High-precision coin mold surface flaw detection equipment
By designing a high-precision detection device for detecting surface defects of coin molds including electric sliding tables, mold pallets, light source components, manual rotary sliding tables and light source cameras, the problems of low manual detection efficiency and poor accuracy in the prior art are solved, and the problem of low accuracy and poor accuracy in the prior art is realized. More efficient and more accurate surface quality inspection of coin molds.
Patent Information
- Application Number
- CN202420086908.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-01-12
AI Technical Summary
In the prior art, the surface quality inspection of coin molds mainly relies on labor, and there are problems such as high labor intensity, low detection efficiency and poor accuracy, which is difficult to meet the quality inspection requirements of the modern minting industry.
A high-precision detection equipment for coin mold surface defects is designed, including electric sliding tables, mold pallets, light source components, manual rotary sliding tables and light source cameras. Through the cooperation of electric sliding tables and manual rotary sliding tables, the surface of coin molds is realized. precise positioning and multi-angle detection.
It improves the detection accuracy, simplifies operation steps, shortens manual time, reduces manual labor intensity, improves inspection work efficiency, and can more accurately meet the requirements of the modern minting industry for mold quality inspection.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coin mould detection, in particular to a device for detecting surface defects of coin moulds with high precision. Background Art
[0002] Existing coin molds are hand-carved, and the surface processing is complicated and involves many procedures. Therefore, after the mold is made, its surface needs to be tested to confirm whether it can meet the use requirements.
[0003] In the prior art, the detection of coin mold surface quality is mainly based on manual inspection, which is prone to the following problems: manual inspection has the problems of high labor intensity and low detection efficiency, especially the pattern features on the mold surface, which are difficult to measure and evaluate. The detection process is easily affected by human factors, resulting in poor consistency in evaluation standards and difficulty in meeting the requirements of the modern coinage industry for mold quality inspection. Utility Model Content
[0004] The utility model aims to provide a high-precision device for detecting surface defects of coin moulds, which can solve the problems of high labor intensity, low detection efficiency and poor detection accuracy in the existing manual detection method.
[0005] The utility model provides a device for detecting surface defects of coin molds with high precision, comprising an electric slide, a mold support plate, a light source component, a manual rotating slide and a light source camera, wherein the mold support plate is installed on the electric slide, the light source component is installed above the mold support plate, the light source camera is installed above the light source component, and the manual rotating slide is installed on the side of the light source camera.
[0006] According to the high-precision surface defect detection device for coin molds provided by the utility model, the electric slide includes an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism and a moving platform, the mobile platform is installed on the X-axis moving mechanism, the X-axis moving mechanism is installed on the Y-axis moving mechanism, and the Y-axis moving mechanism is installed on the Z-axis moving mechanism.
[0007] According to the high-precision surface defect detection equipment for coin molds provided by the utility model, the mold support plate includes a support plate disc, a circular blind hole is provided on the upper surface at the center position of the support plate disc, and a circular boss is provided on the inner bottom surface of the circular blind hole; the support plate disc and the movable platform are connected and fixed by a plurality of connecting parts; the height of the circular boss is 1 mm, and the diameter of the circular blind hole is 30 mm.
[0008] According to the high-precision surface defect detection device for coin molds provided by the utility model, the light source assembly includes a coaxial light source, a first annular light source and a second annular light source arranged in sequence from top to bottom, the coaxial light source, the first annular light source and the second annular light source are coaxially arranged, and the second annular light source is located above the mold support plate; the coaxial light source, the first annular light source and the second annular light source are respectively installed on the Z-axis manual lifting assembly.
[0009] According to the high-precision surface defect detection device for coin molds provided by the utility model, the light source camera includes a camera and a telecentric lens installed at the bottom of the camera, and the telecentric lens is located above the light source assembly; a first fixing plate is fixedly installed in the middle of the telecentric lens, and a second fixing plate is fixedly installed at the bottom of the telecentric lens, and a mounting plate is connected between the first fixing plate and the second fixing plate, and the mounting plate is located on the right side of the telecentric lens; it also includes an L-shaped connecting plate, and the L-shaped connecting plate includes a first connecting plate and a second connecting plate that are vertically connected, the first connecting plate is located on the right side of the telecentric lens, and the second connecting plate is located on the rear side of the telecentric lens; the manual rotating slide includes a first manual rotating slide and a second manual rotating slide, the first manual rotating slide is installed between the mounting plate and the first connecting plate, and the second manual rotating slide is installed on the outer side of the second connecting plate.
