Lifting type multifunctional water cooling device

Abstract

The utility model relates to the technical field of casting water cooling, in particular to a lifting type multifunctional water cooling device which comprises a cleaning station and a water soaking station, the cleaning station and the water soaking station are opposite in position, the top of the cleaning station and the top of the water soaking station are both fixedly connected with a top cover device, and a water temperature detection device and a water level detection device are fixedly connected into the water soaking station. According to the die-casting product soaking cooling device, the influence of water vapor escape and water drop splashing on the environment and equipment during soaking cooling and blowing cleaning of die-casting products can be reduced, the influence of residual water spots on the products during soaking cooling of the die-casting products is reduced, the influence on the use environment and equipment is reduced, the production efficiency of different types of die-casting products of customers is greatly improved, and the production cost is reduced. Therefore, safe, efficient, environment-friendly, energy-saving and convenient production is achieved, universal design is adopted, the die-casting product cooling device can correspond to various die-casting products of different sizes and types, and variety switching can be achieved without replacing any part in the cooling process of the different die-casting products.

Description

Technical Field

[0001] The utility model relates to the technical field of water cooling of die castings, in particular to a lifting multifunctional water cooling device. Background Art

[0002] Die casting machine is a machine used for pressure casting. It includes hot press chamber and cold press chamber. Later, it is divided into two types: vertical and horizontal. Under the action of pressure, the die casting machine hydraulically injects the molten metal into the mold for cooling and forming. After the mold is opened, a solid metal casting can be obtained. The die casting machine is mainly composed of various parts such as the clamping mechanism, the injection mechanism, the hydraulic system and the power control system. In addition, the die casting machine also has parts and machine bases, other devices, auxiliary devices and other parts to drive the die casting mold to close and open. When the mold is closed, it has enough power to lock the mold to ensure that the mold parting surface will not expand during the injection filling process. The force to lock the mold is called the clamping force (also known as the clamping force), which is measured in kilonewtons (kN). It is the primary parameter to characterize the size of the die casting machine. The clamping mechanism drives the die casting mold to close and open. When the mold is closed, it has enough power to lock the mold to ensure that the mold parting surface will not expand during the injection filling process. The force that locks the mold is called the clamping force (also called the clamping force), which is measured in kilonewtons (kN). It is the primary parameter that characterizes the size of the die-casting machine. The injection mechanism pushes the molten metal in the pressure chamber at a specified speed, and has enough energy to make it flow through the runner and ingate in the mold, and then fill the mold cavity, and then maintain a certain pressure to transfer it to the solidifying molten metal until the die-casting is formed. After the injection action is completed, the injection punch returns to reset. The usual working mode of the hot chamber die-casting machine is shown in the figure. The furnace of the hot chamber die-casting machine is placed in the machine. Before the machine works, the molten metal is poured into the furnace first, and the pouring pot with the pressure chamber and gooseneck channel and the injection punch are immersed in the molten metal. The opening and closing actions of the mold are horizontal movements. After the mold is opened, the die-casting remains in the moving mold.

[0003] After large die-cast products are taken out of the die-casting machine, the product temperature is close to 300°C. The products must be cooled to a certain temperature to facilitate subsequent processing. Most existing production lines cool the products by integral immersion.

[0004] When using integral immersion cooling, water stains will remain on the surface of the product, and after natural drying, there will be marks, affecting the appearance. Therefore, the products after immersion need to be cleaned with strong winds. In actual production, due to the large size of the products, they cannot be cleaned in a closed space. The water stains on the products will splash onto the ground and equipment, affecting the surrounding environment of production, and easily causing the equipment to rust and shorten the equipment life.

[0005] The utility model optimizes the above-mentioned water-cooled air blowing device, performs air blowing and cleaning on the products in a closed environment, and considering that water vapor cannot dissipate in a closed environment, a device for extracting water mist is configured to extract water mist from the closed space, thereby achieving the expected goal of clean and efficient cooling of the products. Utility Model Content

[0006] The purpose of the utility model is to provide a lifting multifunctional water cooling device to solve the problems raised in the above-mentioned background technology that in actual production, due to the large size of the products, they cannot be cleaned in a closed space, water stains on the products will splash onto the ground and equipment, etc., affecting the surrounding environment of production, and easily causing the equipment to rust and shorten the life of the equipment.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A lifting multifunctional water-cooling device comprises a cleaning station and a immersion station, wherein the cleaning station and the immersion station are positioned opposite to each other, and the tops of the cleaning station and the immersion station are fixedly connected with a top cover device, and the immersion station is respectively fixedly connected with a water temperature detection device and a water level detection device, and the side of the immersion station is fixedly connected with a main electric box, and the bottom of the main electric box is fixedly connected with a water mist extraction device, and the immersion station is fixedly connected with a solenoid valve, and the immersion station is fixedly connected with a cylinder clamping mechanism, and the immersion station is fixedly connected with a first lifting cylinder, and the first lifting cylinder is arranged at the bottom of the cylinder clamping mechanism.

