Side hole cleaning device for preform
By designing a side hole cleaning device for a panda-type polarization-maintenance fiber prefabricated rod, the combination of the rod end positioning mechanism and the hole wall cleaning mechanism is used to solve the problem of low cleaning efficiency in the prior art, and the inner wall of the side hole of the prefabricated rod is realized efficient cleaning and high cleanliness of hole walls.
Patent Information
- Application Number
- CN202420780703.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The prior art is inefficient and unfavorable to operation when cleaning the side holes of the Panda-type polarization-maintenance fiber preform rod. Especially when the preform rod is long and the side hole position is special, it is difficult for the existing cleaning device to effectively clean the hole wall. .
A side hole cleaning device for prefabricated rods is designed, including a rod end positioning mechanism and a hole wall cleaning mechanism. The inner wall of the hole is scraped and cleaned by physical scraping. The hardness of the soft cleaning ring is moderate and will not damage the inner wall of the prefabricated rod. At the same time, the hole wall cleaning mechanism can be supercharged by the arrangement of the rod end positioning mechanism to achieve the Cover cleaning of inner holes and inner walls.
It significantly improves cleaning efficiency, facilitates operation, and ensures the cleanliness of the hole wall, suitable for inlay installation of stress master rods.
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Figure CN222519274U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of optical fiber production, in particular to a side hole cleaning device for a preformed rod. Background Art
[0002] For the production and processing of panda-type polarization-maintaining optical fiber preform, after opening side holes on both sides of the preform, the entire preform and the hole wall need to be cleaned, and then the stress mother rod is installed in the side hole. The size of the stress mother rod is determined by the aperture of the side hole of the preform. The inner hole of the preform requires high cleanliness for the inlay installation of the stress mother rod.
[0003] However, due to the long length of the preform rod and the special position of the side hole, it is not conducive to cleaning the inner hole of the preform rod compared to the outer wall of the preform rod. The inner hole of the preform rod is generally flushed by flowing liquid. However, due to the large depth of the inner hole, it is not conducive to cleaning the inner wall without pressure liquid, especially the area far away from the end of the preform rod. The existing cleaning device will have problems such as being unfavorable to operation and low efficiency. Summary of the invention
[0004] The utility model aims to provide a side hole cleaning device for a preform rod. By designing a novel rod end positioning mechanism and a hole wall cleaning mechanism as the cleaning device for the side hole of the preform rod, the inner wall of the hole can be scraped and cleaned by physical scraping. The hardness of the soft cleaning ring is much smaller than that of the preform rod, and the quality of the inner wall of the preform rod will not be damaged. At the same time, the hole wall cleaning mechanism can be pressurized through the arrangement of the rod end positioning mechanism, and the inner wall of the inner hole can be actively and completely covered and cleaned, which greatly improves the cleaning efficiency and is convenient for the operation of the staff.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a side hole cleaning device for preform rods, comprising a product body and a cleaning device body, wherein the cleaning device body comprises a rod end positioning mechanism and two hole wall cleaning mechanisms;
[0007] The rod end positioning mechanism comprises a positioning cover, guide sleeves are fixed on both sides of the top of the positioning cover, and a through opening connected to the guide sleeve is provided on the positioning cover;
[0008] The guide sleeve is connected to an oblique pipe opening on the circumferential side thereof, the oblique pipe openings of the two guide sleeves are arranged opposite to each other and a connecting pipe is provided between them, and the connecting pipe is connected to a water supply pipe opening;
[0009] The top end of the guide sleeve is threadedly connected to a cover body, a push rod is fixed in the cover body, and the bottom end of the push rod extends to below the oblique pipe opening;
[0010] The hole wall cleaning mechanism comprises a core rod, both ends of which are provided with flanges, the outer side of the flanges are annularly inlaid with a plurality of balls, a cleaning sleeve is provided on the peripheral side of the core rod and located between the two flanges, and a plurality of soft cleaning rings are linearly provided on the peripheral side of the cleaning sleeve;
[0011] The core rod comprises an upper sleeve rod and a lower sleeve rod, the flanges at both ends of the core rod are respectively arranged at the top end of the upper sleeve rod and the bottom end of the lower sleeve rod, the bottom end of the lower sleeve rod is provided with a cone head, and the upper sleeve rod and the lower sleeve rod are fixed by fastening bolts;
[0012] A metal bushing is fixed to the inner wall of the cleaning sleeve, and the metal bushing is sleeved on the outside of the upper sleeve rod and the lower sleeve rod, and a plurality of soft cleaning rings on the outside of the cleaning sleeve are integrated with the cleaning sleeve;
[0013] Side holes are provided on both sides of the product body, the positioning cover is covered on the end of the product body, and the two guide sleeves on the positioning cover are respectively concentric with the two side holes on the product body and have the same diameter;
[0014] The hole wall cleaning mechanism is arranged in the guide sleeve and the side hole body, the balls roll along the inner wall of the guide sleeve or the inner wall of the side hole body, and the outer diameter of the soft cleaning ring is larger than the inner diameter of the guide sleeve and the side hole body.