[0010] According to the high-precision surface defect detection device for coin molds provided by the utility model, it also includes an X-axis manual adjustment component and a Y-axis manual adjustment component, the Y-axis manual adjustment component is installed on the X-axis manual adjustment component, and the second manual rotating slide is installed on the Y-axis manual adjustment component.
[0011] According to the high-precision surface defect detection device for coin molds provided by the utility model, the first manual rotary slide comprises a first worm and a first turbine threadedly connected to the first worm, the back of the first turbine is installed in the first rotary slide housing, and the front of the first turbine is fixedly provided with a first turntable; the first turntable is connected and fixed to the outer side surface of the mounting plate, and the first rotary slide housing is connected and fixed to the inner side surface of the first connecting plate;
[0012] The second manual rotating slide includes a second worm and a second turbine threadedly connected to the second worm, the back of the second turbine is installed in the second rotating slide housing, and the front of the second turbine is fixed with a second turntable; the second turntable is connected and fixed to the outer side surface of the second connecting plate, and the second rotating slide housing is connected and fixed to the Y-axis manual adjustment assembly.
[0013] According to the high-precision surface defect detection device for coin molds provided by the utility model, it also includes a device housing, a horizontal partition is provided in the device housing, the horizontal partition divides the interior of the device housing into an upper installation chamber and a lower installation chamber, the electric slide is installed in the lower installation chamber, the mold support plate, the light source assembly, the manual rotating slide and the light source camera are respectively installed in the upper installation chamber; an opening for the mobile platform to move and adjust is provided on the horizontal partition, the upper end surface of the mobile platform is connected and fixed to the support plate disc through the opening; the Z-axis manual lifting assembly is installed on the horizontal partition; a mounting back plate is provided on the back of the upper installation chamber, and the X-axis manual adjustment assembly is installed on the mounting back plate.
[0014] According to the high-precision surface defect detection device for coin molds provided by the utility model, it also includes a PLC controller installed inside the device housing and a display screen installed outside the device housing, and the PLC controller is electrically connected to the X-axis moving mechanism, the Y-axis moving mechanism, the Z-axis moving mechanism, the light source assembly, the light source camera and the display screen respectively.
[0015] According to the high-precision device for detecting surface defects of coin moulds provided by the utility model, a plurality of moving wheels are installed at the bottom of the device housing.
[0016] The high-precision surface defect detection device for coin molds provided by the utility model installs the mold support plate on an electric slide, installs the light source assembly above the mold support plate, installs the light source camera above the light source assembly, and installs the manual rotating slide on the side of the light source camera; wherein the mold support plate is used to place the coin mold, the position of the mold support plate can be adjusted by the electric slide, the angle of the light source camera can be adjusted by the manual rotating slide, the coin mold can be photographed and detected by the light source camera, and the light source assembly can ensure the concentration of the light source when taking pictures. Therefore, the high-precision surface defect detection device for coin molds provided by the utility model can use the electric slide to carry the coin mold for positioning first and then detection, and the light source camera and the light source assembly cooperate to perform multiple detections, which greatly ensures the reliability of detection, improves detection accuracy, simplifies operation steps, shortens labor time, reduces labor intensity, and improves detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a schematic diagram of the structure of the device for detecting surface defects of coin molds with high precision according to the utility model;
[0019] Figure 2 This is a top view of the structure of the electric slide in the device for high-precision detection of surface defects of coin molds of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the mold support plate in the device for detecting surface defects of coin molds with high precision according to the utility model;
[0021] Figure 4 for Figure 3 AA section view;
[0022] Figure 5 This is a schematic diagram of the structure of the light source assembly in the device for detecting surface defects of coin molds with high precision according to the utility model;
[0023] Figure 6 This is a schematic diagram of the structure of the light source camera in the device for detecting surface defects of coin molds with high precision according to the utility model;
[0024] Figure 7 This is a schematic diagram of the installation of a light source camera on a mounting back plate in a device for detecting surface defects of a coin mold with high precision according to the utility model;
[0025] Figure 8 It is a schematic diagram of the installation of the first manual rotary slide and the second manual rotary slide on the L-shaped connecting plate in the device for high-precision detection of surface defects of coin molds of the utility model;
[0026] Fig. 9 It is a schematic diagram of the arrangement positions of the first manual rotary slide and the second manual rotary slide in the device for high-precision detection of surface defects of coin molds of the utility model;
[0027] Fig.10 It is a structural schematic diagram of the first manual rotating slide in the device for detecting surface defects of coin molds with high precision according to the utility model.