[0009] As a preferred solution of the utility model, a clamping component is fixedly connected to the top of the cleaning station, a blowing device is fixedly connected inside the cleaning station, and a second lifting cylinder is fixedly connected inside the cleaning station.

[0010] As a preferred solution of the utility model, the second lifting cylinder is arranged at the bottom of the clamping component, and the second lifting cylinder is fixedly connected to the clamping component.

[0011] As a preferred solution of the utility model, filter screens are abutted inside the cleaning station and the immersion station, and drainage ball valves are provided at the bottom of the cleaning station and the immersion station.

[0012] As a preferred solution of the utility model, the cleaning station and the immersion station are both provided with overflow ports of the filtering device, and the shape of the overflow ports is U-shaped.

[0013] As a preferred solution of the present invention, the main electrical box is rectangular in shape, the material of the main electrical box is stainless steel, and the water mist extraction device is arranged inside the main electrical box.

[0014] As a preferred solution of the utility model, the cylinder clamping mechanism and the clamping component are positioned relative to each other, and the clamping mechanism and the clamping component are of the same model.

[0015] As a preferred solution of the utility model, the solenoid valve is arranged at one end of the water mist extraction device, and the shape of the solenoid valve is circular.

[0016] As a preferred solution of the utility model, the filter screen is in a rectangular shape and is arranged on the top of the water mist extraction device.

[0017] As a preferred solution of the utility model, the blowing device is arranged on the side of the second lifting cylinder, and the water temperature detection device and the water level detection device are both arranged on the side of the first lifting cylinder.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. In the utility model, the cylinder clamping mechanism, the top cover device, the overflow port, the blowing device, the first lifting cylinder, the drainage ball valve, the water temperature detection device and the water level detection device are used in coordination, which can reduce the impact of water vapor escape and water droplet splashing during water immersion cooling and air blowing cleaning of die-cast products on the environment and equipment, reduce the impact of residual water stains on the products when the die-cast products are cooled by immersion, reduce the impact on the use environment and equipment, and greatly improve the production efficiency of different types of die-cast products of customers, so as to achieve safe, efficient, environmentally friendly, energy-saving and convenient production. The universal design can correspond to various sizes and types of die-cast products, and the variety switching can be realized without replacing any parts in the cooling of different die-cast products.

[0020] 2. In the utility model, through the coordinated use of the water mist extraction device, the clamping component, the second lifting cylinder, the main electrical box, the filter, the solenoid valve, the cleaning station and the immersion station, it can be compatible with die-cast products of different types and sizes, thereby reducing the labor workload when changing varieties, improving the efficiency of automated production, and further improving the competitiveness of the enterprise. The products are blown and cleaned in a closed environment, and considering that water vapor cannot dissipate in a closed environment, a water mist extraction device is configured to extract water mist from the closed space, so as to achieve the expected goal of clean and efficient cooling of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the water mist pumping device of the main electrical box of the utility model;

[0023] Figure 3 It is a schematic diagram of the structure of the cleaning station and the immersion station of the utility model;

[0024] Figure 4 This is a schematic diagram of the air pressure circuit control of the utility model;

[0025] Figure 5 This is a schematic diagram of the circuit control of the water mist extraction device of the utility model.

[0026] In the figure: 1. Cylinder clamping mechanism; 2. Top cover device; 3. Overflow port; 4. Blowing device; 5. First lifting cylinder; 6. Drain ball valve; 7. Water temperature detection device; 8. Water level detection device; 9. Water mist extraction device; 10. Clamping component; 11. Second lifting cylinder; 12. Main electrical box; 13. Filter; 14. Solenoid valve; 15. Cleaning station; 16. Immersion station. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0028] For examples, see Figure 1-5 , the utility model provides a technical solution:

