Safety emergency showering device for blast furnace smelting
By designing a safe emergency shower device for blast furnace smelting, and using an intelligent control system to ensure the constant temperature and clean water source, it solves the problem that burns and burns and burns during blast furnace smelting, and achieves effective emergency shower and cooling effect.
Patent Information
- Application Number
- CN202420510159.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-16
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-16
AI Technical Summary
During blast furnace smelting, personnel are prone to burns and burns due to splashing of liquid slag and iron or high-temperature contact. The prior art is difficult to provide the first time clean constant temperature water source for emergency irrigation and cooling.
A safety emergency shower device for blast furnace smelting is designed, including U-shaped pipes, solenoid control valves, electronic thermostats, coolers, heaters, water purifiers and induction probes. The water temperature and opening and closing are intelligently controlled by PLC programmable controllers to ensure that the water source is constant temperature and clean.
It realizes emergency irrigation and cooling of burners and burners during blast furnace smelting, reduces the damage to the body of burners and ensures that the water source is constant temperature clean, intelligent and convenient, and has strong practicality.
Smart Images

Figure CN222549458U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of blast furnace safety production equipment, and in particular to a safety emergency shower device for blast furnace smelting. Background Art
[0002] Blast furnace smelting is a continuous production process, and the whole process is completed in the process of the charge from top to bottom and the coal gas from bottom to top. The charge is loaded into the furnace from the top of the furnace in a certain batch, and hot air heated to 1000-1300℃ by the hot blast furnace is blown in from the tuyere. The coke in the charge burns in front of the tuyere, producing high temperature and reducing gas, which heats the slowly descending charge in the process of rising in the furnace, and reduces the oxide in the iron ore to metallic iron. In the process of iron-making blast furnace production, molten liquid slag flows out from the iron outlet, molten iron enters the molten iron tank through the iron ditch, and liquid slag enters the slag treatment system through the slag ditch. Personnel are easily burned and their skin scalded due to splashing of liquid slag or accidental contact with high-temperature slag. In addition, burns are very likely to occur when replacing the air supply device of the blast furnace, cleaning the red coke in front of the tuyere, or accidentally contacting high-temperature flames and objects. If burns and scalds are not treated in time, the area and depth of the wound will increase, so clean and constant temperature water should be used for showering as soon as possible to carry out emergency spray cooling treatment for burns and scalds, so as to reduce the damage to the body caused by burns and skin scalds as soon as possible. Utility Model Content
[0003] The utility model provides a safety emergency shower device for blast furnace smelting, which can perform emergency showering and cooling for personnel who are burned or scalded in the first place, thereby reducing the damage of burns and scalds to the body.
[0004] The utility model is a safety emergency shower device for blast furnace smelting, comprising a U-shaped tube, on the pipeline of the water inlet end of the U-shaped tube, an electromagnetic control valve, an electronic temperature controller, a cooler, a heater and a water purifier are arranged in sequence from near to far, the water outlet end of the U-shaped tube is connected with a shower head, and a sensing probe is arranged on the vertical part of the U-shaped tube close to the shower head; the bottom of the U-shaped tube is connected with one end of a drain pipe, the other end of the drain pipe extends into a water collecting bucket, and a drain valve is arranged on the drain pipe; the electronic temperature controller and the sensing probe are respectively electrically connected with the signal input end of a PLC programmable controller, and the signal output end of the PLC programmable controller is respectively electrically connected with the electromagnetic control valve, the drain valve, the cooler, the heater and the water purifier.
[0005] Preferably, the shower head is strip-shaped and arranged horizontally and centrally.
[0006] Preferably, the height of the shower head is 1.6-1.9 m.
[0007] Preferably, the set temperature of the electronic thermostat is 5-15°C.
[0008] Preferably, the height of the sensing probe is 1.0-1.2 m.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] 1. The safety emergency shower device provided by the utility model can provide emergency showers and cooling for people with burns and scalds in the first place, reducing the damage to the body caused by burns and scalds. The electronic thermostat combines with the PLC programmable controller to control the operation of the cooler and heater, warms the water source in winter and cools the water source in summer, and always automatically controls the shower temperature to be constant. The water purifier purifies the water source and eliminates microorganisms to ensure the cleanliness of the water source. The PLC programmable controller is used to control the opening and closing of the device, which is intelligent, convenient and practical.