[0015] Furthermore, the positioning cover comprises a cover plate, a peripheral edge of the cover plate is provided at the edge, the through opening is provided on the cover plate, and the inner diameter of the peripheral edge is consistent with the outer diameter of the product body.
[0016] Furthermore, a guide groove is provided on the inner side of the bottom end of the surrounding edge, and the cross section of the guide groove is a triangular structure.
[0017] Furthermore, a seal is provided between the cover body and the top end of the guide sleeve, and a twist head is provided on the top of the cover body.
[0018] Furthermore, the outer diameter of the push rod is smaller than the inner diameter of the guide sleeve, and the sum of the lengths of the push rod and the hole wall cleaning mechanism is greater than the length of the guide sleeve.
[0019] The utility model has the following beneficial effects:
[0020] (1) The utility model designs a novel rod end positioning mechanism and a hole wall cleaning mechanism as a cleaning device for the side hole of the preform rod, which can scrape and clean the inner wall of the hole by physical scraping. The hardness of the soft cleaning ring is much smaller than that of the preform rod, and will not damage the quality of the inner wall of the preform rod. At the same time, the arrangement of the rod end positioning mechanism can pressurize the hole wall cleaning mechanism, and can actively and completely cover and clean the inner wall of the inner hole, which greatly improves the cleaning efficiency and is convenient for the staff to operate.
[0021] (2) The utility model designs a novel hole wall cleaning mechanism, which can ensure the stability and straightness of the core rod through the design of the outer flange and the ball. At the same time, through the design of the multi-stage soft cleaning ring, the hole wall can be efficiently cleaned in a single pass through the inner hole, with high efficiency and good effect.
[0022] (3) The utility model is designed with a detachable hole wall cleaning mechanism, which facilitates the disassembly of various components. When damaged components need to be replaced, they can be quickly replaced, reducing maintenance costs and indirectly increasing service life.
[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 It is a structural schematic diagram of a side hole cleaning device for a preform rod of the utility model;
[0026] Figure 2 It is a structural sectional view of the utility model;
[0027] Figure 3 It is a structural schematic diagram of the rod end positioning mechanism;
[0028] Figure 4 It is a structural schematic diagram of the hole wall cleaning mechanism;
[0029] Figure 5 It is a structural schematic diagram of the core rod;
[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0031] 1-product body, 2-rod end positioning mechanism, 3-hole wall cleaning mechanism, 101-side hole body, 201-positioning cover, 202-guide sleeve, 203-through port, 204-oblique pipe port, 205-connecting pipe, 206-water supply pipe port, 207-cover body, 208-retaining rod, 209-cover plate, 210-edge, 211-guide slope, 212-twist head, 301-core rod, 302-flange, 303-ball, 304-cleaning sleeve, 305-soft cleaning ring, 306-upper sleeve rod, 307-lower sleeve rod, 308-cone head, 309-fastening bolt. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] See also Figure 1-5 As shown, the utility model is a side hole cleaning device for preform rods, comprising a product body 1 and a cleaning device body, wherein the cleaning device body comprises a rod end positioning mechanism 2 and two hole wall cleaning mechanisms 3;
[0034] The rod end positioning mechanism 2 comprises a positioning cover 201, guide sleeves 202 are fixed on both sides of the top of the positioning cover 201, and a through hole 203 connected to the guide sleeve 202 is provided on the positioning cover 201;
[0035] The side surface of the guide sleeve 202 is connected with an oblique pipe opening 204. The oblique pipe openings 204 of the two guide sleeves 202 are arranged opposite to each other and a connecting pipe 205 is provided between them. The connecting pipe 205 is connected with a water supply pipe opening 206.