[0029] The lifting multifunctional water cooling device comprises a cleaning station 15 and a immersion station 16. The cleaning station 15 and the immersion station 16 are located opposite to each other. The tops of the cleaning station 15 and the immersion station 16 are fixedly connected with a top cover device 2. The immersion station 16 is respectively fixedly connected with a water temperature detection device 7 and a water level detection device 8. The side of the immersion station 16 is fixedly connected with a main electric box 12. The bottom of the main electric box 12 is fixedly connected with a water mist extraction device 9. The immersion station 16 is fixedly connected with a solenoid valve 14. The immersion station 16 is fixedly connected with a cylinder clamping mechanism 1. The immersion station 16 is fixedly connected with a first lifting cylinder 5. The first lifting cylinder 5 is arranged at the bottom of the cylinder clamping mechanism 1. The robot clamps the product and puts it into the cylinder clamping mechanism of the immersion station 16. Structure 1, after the cylinder clamping mechanism 1 clamps the product, the robot releases the clamping claw to perform subsequent actions, the first lifting cylinder 5 and the cylinder clamping mechanism 1 descend, so that the product is immersed in water for cooling, after cooling for a certain period of time, the first lifting cylinder 5 drives the cylinder clamping mechanism 1 to rise, and returns to the robot's position at the immersion station 16, the robot clamps the product and places it on the clamping component 10 above the blowing and cleaning station 15, the second lifting cylinder 11 drives the clamping component 10 to descend, so that the product enters the blowing station and uses the blowing device 4 for blowing and cleaning, and at the same time uses the water mist extraction device 9 placed on the side of the device to extract the water mist generated during blowing, after blowing for a certain period of time, the second lifting cylinder 11 drives the clamping component 10 to rise, and returns to the robot's position at the blowing station 15.

[0030] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, a clamping component 10 is fixedly connected to the top of the cleaning station 15, a blowing device 4 is fixedly connected inside the cleaning station 15, a second lifting cylinder 11 is fixedly connected inside the cleaning station 15, the second lifting cylinder 11 is arranged at the bottom of the clamping component 10, and the second lifting cylinder 11 is fixedly connected to the clamping component 10, a filter screen 13 is abutted in the cleaning station 15 and the immersion station 16, and a drainage ball valve 6 is arranged at the bottom of the cleaning station 15 and the immersion station 16.

[0031] Among them, it can reduce the impact of water vapor escape and water droplet splashing on the environment and equipment during water immersion cooling and air blowing cleaning of die-cast products, reduce the impact of residual water stains on products when die-cast products are cooled by immersion, reduce the impact on the use environment and equipment, and greatly improve the production efficiency of different types of die-cast products of customers, thereby achieving safe, efficient, environmentally friendly, energy-saving and convenient production. The universal design can correspond to various sizes and types of die-cast products, and the variety can be switched without replacing any parts in the cooling of different die-cast products.

[0032] In this embodiment, Figure 4 and Figure 5 As shown, the cleaning station 15 and the immersion station 16 are both provided with an overflow port 3 of a filtering device, the shape of the overflow port 3 is U-shaped, the shape of the main electrical box 12 is rectangular, the material of the main electrical box 12 is stainless steel, the water mist device 9 is arranged inside the main electrical box 12, the cylinder clamping mechanism 1 and the clamping component 10 are positioned relative to each other, the clamping mechanism 1 and the clamping component 10 are of the same model, the solenoid valve 14 is arranged at one end of the water mist device 9, the shape of the solenoid valve 14 is circular, the shape of the filter screen 13 is rectangular, the filter screen 13 is arranged on the top of the water mist device 9, the blowing device 4 is arranged on the side of the second lifting cylinder 11, and the water temperature detection device 7 and the water level detection device 8 are both arranged on the side of the first lifting cylinder 5.

[0033] Among them, it can be compatible with die-cast products of different types and sizes, thereby reducing the workload of personnel when changing varieties, improving the efficiency of automated production, and thus improving the competitiveness of the enterprise. The products are blown and cleaned in a closed environment, and considering that water vapor cannot dissipate in a closed environment, a device that can extract water mist is configured to extract water mist from the closed space, so as to achieve the expected goal of clean and efficient cooling of products.