[0028] Description of reference numerals:
[0029] 100, electric slide; 200, mold support plate; 300, light source assembly; 400, manual rotating slide; 500, light source camera;
[0030] 1. X-axis moving mechanism; 2. Y-axis moving mechanism; 3. Z-axis moving mechanism; 4. Moving platform; 5. X-axis driving motor; 6. X-axis lead screw; 7. X-axis synchronous belt; 8. Support plate disc; 801. Circular blind hole; 802. Circular boss; 9. Coaxial light source; 10. First annular light source; 11. Second annular light source; 12. Z-axis manual lifting assembly; 13. Camera; 14. Telecentric lens; 15. First fixed plate; 16. Second fixed plate; 17. Mounting plate; 18. L-shaped connecting plate; 19. First manual rotating slide; 191. First worm; 192. First rotating slide housing; 193. First turntable; 20. Second manual rotating slide; 21. X-axis manual adjustment assembly; 22. Y-axis manual adjustment assembly; 23. Equipment housing; 24. Horizontal partition; 25. Mounting back plate; 26. Display screen; 27. Moving wheel. DETAILED DESCRIPTION
[0031] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0034] like Figures 1 to 10 As shown, the high-precision surface defect detection device for coin molds of the embodiment of the utility model includes an electric slide 100, a mold support plate 200, a light source assembly 300, a manual rotating slide 400 and a light source camera 500. The mold support plate 200 is installed on the electric slide 100, the light source assembly 300 is installed above the mold support plate 200, and the light source camera 500 is installed above the light source assembly 300, wherein the manual rotating slide 400 is installed on the side of the light source camera 500. Among them, the mold support plate 200 is used to place the coin mold, the position of the mold support plate 200 can be adjusted by the electric slide 100, the angle of the light source camera 500 can be adjusted by the movable rotating slide, the coin mold can be photographed and detected by the light source camera 500, and the light source assembly 300 can ensure that the light source is concentrated when taking pictures.
[0035] Before detection, the angle of the light source camera 500 is adjusted in advance by manually rotating the slide 400, and then the coin mold to be inspected is placed on the mold support plate 200, and the electric slide 100 is started to move the mold support plate 200 to the bottom of the light source assembly 300, and then the surface of the coin mold is photographed and detected by the light source camera 500, and then the position of the coin mold is determined by checking the photographed picture. Whether it is directly below the light source camera 500, and the position of the mold support plate 200 can be adjusted by the electric slide 100, and multiple position adjustments and multiple photo inspections are performed until clear and accurate surface image information of the coin mold can be obtained through the light source camera 500, thereby achieving high-precision detection of surface defects of the coin mold.
[0036] Therefore, the high-precision surface defect detection equipment for coin molds in the embodiment of the utility model can use the electric slide 100 to carry the coin mold for positioning and then detection, and perform multiple detections through the cooperation of the light source camera 500 and the light source assembly 300, which greatly ensures the reliability of detection, improves the detection accuracy, simplifies the operation steps, shortens the labor time, reduces the labor intensity, and improves the detection work efficiency.