[0036] The top of the guide sleeve 202 is threadedly connected with a cover body 207, and a support rod 208 is fixed inside the cover body 207, and the bottom end of the support rod 208 extends to below the oblique pipe opening 204;
[0037] The hole wall cleaning mechanism 3 comprises a core rod 301, both ends of the core rod 301 are provided with flanges 302, the outer side of the flange 302 is annularly inlaid with a plurality of balls 303, a cleaning sleeve 304 is provided on the side of the core rod 301 and between the two flanges 302, and a plurality of soft cleaning rings 305 are linearly provided on the side of the cleaning sleeve 304;
[0038] The core rod 301 includes an upper sleeve rod 306 and a lower sleeve rod 307. The flanges 302 at both ends of the core rod 301 are respectively arranged at the top end of the upper sleeve rod 306 and the bottom end of the lower sleeve rod 307. The bottom end of the lower sleeve rod 307 is provided with a cone head 308. The upper sleeve rod 306 and the lower sleeve rod 307 are fixed by fastening bolts 309.
[0039] A metal bushing is fixed to the inner wall of the cleaning sleeve 304, and the metal bushing is sleeved on the outer side of the upper sleeve rod 306 and the lower sleeve rod 307. The plurality of soft cleaning rings 305 on the outer side of the cleaning sleeve 304 are all integrated with the cleaning sleeve 304;
[0040] Side holes 101 are provided on both sides of the product body 1, and a positioning cover 201 covers the end of the product body 1. Two guide sleeves 202 on the positioning cover 201 are respectively concentric with the two side holes 101 on the product body 1 and have the same diameter;
[0041] The hole wall cleaning mechanism 3 is arranged in the guide sleeve 202 and the side hole body 101 , and the ball 303 rolls along the inner wall of the guide sleeve 202 or the inner wall of the side hole body 101 . The outer diameter of the soft cleaning ring 305 is larger than the inner diameter of the guide sleeve 202 and the side hole body 101 .
[0042] Among them Figure 2 As shown, the positioning cover 201 includes a cover plate 209 , a peripheral edge 210 is provided at the edge of the cover plate 209 , the through opening 203 is provided on the cover plate 209 , and the inner diameter of the peripheral edge 210 is consistent with the outer diameter of the product body 1 .
[0043] Among them Figure 2-3 As shown, a guide groove 211 is provided on the inner side of the bottom end of the surrounding edge 210, and the cross section of the guide groove 211 is a triangular structure.
[0044] A seal is provided between the cover body 207 and the top of the guide sleeve 202 , and a twist head 212 is provided on the top of the cover body 207 .
[0045] Among them, the outer diameter of the push rod 208 is smaller than the inner diameter of the guide sleeve 202, and the sum of the lengths of the push rod 208 and the hole wall cleaning mechanism 3 is greater than the length of the guide sleeve 202.
[0046] The positioning cover 201 and the two guide sleeves 202 are both made of transparent materials.
[0047] Among them Figure 2 and Figure 4-5 As shown, an embedding opening is provided at the end of the cone head 308 , and the screw head end clearance of the fastening bolt 309 is set in the embedding opening, and the nut of the fastening bolt 309 is against the top end surface of the upper sleeve rod 306 .
[0048] The method of using the utility model comprises the following steps:
[0049] SS01 Cover the positioning cover 201 at the end of the product body 1, adjust the position of the positioning cover 201 in advance, and ensure that the guide sleeve 202 on the positioning cover 201 is nearly concentric with the upper hole 101 of the product body 1;
[0050] SS02 A hole wall cleaning mechanism 3 is arranged inside the two guide sleeves 202. The hole wall cleaning mechanism 3 is inserted from the top of the guide sleeve 202. The hole wall cleaning mechanism 3 will not slide down with gravity due to the soft cleaning ring 305, and will be blocked at the top of the guide sleeve 202;
[0051] SS03 The cover 207 is fixed on the top of the two guide sleeves 202. As the cover 207 is installed, the push rod 208 presses the hole wall cleaning mechanism 3 to slide downward. After the cover 207 is installed, the bottom end of the hole wall cleaning mechanism 3 is pushed into the side hole 101 of the product body 1. During the installation, the angle of the positioning cover 201 is fine-tuned to ensure that the hole wall cleaning mechanism 3 can be introduced into the side hole 101. Similarly, the hole wall cleaning mechanism 3 will not slide down with gravity;
[0052] SS04 inputs cleaning water to the water supply pipe port 206, and the water in the connecting pipe 205 is transferred from the inclined pipe port 204 to the guide sleeve 202 and located above the hole wall cleaning mechanism 3. The hole wall cleaning mechanism 3 is in a pressure state, which prompts the hole wall cleaning mechanism 3 to slide downward along the side hole body 101, thereby cleaning the hole wall. Finally, the hole wall cleaning mechanism 3 falls from the bottom end of the product body 1. This is a one-time cleaning operation;
[0053] SS05 Repeat the steps of SS02-SS04 to repeatedly clean the hole wall.
