B527 when fixed is 165°, the angle of the baffle C528 when fixed is 15°, and the lower part of the baffle B527 and the baffle C528 forms a storage chamber 523; the waveguide 53 extends from the upper outlet of the magnetron 51 to the rear of the microwave processing chamber 52, and branches into two pipelines that are respectively connected to the rear of the reaction chamber A521 and the reaction chamber B522, forming a microwave crack A5211 and a microwave crack B5221 respectively, and the microwave crack A5211 and the microwave crack B5221 are respectively provided with valves that can be opened and closed; the baffle B527 and baffle C528 are usually in a fixed or closed state. When the baffle A525 is rotated to the left to the limit position, that is, the rotation angle is 135°, the drop pipe 44 is connected with the reaction chamber B522, and the sugarcane segments will fall into the reaction chamber B522. When the reaction chamber B522 is loaded with a sufficient amount of sugarcane segments, the baffle A525 is rotated to the right to the limit position, that is, 45°. At this time, the baffle A525 and the baffle C528 surround the reaction chamber B522 into a closed cavity, and the reaction chamber A521 can continue to load the fallen sugarcane segments; at this time, the valve of the microwave crack B5221 is opened to clean the sugarcane segments in the reaction chamber B522. Microwave detoxification is performed regularly. After microwave detoxification is completed, the magnetron 51 is closed, and the baffle C528 is loosened clockwise downward to open the reaction chamber B522, and the sugarcane segments after microwave detoxification fall into the storage chamber 523. Then the baffle C528 returns to the fixed position counterclockwise upward; when enough sugarcane segments fall into the reaction chamber A521, the valve at the microwave crack A5211 is opened to perform microwave detoxification on the sugarcane segments in the reaction chamber A521, and then the baffle B527 is loosened to drop the detoxified sugarcane segments into the storage chamber. At the same time, the baffle A525 is rotated to the left to the limit position to collect the fallen sugarcane segments into the reaction chamber B522, and this process is repeated.
[0033] Example 2: Figure 2As shown, the difference from Example 1 is that the cutting station 2 includes a rotary cutter 21, a straw divider 22 and an ultraviolet lamp 23; a plurality of straw dividers 22 are provided, and a root cutting device 24 is provided between the straw dividers 22; at least one ultraviolet lamp 23 is provided, which is installed above the rotary cutter 21 and connected to the control system; there is an arc-shaped baffle behind the rotary cutter 21, and a feeding device entrance 25 is opened at the top right of the baffle; the root of the sugarcane is cut by the root cutting device 24 before the sugarcane is gathered by the straw divider 22 and sent to the rotary cutter 21, the rotary cutter 21 cuts the sugarcane into sugarcane segments of uniform length and sends them to the feeding device 3 at the rear through the feeding device entrance 24, and when the rotary cutter 21 is running, the ultraviolet lamp 23 disinfects and sterilizes the rotary cutter 21 and the sugarcane segments passing through from top to bottom.
[0034] Example 3: The difference from Example 2 is that an infrared sensor 529 is installed on the inner wall of the reaction chamber A521 and the reaction chamber B522 respectively; the infrared sensor 529, the rotating shaft A524, the rotating shaft B526 and the magnetron 51 are connected to the control system; when the sugarcane segments are piled up to a set height, the infrared sensor 529 will send a signal to the control system to control the rotating shaft A524.
[0035] Example 4: The difference from Example 3 is that a dust removal fan 45 is installed above the inside of the transverse transport section in the lifting device 4, and a dust removal outlet 46 is opened at the bottom accordingly. When the sugarcane segment is transported transversely to the rear in the lifting device, impurities can be blown away by the dust removal fan 45.