[0037] In some embodiments of the present utility model, the electric slide 100 includes an X-axis moving mechanism 1, a Y-axis moving mechanism 2, a Z-axis moving mechanism 3 and a moving platform 4, wherein the moving platform 4 is mounted on the X-axis moving mechanism 1, the X-axis moving mechanism 1 is mounted on the Y-axis moving mechanism 2, and the Y-axis moving mechanism 2 is mounted on the Z-axis moving mechanism 3. That is, the moving platform 4 can be driven to move left and right linearly through the X-axis moving mechanism 1, the moving platform 4 can be driven to move forward and backward linearly through the Y-axis moving mechanism 2, and the moving platform 4 can be driven to move up and down linearly through the Z-axis moving mechanism 3, thereby realizing the precise adjustment of the position of the coin mold supported on the mold support plate 200.
[0038] Among them, the X-axis moving mechanism 1 includes an X-axis driving motor 5, an X-axis screw 6, an X-axis nut slider and an X-axis synchronous belt 7. The output shaft of the X-axis driving motor 5 is fixedly provided with a first synchronous belt gear, one end of the X-axis screw 6 is fixedly provided with a second synchronous belt gear, the X-axis synchronous belt 7 is connected between the first synchronous belt gear and the second synchronous belt gear, the X-axis nut slider is threadedly connected to the X-axis screw 6, and the mobile platform 4 is fixedly installed on the X-axis nut slider. Therefore, by driving the X-axis driving motor 5, the power can be transmitted to the X-axis screw 6 through the X-axis synchronous belt 7, and the rotation of the X-axis screw 6 can drive the X-axis nut slider to move left and right along the X-axis screw 6, thereby driving the mobile platform 4 and the mold support plate 200 thereon to move left and right.
[0039] Similarly, the structures of the Y-axis moving mechanism 2 and the Z-axis moving mechanism 3 are substantially the same as the X-axis moving mechanism 1, except that the arrangement directions are different, thereby being able to drive the moving platform 4 to perform forward and backward linear movement and up and down linear movement respectively.
[0040] In some embodiments of the present invention, the mold support plate 200 includes a support plate disc 8, a circular blind hole 801 is provided on the upper surface of the support plate disc 8 at the center position, and a circular boss 802 is provided on the inner bottom surface of the circular blind hole 801. The support plate disc 8 is connected and fixed to the mobile platform 4 through a plurality of connectors to achieve reliable installation of the support plate disc 8 on the mobile platform 4.
[0041] The height of the circular boss 802 is 1 mm, and the diameter of the circular blind hole 801 is 30 mm. That is, the mold support plate 200 can adapt to coin molds of different sizes by providing the circular blind hole 801, wherein the coin mold with a diameter less than 30 mm can be directly placed on the circular boss 802 in the circular blind hole 801, and the placement position of the coin mold can be positioned by the circular boss 802. The coin mold with a diameter greater than 30 mm can be directly placed on the circular blind hole 801, and the placement position of the coin mold can be positioned by the circular blind hole 801.
[0042] In some embodiments of the utility model, the light source assembly 300 includes a coaxial light source 9, a first annular light source 10, and a second annular light source 11, which are sequentially arranged from top to bottom. The coaxial light source 9, the first annular light source 10, and the second annular light source 11 are coaxially arranged, and the second annular light source 11 is located above the mold support plate 200. By coaxially arranging the three light sources of the coaxial light source 9, the first annular light source 10, and the second annular light source 11, the three light sources are turned on at the same time when in use, thereby ensuring that the light sources are concentrated.
[0043] The coaxial light source 9, the first annular light source 10 and the second annular light source 11 are respectively mounted on the Z-axis manual lifting assembly 12. That is, by setting the Z-axis manual lifting assembly 12, the up and down height positions of the coaxial light source, the first annular light source and the second annular light source can be adjusted. The coaxial light source can be mounted on the sliding block of the Z-axis manual lifting assembly 12 through the first light source connecting plate, and the first annular light source 10 and the second annular light source 11 can be mounted on the sliding block of the Z-axis manual lifting assembly 12 through the second light source connecting plate, so that when the sliding block of the Z-axis manual lifting assembly 12 moves up and down, the coaxial light source 9, the first annular light source 10 and the second annular light source 11 are driven to move up and down.