[0054] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0055] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A side hole cleaning device for a preform rod, comprising a product body (1) and a cleaning device body, characterized in that: The cleaning device body comprises a rod end positioning mechanism (2) and two hole wall cleaning mechanisms (3); The rod end positioning mechanism (2) comprises a positioning cover (201), guide sleeves (202) are fixed on both sides of the top of the positioning cover (201), and a through hole (203) connected to the guide sleeve (202) is provided on the positioning cover (201); The guide sleeve (202) is connected to an oblique pipe opening (204) on its circumferential side, the oblique pipe openings (204) of the two guide sleeves (202) are arranged opposite to each other and a connecting pipe (205) is provided between them, and the connecting pipe (205) is connected to a water supply pipe opening (206); The top end of the guide sleeve (202) is threadedly connected to a cover body (207), a support rod (208) is fixed inside the cover body (207), and the bottom end of the support rod (208) extends below the oblique pipe opening (204); The hole wall cleaning mechanism (3) comprises a core rod (301), both ends of the core rod (301) are provided with flanges (302), the outer sides of the flanges (302) are annularly inlaid with a plurality of balls (303), a cleaning sleeve (304) is provided on the peripheral side of the core rod (301) and between the two flanges (302), and a plurality of soft cleaning rings (305) are linearly provided on the peripheral side of the cleaning sleeve (304); The core rod (301) comprises an upper sleeve rod (306) and a lower sleeve rod (307); flange portions (302) at both ends of the core rod (301) are respectively arranged at the top end of the upper sleeve rod (306) and the bottom end of the lower sleeve rod (307); a cone head (308) is provided at the bottom end of the lower sleeve rod (307); the upper sleeve rod (306) and the lower sleeve rod (307) are fixed by a fastening bolt (309); A metal bushing is fixed to the inner wall of the cleaning sleeve (304), and the metal bushing is sleeved on the outside of the upper sleeve rod (306) and the lower sleeve rod (307). The plurality of soft cleaning rings (305) on the outside of the cleaning sleeve (304) are all integrated with the cleaning sleeve (304); Side holes (101) are provided on both sides of the product body (1); the positioning cover (201) covers the end of the product body (1); and the two guide sleeves (202) on the positioning cover (201) are respectively concentric with the two side holes (101) on the product body (1) and have the same diameter; The hole wall cleaning mechanism (3) is arranged in the guide sleeve (202) and the side hole body (101); the ball (303) rolls along the inner wall of the guide sleeve (202) or the inner wall of the side hole body (101); and the outer diameter of the soft cleaning ring (305) is greater than the inner diameter of the guide sleeve (202) and the side hole body (101).
2. A side hole cleaning device for a preform rod according to claim 1, characterized in that: The positioning cover (201) comprises a cover plate (209), a peripheral edge (210) is provided at the edge of the cover plate (209), the through opening (203) is provided on the cover plate (209), and the inner diameter of the peripheral edge (210) is consistent with the outer diameter of the product body (1).
3. A side hole cleaning device for a preform rod according to claim 2, characterized in that: A guide groove (211) is provided on the inner side of the bottom end of the surrounding edge (210), and the cross section of the guide groove (211) is a triangular structure.
4. The side hole cleaning device for preform rod according to claim 1, characterized in that: A seal is provided between the cover body (207) and the top end of the guide sleeve (202), and a twist head (212) is provided on the top of the cover body (207).
5. The side hole cleaning device for preform rod according to claim 1, characterized in that: The outer diameter of the push rod (208) is smaller than the inner diameter of the guide sleeve (202), and the sum of the lengths of the push rod (208) and the hole wall cleaning mechanism (3) is greater than the length of the guide sleeve (202).
Citation Information
Cited By
Hole cleaning device for double-side-hole prefabricated rod and use method of hole cleaning device
CN118455151A
A hole cleaning device for a double-sided hole preform and methods of using the same
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