[0034] The working process of the utility model: when the lifting multifunctional water cooling device designed by the present invention is in operation, the robot clamps the product and puts it into the cylinder clamping mechanism 1 of the immersion station 16. After the cylinder clamping mechanism 1 clamps the product, the robot releases the clamping claw to perform subsequent actions, and the cylinder clamping mechanism 1 of the first lifting cylinder 5 descends to immerse the product in water for cooling. After cooling for a certain period of time, the first lifting cylinder 5 drives the cylinder clamping mechanism 1 to rise and return to the position of the robot at the immersion station 16. The robot clamps the product and places it on the clamping component 10 above the blowing and cleaning station 15. The second lifting cylinder 11 drives the clamping component 10 to descend, so that the product enters the blowing station and uses the blowing device 4 for blowing and cleaning. At the same time, the device is placed on the side The water mist extraction device 9 extracts the water mist generated during blowing. After blowing for a certain period of time, the second lifting cylinder 11 drives the clamping component 10 to rise and return to the position of the robot at the blowing station 15. The whole action of the device is completed. In the above action, a set of top cover devices 2 are designed above the cleaning station 15 and the immersion station 16. When the product is immersed in water for cooling and blown for cleaning, the top cover device 2 can provide a closed environment for the product to prevent the escape of water vapor during immersion and water stains during blowing. The immersion station 16 is equipped with a water temperature detection device 7 and a water level detection device 8. When the water level drops and the water temperature is too high, the main electrical box 12 is fed back with a signal, and the water tank water inlet solenoid valve 14 is opened for automatic water replenishment. When the water level rises to the set height, the solenoid valve 14 is closed. The equipment is also designed with an overflow port 3 of the filtering device, and the overflow port is installed with a filter screen to prevent impurities in the water from entering the pipeline through the overflow port when the device is operating. Considering that the die-cast products have slag bags, flashes, and burrs that are easy to fall off during pre-cooling, the immersion station 16 and the cleaning station 15 of the device are designed with a removable filter screen 13. When maintaining and cleaning the device, first open the drainage ball valve 6 below it to drain the accumulated water in the box through the pipeline, and then take out the filter screen 13 for maintenance and cleaning.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lifting multifunctional water cooling device, comprising a cleaning station (15) and a water immersion station (16), characterized in that: The cleaning station (15) and the immersion station (16) are positioned opposite to each other. The tops of the cleaning station (15) and the immersion station (16) are fixedly connected to a top cover device (2). The immersion station (16) is respectively fixedly connected to a water temperature detection device (7) and a water level detection device (8). The side of the immersion station (16) is fixedly connected to a main electrical box (12). The bottom of the main electrical box (12) is fixedly connected to a water mist extraction device (9). The immersion station (16) is fixedly connected to an electromagnetic valve (14). The immersion station (16) is fixedly connected to a cylinder clamping mechanism (1). The immersion station (16) is fixedly connected to a first lifting cylinder (5). The first lifting cylinder (5) is arranged at the bottom of the cylinder clamping mechanism (1).

2. The lifting multifunctional water cooling device according to claim 1 is characterized in that: A clamping component (10) is fixedly connected to the top of the cleaning station (15), a blowing device (4) is fixedly connected inside the cleaning station (15), and a second lifting cylinder (11) is fixedly connected inside the cleaning station (15).

3. The lifting multifunctional water cooling device according to claim 2 is characterized in that: The second lifting cylinder (11) is arranged at the bottom of the clamping component (10), and the second lifting cylinder (11) is fixedly connected to the clamping component (10).

4. The lifting multifunctional water cooling device according to claim 1 is characterized in that: The cleaning station (15) and the immersion station (16) are both abutted against a filter screen (13), and the bottoms of the cleaning station (15) and the immersion station (16) are both provided with a drainage ball valve (6).

5. The lifting multifunctional water cooling device according to claim 1 is characterized in that: The cleaning station (15) and the immersion station (16) are both provided with an overflow port (3) of a filtering device, and the overflow port (3) is in a U-shape.

6. The lifting multifunctional water cooling device according to claim 1 is characterized in that: The main electrical box (12) is rectangular in shape, the material of the main electrical box (12) is stainless steel, and the water mist extraction device (9) is arranged inside the main electrical box (12).

7. The lifting multifunctional water cooling device according to claim 1 is characterized in that: The cylinder clamping mechanism (1) and the clamping component (10) are positioned relative to each other, and the clamping mechanism (1) and the clamping component (10) are of the same model.

8. The lifting multifunctional water cooling device according to claim 1 is characterized in that: The solenoid valve (14) is arranged at one end of the water mist extraction device (9), and the shape of the solenoid valve (14) is circular.

9. The lifting multifunctional water cooling device according to claim 4, characterized in that: The filter screen (13) is rectangular in shape and is arranged on the top of the water mist extraction device (9).

10. The lifting multifunctional water cooling device according to claim 2, characterized in that: The air blowing device (4) is arranged on the side of the second lifting cylinder (11), and the water temperature detection device (7) and the water level detection device (8) are both arranged on the side of the first lifting cylinder (5).

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