[0044] Among them, the Z-axis manual lifting component 12 can adopt the screw nut manual lifting structure of the prior art, and can also adopt the worm gear manual lifting structure of the prior art, as long as the height adjustment of the coaxial light source 9, the first annular light source 10 and the second annular light source 11 can be achieved. In addition, it should be noted that the height positions of the coaxial light source 9, the first annular light source 10 and the second annular light source 11 need to be pre-adjusted before the detection, and there is no need to adjust the height of each light source during the detection process.
[0045] In some embodiments of the present invention, the light source camera 500 includes a camera 13 and a telecentric lens 14 installed at the bottom of the camera 13, and the telecentric lens 14 is located above the light source assembly 300. A first fixing plate 15 is fixedly installed in the middle of the telecentric lens 14, a second fixing plate 16 is fixedly installed at the bottom of the telecentric lens 14, and a mounting plate 17 is connected between the first fixing plate 15 and the second fixing plate 16, and the mounting plate 17 is located on the right side of the telecentric lens 14.
[0046] The high-precision surface defect detection device for coin molds also includes an L-shaped connecting plate 18, which includes a first connecting plate and a second connecting plate connected vertically, the first connecting plate is located on the right side of the telecentric lens 14, and the second connecting plate is located on the rear side of the telecentric lens 14. Among them, the manual rotating slide 400 includes a first manual rotating slide 19 and a second manual rotating slide 20, the first manual rotating slide 19 is installed between the mounting plate 17 and the first connecting plate of the L-shaped connecting plate 18, and the second manual rotating slide 20 is installed on the outer side of the second connecting plate of the L-shaped connecting plate 18. Therefore, by setting the first fixing plate 15, the second fixing plate 16, the mounting plate 17 and the L-shaped connecting plate 18, the first manual rotating slide 19 is reliably installed on the right side of the telecentric lens 14, and the second manual rotating slide 20 is reliably installed on the rear side of the telecentric lens 14. By setting the first manual rotating slide 19 and the second manual rotating slide 20, the angle of the telecentric lens 14 and the camera 13 thereon can be adjusted. In addition, it should be noted that the angle position of the light source camera 500 needs to be pre-adjusted before the detection, and there is no need to adjust the angle of the light source camera 500 during the detection process.
[0047] In some embodiments of the utility model, the high-precision surface defect detection device for coin molds also includes an X-axis manual adjustment component 21 and a Y-axis manual adjustment component 22, the Y-axis manual adjustment component 22 is installed on the X-axis manual adjustment component 21, and the second manual rotary slide 20 is installed on the Y-axis manual adjustment component 22. That is, by setting the X-axis manual adjustment component 21, the light source camera 500 can be adjusted in a straight line left and right, and by setting the Y-axis manual adjustment component 22, the light source camera 500 can be adjusted in a straight line front and back. In addition, it should be noted that the front, back, left and right positions of the light source camera 500 need to be pre-adjusted before the detection, and there is no need to adjust the position of the light source camera 500 during the detection process.
[0048] Specifically, the first manual rotary slide 19 and the second manual rotary slide 20 have the same structure, but are arranged at 90 degrees therebetween.
[0049] The first manual rotating slide 19 includes a first worm 191 and a first turbine threadedly connected to the first worm 191. The back of the first turbine is installed in the first rotating slide housing 192, and the front of the first turbine is fixed with a first turntable 193. The first turntable 193 is connected and fixed to the outer side of the mounting plate 17, and the first rotating slide housing 192 is connected and fixed to the inner side of the first connecting plate of the L-shaped connecting plate 18. The first turntable 193 on the first turbine can be driven to rotate by rotating the first worm 191, so that the first turntable 193 can adjust the angle of the light source camera 500 through the mounting plate 17.
[0050] Similarly, the second manual rotary slide 20 includes a second worm and a second turbine threadedly connected to the second worm, the back of the second turbine is installed in the second rotary slide housing, and the front of the second turbine is fixed with a second turntable. The second turntable is connected and fixed to the outer side of the second connecting plate of the L-shaped connecting plate 18, and the second rotary slide housing is connected and fixed to the Y-axis manual adjustment component 22. The second turntable on the second turbine can be driven to rotate by rotating the second worm, so that the second turntable can adjust the angle of the light source camera 500 through the L-shaped connecting plate 18.