[0036] The working principle of this embodiment:
[0037] S1: When in use, the user controls the operation of the harvester through the control system in the cockpit 14, and the driving speed range is 0.1m / min. The sugarcane is cut into segments by the cutting table 2 from the field. At this time, the rotary cutter 21 is irradiated by the ultraviolet lamp 23 after cutting the sugarcane. The wavelength of the ultraviolet lamp is 280nm and the power is 100w until the disinfection level is reached;
[0038] S2: The sugarcane segments are transported to the lifting device 4 in sequence and conveyed upward for leaf stripping. At the highest point of the lifting device, impurities are blown off by the impurity removal fan 45, and at the end of the conveyor belt, they fall into the microwave treatment chamber 52 through the drop pipe 44;
[0039] S3: baffles B527 and C528 are usually in a closed state. When baffle A525 rotates to the left to the limit position, the drop pipe 44 is connected with the reaction chamber B522, and the sugarcane segments will fall into the reaction chamber B522. When the reaction chamber B522 is loaded with a sufficient amount of sugarcane segments, baffle A525 rotates to the right to the limit position. At this time, baffles A525 and C528 surround the reaction chamber B522 into a closed cavity, and the reaction chamber A521 can continue to load the dropped sugarcane segments.
[0040] S4: At this time, the valve of the microwave crack B5221 is opened to perform microwave detoxification on the sugarcane segments in the reaction chamber B522 at regular intervals;
[0041] S5: After microwave detoxification is completed, the magnetron 51 is closed, and the baffle C528 is loosened clockwise downward, that is, the reaction chamber B522 is opened, and the sugarcane segments after microwave detoxification fall into the storage chamber 523, and then the baffle C528 returns to the fixed position counterclockwise upward;
[0042] S6: When enough sugarcane segments fall into the reaction chamber A521, the valve at the microwave crack A5211 is opened to microwave detoxify the sugarcane segments in the reaction chamber A521, and then the baffle B527 is released to drop the detoxified sugarcane segments into the storage chamber 523. At the same time, the baffle A525 is rotated to the left to the limit position to collect the dropped sugarcane segments into the reaction chamber B522, and this process is repeated.
[0043] S7: The frequency of the microwave detoxification is 2450 MHz, the power is 5100 watts, and the microwave irradiation time is 5 s;
[0044] S8: The photovoltaic power generation panel 16 continuously performs photovoltaic reaction when the harvester is working, and can provide part of the power for the ultraviolet lamp 23 and the microwave device 5.
[0045] Example 5: The difference from Example 4 is that a photovoltaic panel 16 is fixedly connected to the top of the cockpit 14 through a photovoltaic bracket 15, and the photovoltaic panel 16 is connected to the controller 17, inverter 18 and battery 19 below through cables; the controller 17 is responsible for monitoring the operating status of the photovoltaic power generation system, the inverter 18 converts the direct current generated by the photovoltaic panel 16 into alternating current, and the battery 19 is used to store the electric energy generated by the photovoltaic panel 16 so as to supply the ultraviolet lamp 23 and the microwave device 5.
[0046] The working principle of this embodiment:
[0047] S1: When in use, the user controls the operation of the harvester through the control system in the cockpit 14, the driving speed range is 15m / min, the sugarcane is cut into segments by the cutting table 2 from the field, and the rotary cutter 21 is irradiated by the ultraviolet lamp 23 after cutting the sugarcane, and the wavelength of the ultraviolet lamp is 300nm and the power is 5000w, until the disinfection level is reached;
[0048] S2: The sugarcane segments are transported to the lifting device 4 in sequence and conveyed upward for leaf stripping. At the highest point of the lifting device, impurities are blown off by the impurity removal fan 45, and at the end of the conveyor belt, they fall into the microwave treatment chamber 52 through the drop pipe 44;
[0049] S3: baffles B527 and C528 are usually in a closed state. When baffle A525 rotates to the left to the limit position, the drop pipe 44 is connected with the reaction chamber B522, and the sugarcane segments will fall into the reaction chamber B522. When the reaction chamber B522 is loaded with a sufficient amount of sugarcane segments, baffle A525 rotates to the right to the limit position. At this time, baffles A525 and C528 surround the reaction chamber B522 into a closed cavity, and the reaction chamber A521 can continue to load the dropped sugarcane segments.