[0011] 2. The safety emergency shower device provided by the utility model has a drain pipe located lower than the lowest point of the U-shaped pipe, and a water collecting bucket lower than the drain pipe, which is used to drain water from the device and ensure that the accumulated water in the drain pipe can flow into the water collecting bucket as much as possible to avoid long-term water accumulation in the pipeline affecting its use. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of the safety emergency shower device of the utility model;
[0013] Figure 2 This is a circuit control relationship diagram of the safety emergency shower device of the utility model;
[0014] In the figure: 1-U-shaped tube; 2-electromagnetic control valve; 3-drain valve; 4-drain pipe; 5-water collecting bucket; 6-shower head; 7-electronic thermostat; 8-cooler; 9-heater; 10-water purifier; 11-sensing probe. DETAILED DESCRIPTION
[0015] The utility model is further described below in conjunction with the accompanying drawings:
[0016] like Figure 1-2As shown, the utility model is a safety emergency shower device for blast furnace smelting, comprising a U-shaped tube 1, on the pipe at the water inlet end of the U-shaped tube 1, an electromagnetic control valve 2, an electronic thermostat 7, a cooler 8, a heater 9 and a water purifier 10 are arranged in sequence from near to far, the electronic thermostat 7 is used to detect and control the water temperature, and its set temperature is constant at 15°C, the cooler 8 is used to cool the water source in summer, the heater 9 is used to heat the water source in winter, and the water purifier 10 is used to purify the water source and eliminate microorganisms, so that the water contacting the burns is clean water. The water outlet end of the U-shaped tube 1 is welded and connected to a strip-shaped and horizontally centered shower head 6, the height of the shower head 6 is 1.8m, which is higher than the human head, and the vertical part of the U-shaped tube 1 close to the shower head 6 is provided with a sensing probe 11, the height of the sensing probe 11 is 1.0m, which is close to the waist height of the human body. The bottom of the U-shaped tube 1 is connected to one end of the drain pipe 4, and the other end of the drain pipe 4 extends into the water collecting bucket 5. The drain pipe 4 is provided with a drain valve 3. The drain pipe 4 is located below the lowest point of the U-shaped tube 1, and the water collecting bucket 5 is lower than the drain pipe 4. It is used to drain the safety emergency shower device in winter, and the accumulated water in the drain pipe 4 flows into the water collecting bucket 5 as much as possible. The electronic thermostat 7 and the induction probe 11 are respectively electrically connected to the signal input end of the PLC programmable controller, and the signal output end of the PLC programmable controller is respectively electrically connected to the electromagnetic control valve 2, the drain valve 3, the cooler 8, the heater 9 and the water purifier 10. Among them, the U-shaped tube 1, the drain pipe 4 and the shower head 6 are all made of stainless steel, the electromagnetic control valve 2 is a stainless steel flow regulating valve, and the drain valve 3 is a stainless steel ball valve.
[0017] Once an operator is burned or scalded during blast furnace smelting and needs to shower, the operator walks to the shower head 6. At this time, the induction probe 11 detects the person approaching and feeds back the signal to the PLC programmable controller. The PLC programmable controller receives the signal to control the electromagnetic control valve 2 to open, and clean constant temperature water flows to the shower head 6 through the U-shaped tube 1 for emergency shower cooling, preventing the increase of the wound area and depth, and reducing the damage to the body caused by burns and scalds in the first place. After the shower is completed, the person leaves. After the induction probe 11 detects the person leaving, it feeds back the signal to the PLC programmable controller. The PLC programmable controller receives the signal to control the drain valve 3 to open, and the remaining accumulated water in the U-shaped tube 1 flows to the water collection bucket 5 through the drain pipe 4 for storage, ensuring that the water for each shower is clean constant temperature water.
Claims
1. A safety emergency shower device for blast furnace smelting, characterized in that: The invention comprises a U-shaped tube (1), wherein an electromagnetic control valve (2), an electronic temperature controller (7), a cooler (8), a heater (9) and a water purifier (10) are arranged on the pipe at the water inlet end of the U-shaped tube (1) in order from near to far, the water outlet end of the U-shaped tube (1) is connected to a shower head (6), and a sensing probe (11) is arranged on the vertical part of the U-shaped tube (1) close to the shower head (6); the bottom of the U-shaped tube (1) is connected to one end of a drain pipe (4), the other end of the drain pipe (4) extends into a water collecting bucket (5), and a drain valve (3) is arranged on the drain pipe (4); the electronic temperature controller (7) and the sensing probe (11) are respectively electrically connected to the signal input end of a programmable logic controller (PLC), and the signal output end of the programmable logic controller (PLC) is respectively electrically connected to the electromagnetic control valve (2), the drain valve (3), the cooler (8), the heater (9) and the water purifier (10).
2. A safety emergency shower device for blast furnace smelting as claimed in claim 1, characterized in that: The shower head (6) is strip-shaped and arranged horizontally and centrally.
3. A safety emergency shower device for blast furnace smelting as claimed in claim 2, characterized in that: The height of the shower head (6) is 1.6-1.9 m.
4. A safety emergency shower device for blast furnace smelting as claimed in claim 3, characterized in that: The set temperature of the electronic temperature controller (7) is 5-15°C.
5. A safety emergency shower device for blast furnace smelting according to any one of claims 1 to 4, characterized in that: The height of the sensing probe (11) is 1.0-1.2 m.