[0051] In some embodiments of the utility model, the high-precision surface defect detection device for coin molds also includes a device housing 23, a horizontal partition 24 is provided in the device housing 23, and the horizontal partition 24 divides the interior of the device housing 23 into an upper installation chamber and a lower installation chamber, the electric slide 100 is installed in the lower installation chamber, and the mold support plate 200, the light source assembly 300, the manual rotating slide 400 and the light source camera 500 are respectively installed in the upper installation chamber.
[0052] Among them, an opening is provided on the horizontal partition 24 for moving and adjusting the mobile platform 4 of the electric slide 100, and the upper end surface of the mobile platform 4 is connected and fixed to the support plate disc 8 of the mold support plate 200 through the opening, so that the position adjustment of the mold support plate 200 is realized through the electric slide 100.
[0053] The Z-axis manual lifting assembly 12 is mounted on the horizontal partition 24, thereby supporting and installing the light source assembly 300. A mounting back plate 25 is provided on the back of the upper mounting chamber, and the X-axis manual adjustment assembly 21 is mounted on the mounting back plate 25, thereby supporting and installing the manual rotating slide 400 and the light source camera 500.
[0054] In some embodiments of the utility model, the high-precision surface defect detection device for coin molds also includes a PLC controller installed inside the device housing 23 and a display screen 26 installed outside the device housing 23, and the PLC controller is electrically connected to the X-axis moving mechanism 1, the Y-axis moving mechanism 2, the Z-axis moving mechanism 3, the light source assembly 300, the light source camera 500 and the display screen 26 respectively. That is, the operating states of the X-axis moving mechanism 1, the Y-axis moving mechanism 2, and the Z-axis moving mechanism 3 can be controlled respectively by the PLC controller, so as to achieve precise adjustment of the position of the mold support plate 200 and the coin mold placed thereon. The brightness and strobe time of each light source can be controlled by the PLC controller. The light source camera 500 can also be controlled by the PLC controller to take pictures. The taken pictures can be displayed by the display screen 26, the detection results can be output, and the overall operation of the device can be displayed.
[0055] In some embodiments of the present invention, a plurality of moving wheels 27 are installed at the bottom of the device housing 23 to facilitate the overall movement of the device.
[0056] The high-precision surface defect detection equipment for coin molds of the embodiment of the utility model adopts the method of first positioning and then detecting, and can meet the detection needs of various coin molds. When performing the detection, first, the coin mold moves to the bottom of the light source camera 500 through the electric slide 100, and the PLC controller calculates the actual position error of the coin mold from the detection center based on the visual image information obtained by the light source camera 500. The calculated error value is then fed back to the PLC controller for controlling the movement of the electric slide 100, so that the electric slide 100 can move the coin mold to the detection center. Secondly, the coin mold is visually inspected at the detection center to determine the quality of the coin mold.
[0057] To sum up, the high-precision surface defect detection equipment for coin molds in the embodiment of the utility model adopts a combination of machine vision and manual detection. The defects of the corresponding coin molds are detected by machine, and then combined with manual assisted analysis to quickly judge the quality of the coin molds.
[0058] The high-precision device for detecting surface defects of coin molds in the embodiment of the utility model adopts a combination of multiple light sources for lighting control, and a single coin mold is subjected to collection and detection under multiple light sources to ensure the accuracy and speed of detection.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A high-precision device for detecting surface defects of coin molds, characterized in that: It includes an electric slide, a mold pallet, a light source assembly, a manual rotating slide and a light source camera, the mold pallet is installed on the electric slide, the light source assembly is installed above the mold pallet, the light source camera is installed above the light source assembly, and the manual rotating slide is installed on the side of the light source camera.
2. The high-precision device for detecting surface defects of coin molds according to claim 1 is characterized in that: The electric slide comprises an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism and a moving platform, wherein the moving platform is mounted on the X-axis moving mechanism, the X-axis moving mechanism is mounted on the Y-axis moving mechanism, and the Y-axis moving mechanism is mounted on the Z-axis moving mechanism.