[0050] S4: At this time, the valve of the microwave crack B5221 is opened to perform microwave detoxification on the sugarcane segments in the reaction chamber B522 at regular intervals;
[0051] S5: After microwave detoxification is completed, the magnetron 51 is closed, and the baffle C528 is loosened clockwise downward, that is, the reaction chamber B522 is opened, and the sugarcane segments after microwave detoxification fall into the storage chamber 523, and then the baffle C528 returns to the fixed position counterclockwise upward;
[0052] S6: When enough sugarcane segments fall into the reaction chamber A521, the valve at the microwave crack A5211 is opened to microwave detoxify the sugarcane segments in the reaction chamber A521, and then the baffle B527 is released to drop the detoxified sugarcane segments into the storage chamber 523. At the same time, the baffle A525 is rotated to the left to the limit position to collect the dropped sugarcane segments into the reaction chamber B522, and this process is repeated.
[0053] S7: The frequency of the microwave detoxification is 2450 MHz, the power is 5100 watts, and the microwave irradiation time is 8 s;
[0054] S8: The photovoltaic power generation panel 16 continuously performs photovoltaic reaction when the harvester is working, and can provide part of the power for the ultraviolet lamp 23 and the microwave device 5.
[0055] Embodiment 6: The difference from Embodiment 5 is that a diesel generator set 6 is provided at the rear of the machine body, a power distribution room 7 is provided under the machine body, the diesel generator set 6 is connected to the power distribution room 7 via cables, and the power distribution room 7 is connected to the control system via cables.
[0056] The working principle of this embodiment:
[0057] S1: When in use, the user controls the operation of the harvester through the control system in the cockpit 14, the driving speed range is 30m / min, the sugarcane is cut into segments by the cutting table 2 from the field, and the rotary cutter 21 is irradiated by the ultraviolet lamp 23 after cutting the sugarcane, and the wavelength of the ultraviolet lamp is 315nm and the power is 10000w, until the disinfection level is reached;
[0058] S2: The sugarcane segments are transported to the lifting device 4 in sequence and conveyed upward for leaf stripping. At the highest point of the lifting device, impurities are blown off by the impurity removal fan 45, and at the end of the conveyor belt, they fall into the microwave treatment chamber 52 through the drop pipe 44;
[0059] S3: baffles B527 and C528 are usually in a closed state. When baffle A525 rotates to the left to the limit position, the drop pipe 44 is connected with the reaction chamber B522, and the sugarcane segments will fall into the reaction chamber B522. When the reaction chamber B522 is loaded with a sufficient amount of sugarcane segments, baffle A525 rotates to the right to the limit position. At this time, baffles A525 and C528 surround the reaction chamber B522 into a closed cavity, and the reaction chamber A521 can continue to load the dropped sugarcane segments.
[0060] S4: At this time, the valve of the microwave crack B5221 is opened to perform microwave detoxification on the sugarcane segments in the reaction chamber B522 at regular intervals;
[0061] S5: After microwave detoxification is completed, the magnetron 51 is closed, and the baffle C528 is loosened clockwise downward, that is, the reaction chamber B522 is opened, and the sugarcane segments after microwave detoxification fall into the storage chamber 523, and then the baffle C528 returns to the fixed position counterclockwise upward;
[0062] S6: When enough sugarcane segments fall into the reaction chamber A521, the valve at the microwave crack A5211 is opened to microwave detoxify the sugarcane segments in the reaction chamber A521, and then the baffle B527 is released to drop the detoxified sugarcane segments into the storage chamber 523. At the same time, the baffle A525 is rotated to the left to the limit position to collect the dropped sugarcane segments into the reaction chamber B522, and this process is repeated.
[0063] S7: The frequency of the microwave detoxification is 2450 MHz, the power is 5100 watts, and the microwave irradiation time is 10 s;
[0064] S8: The photovoltaic power generation panel 16 continuously performs photovoltaic reaction when the harvester is working, and can provide part of the power for the ultraviolet lamp 23 and the microwave device 5.
[0065] Experimental Example: Harvested sugarcane was treated according to the methods of Examples 4 to 6, and untreated sugarcane was used as a control example to detect the detection rates of Ustilago saccharina, Streptomyces and Xanthomonas albus in sugarcane. The specific results are shown in Table 1.
[0066] Table 1
[0067]
[0068] Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation of the present invention. For ordinary technicians in the relevant technical field, other different forms of changes or modifications can be made based on the above description; it is not necessary and impossible to list all the implementation methods here; and the obvious changes or modifications derived from them are still within the protection scope of the present invention.