3. The high-precision device for detecting surface defects of coin molds according to claim 2 is characterized in that: The mold support plate includes a support plate disc, a circular blind hole is provided on the upper surface of the support plate disc at the center position, and a circular boss is provided on the inner bottom surface of the circular blind hole; the support plate disc is connected and fixed to the moving platform by a plurality of connecting parts.
4. The high-precision device for detecting surface defects of coin molds according to claim 3 is characterized in that: The light source assembly includes a coaxial light source, a first annular light source and a second annular light source which are arranged in sequence from top to bottom. The coaxial light source, the first annular light source and the second annular light source are coaxially arranged, and the second annular light source is located above the mold support plate; the coaxial light source, the first annular light source and the second annular light source are respectively installed on a Z-axis manual lifting assembly.
5. The high-precision device for detecting surface defects of coin molds according to claim 4 is characterized in that: The light source camera includes a camera and a telecentric lens installed at the bottom of the camera, and the telecentric lens is located above the light source assembly; a first fixing plate is fixedly installed in the middle of the telecentric lens, and a second fixing plate is fixedly installed at the bottom of the telecentric lens, and a mounting plate is connected between the first fixing plate and the second fixing plate, and the mounting plate is located on the right side of the telecentric lens; it also includes an L-shaped connecting plate, and the L-shaped connecting plate includes a first connecting plate and a second connecting plate that are vertically connected, the first connecting plate is located on the right side of the telecentric lens, and the second connecting plate is located on the rear side of the telecentric lens; the manual rotating slide includes a first manual rotating slide and a second manual rotating slide, the first manual rotating slide is installed between the mounting plate and the first connecting plate, and the second manual rotating slide is installed on the outer side of the second connecting plate.
6. The high-precision device for detecting surface defects of coin molds according to claim 5 is characterized in that: It also includes an X-axis manual adjustment component and a Y-axis manual adjustment component. The Y-axis manual adjustment component is installed on the X-axis manual adjustment component, and the second manual rotating slide is installed on the Y-axis manual adjustment component.
7. The high-precision device for detecting surface defects of coin molds according to claim 6 is characterized in that: The first manual rotary slide comprises a first worm and a first turbine threadedly connected to the first worm, the back of the first turbine is installed in the first rotary slide housing, and the front of the first turbine is fixedly provided with a first turntable; the first turntable is connected and fixed to the outer side surface of the mounting plate, and the first rotary slide housing is connected and fixed to the inner side surface of the first connecting plate; The second manual rotating slide includes a second worm and a second turbine threadedly connected to the second worm, the back of the second turbine is installed in the second rotating slide housing, and the front of the second turbine is fixed with a second turntable; the second turntable is connected and fixed to the outer side surface of the second connecting plate, and the second rotating slide housing is connected and fixed to the Y-axis manual adjustment assembly.
8. The high-precision device for detecting surface defects of coin molds according to claim 7 is characterized in that: It also includes an equipment housing, in which a horizontal partition is provided, and the horizontal partition divides the interior of the equipment housing into an upper installation chamber and a lower installation chamber, the electric slide is installed in the lower installation chamber, and the mold support plate, the light source assembly, the manual rotating slide and the light source camera are respectively installed in the upper installation chamber; an opening for the mobile platform to be moved and adjusted is provided on the horizontal partition, and the upper end surface of the mobile platform is connected and fixed to the support plate disc through the opening; the Z-axis manual lifting assembly is installed on the horizontal partition; a mounting back plate is provided on the back of the upper installation chamber, and the X-axis manual adjustment assembly is installed on the mounting back plate.
9. The high-precision device for detecting surface defects of coin molds according to claim 8, characterized in that: It also includes a PLC controller installed inside the device housing and a display screen installed outside the device housing, and the PLC controller is electrically connected to the X-axis moving mechanism, the Y-axis moving mechanism, the Z-axis moving mechanism, the light source assembly, the light source camera and the display screen respectively.
10. The high-precision device for detecting surface defects of coin molds according to claim 8, characterized in that: A plurality of moving wheels are installed at the bottom of the device housing.