Claims
1. A small sugarcane harvester for ultraviolet and microwave sterilization, comprising a main body (1), a cutting table (2) arranged in front of the main body (1), a feeding device (3) connected to the rear of the cutting table (2), a lifting device (4) and a microwave device (5) arranged behind the feeding device (3), characterized in that: A front wheel (11) and a rear wheel (12) are installed below the main body (1); a cockpit (14) with a control system is fixed above the front end of the main body (1) through a body bracket (13); a plurality of conveying rollers (31) are installed in the feeding device (3); the lifting device (4) is connected to the feeding device (3) and extends upward and backward, and turns horizontally backward at the highest point. A conveyor belt (41) with the same turning angle as the lifting device (4) is installed in the lifting device (4); a plurality of leaf stripping rollers (42) are respectively arranged on the upper and lower sides of the conveyor belt (41); and a pair of clamping rollers (43) are arranged at the front end of the conveyor belt (41); the microwave device (5) comprises a magnetron (51), a microwave processing chamber (52) and a waveguide (53) connecting the magnetron (51) and the microwave processing chamber (52); the rear end of the lifting device (4) is connected to a drop pipe (44) that passes through the top of the microwave processing chamber (52); The interior of the microwave processing chamber (52) is divided into a reaction chamber A (521), a reaction chamber B (522) and a storage chamber (523) by a rotatable baffle; a rotation shaft A (524) is rotatably connected to a baffle A (525) at the top of the interior of the microwave processing chamber (52); the baffle A (525) has a rotation limit angle of 45° to 135°; the baffle A (525) is located directly below the drop pipe (44); the baffle A (525) divides the upper cavity of the microwave processing chamber (52) into a reaction chamber A (521) on the left and a reaction chamber B (522) on the right; the rotation shaft B (526) is inside the microwave processing chamber (52) A baffle B (527) that can rotate downward counterclockwise and a baffle C (528) that can rotate downward clockwise are rotatably connected below the magnetron (51); the baffle B (527) is at an angle of 165° when fixed, and the baffle C (528) is at an angle of 15° when fixed; the baffles B (527) and C (528) form a storage chamber (523) below; the waveguide (53) extends from an outlet above the magnetron (51) to the rear of the microwave processing chamber (52), and branches into two pipes that are connected to the rear of the reaction chamber A (521) and the reaction chamber B (522), respectively, to form a microwave crack A (5211) and a microwave crack B (5221), respectively.
2. The small sugarcane harvester with ultraviolet and microwave sterilization according to claim 1, characterized in that: The cutting table (2) comprises a rotary cutter (21), a crop divider (22) and an ultraviolet lamp (23); a plurality of crop dividers (22) are provided, and a root cutting device (24) is provided between the crop dividers (22); at least one ultraviolet lamp (23) is provided, which is installed above the rotary cutter (21) and connected to the control system; behind the rotary cutter (21) is an arc-shaped baffle, and a feeding device inlet (25) is provided at the top right of the baffle.
3. The small sugarcane harvester with ultraviolet and microwave sterilization according to claim 1, characterized in that: An infrared sensor (529) is respectively installed above the inner wall of the reaction chamber A (521) and the reaction chamber B (522); the infrared sensor (529), the rotating shaft A (524), the rotating shaft B (526) and the magnetron (51) are connected to the control system.
4. The small sugarcane harvester with ultraviolet and microwave sterilization according to claim 1, characterized in that: A debris removal fan (45) is installed above the interior of the transverse transport section in the lifting device (4), and a debris removal discharge outlet (46) is correspondingly provided below.
5. The small sugarcane harvester with ultraviolet and microwave sterilization according to claim 1, characterized in that: A photovoltaic power generation panel (16) is fixedly connected to the top of the cockpit (14) via a photovoltaic bracket (15), and the photovoltaic power generation panel (16) is connected to a controller (17), an inverter (18) and a storage battery (19) below via cables.
6. The small sugarcane harvester with ultraviolet and microwave sterilization according to claim 1, characterized in that: A diesel generator set (6) is provided at the rear of the machine body, a power distribution room (7) is provided below the machine body, the diesel generator set (6) is connected to the power distribution room (7) via a cable, and the power distribution room (7) is connected to a control system via a cable.