Lens film pasting equipment

Abstract

The utility model discloses lens film pasting equipment which comprises a machine frame, a film tearing, feeding and discharging device and a forming and pasting device are arranged on the machine frame, the lens film pasting equipment further comprises a press-fit feeding and discharging device, and a material transferring assembly is arranged at the output position of the film tearing, feeding and discharging device. A preforming device is further arranged in the path where the material transferring assembly transfers the optical film to the press-fit feeding and discharging device, a lens feeding carrying table and a finished product discharging carrying table are further arranged on the rack, and the forming and attaching device comprises a forming and attaching heating assembly for heating the optical film. According to the utility model, before the lens and the optical film are laminated, the optical film is heated through the molding lamination heating assembly, so that the optical film has certain flexibility, and the optical film and the lens body can be laminated more tightly during vacuum lamination, thereby being capable of adapting to a curved lens with a larger curvature, reducing wrinkles and improving the production efficiency. And moreover, the generation of bubbles and hollow areas can be effectively reduced by laminating in a vacuum environment.

Description

Technical Field

[0001] The utility model relates to the technical field of lens film pasting, in particular to a lens film pasting device. Background Art

[0002] Optical modules are coated with optical films during the production process. The quality of the optical films will affect the quality of the finished product. Current technology uses contoured blocks or rollers to attach optical films to curved lenses. In order to reduce the generation of bubbles between the film and the lens, the film attaching process is performed in a vacuum environment.

[0003] When encountering a curved lens with a relatively large curvature, this film application method will cause film wrinkles, or the film and the lens are not completely attached and there is a void area in the middle, and the qualified film application quality cannot be achieved. For this reason, we provide a lens film application equipment and film application method to solve the above problems. Utility Model Content

[0004] The utility model aims to overcome the shortcomings of the prior art and provide a lens film pasting device and a film pasting method.

[0005] The purpose of the utility model is achieved through the following technical solutions:

[0006] A lens film laminating device comprises a frame, on which are provided a film tearing and loading and unloading device for tearing off a protective film from an optical film, and a molding and laminating device for vacuum laminating the optical film, and also comprises a pressing and loading device for loading and unloading the molding and laminating device, a transfer component for transferring the optical film with the protective film torn off and the lens to the pressing and loading and unloading device is provided at the output position of the film tearing and loading and unloading device, a pre-forming device for pre-forming the optical film is also provided in the path where the transfer component transfers the optical film to the pressing and loading and unloading device, a lens loading platform for loading lenses and a finished product unloading platform for unloading lenses after film laminating are also provided on the frame, and the molding and laminating device comprises a molding and laminating heating component for heating the optical film before laminating.

[0007] Preferably, the film tearing and loading and unloading device includes a first linear module for transferring, the moving end of the first linear module is provided with a first carrier for loading the optical film with the protective film not torn off, the unloading position of the first linear module is provided with a first adsorption and transfer component for cooperating with tearing the protective film, the film tearing position of the first adsorption and transfer component is provided with a film tearing component, a first air knife is provided on one side of the film tearing component, and a waste basket is provided below one side of the film tearing component.

[0008] Preferably, the first adsorption and transfer assembly comprises a first two-axis mobile module, a first rotary cylinder is installed at the mobile end of the first two-axis mobile module, a first fixed plate is fixedly installed at the rotating end of the first rotary cylinder, and a plurality of first suction cups for adsorption are fixedly installed on the first fixed plate;

[0009] The film tearing assembly includes a second rotating cylinder, a clamping cylinder is fixedly installed on the rotating end of the second rotating cylinder, a clamping claw is installed on the clamping end of the clamping cylinder, a fixing frame is fixedly installed on the frame on one side of the clamping cylinder, a rubber roller is rotatably installed on the upper surface of the fixing frame through a mounting seat, a moving cylinder is fixedly installed on the end of the bottom surface of the fixing frame close to the clamping cylinder, a clamping block is installed on the moving end of the mobile cylinder, and an extending end of the clamping block is located on the side of the rubber roller close to the clamping cylinder.

[0010] Preferably, the material transfer assembly includes a gantry, and the second adsorption and transfer assembly and the third adsorption and transfer assembly are respectively arranged on both sides of the gantry, and a second air knife is fixedly installed on the lower surface of the horizontal frame of the gantry, and the second air knife is located at the moving path position of the pressing and loading and unloading device;

[0011] The second adsorption and transfer assembly includes a second two-axis mobile module fixedly mounted on one side of the gantry, a second fixed plate fixedly mounted on the mobile end of the second two-axis mobile module, a plurality of second suction cups for adsorption and transfer fixedly mounted on the second fixed plate, and a first positioning CCD also mounted on the mobile end of the second two-axis mobile module;

[0012] The third adsorption and transfer component includes a third two-axis movable module fixedly installed on the other side, the movable end of the third two-axis movable module is fixedly installed with a third fixed plate, and the third fixed plate is fixedly installed with a plurality of third suction cups for adsorption and transfer.

[0013] Preferably, it also includes an air compressor that provides gas power for the molding and bonding device, the pressing and loading and unloading device, and the pre-forming device. The pressing and loading and unloading device includes a transfer rack slidably mounted on the frame and a linear drive module that drives the transfer rack to move back and forth in the direction of the molding and bonding device. A first lifting plate is provided inside the transfer rack for lifting and sliding. A first linear lifting module that drives the first lifting plate to lift and lower is installed on the transfer rack. A molding and bonding lower chamber is fixedly provided on the upper surface of the transfer rack. A first exhaust hole for vacuuming is provided on the outer side of the molding and bonding lower chamber close to the molding and bonding device, and a vacuum detection device for the interior of the molding and bonding lower chamber is also installed on the molding and bonding lower chamber. a first vacuum gauge, a plurality of first fixed suction cups are evenly arranged at the outer circumference of the central hole on the upper surface of the molding and bonding lower cavity, a carrier for carrying lenses from the lens loading platform is fixedly installed on the upper surface of the first lifting plate, a DD motor is fixedly installed on the first lifting plate, and the bottom of the carrier is installed on the rotating end of the DD motor, as the first linear lifting module drives the first lifting plate to rise and fall, the carrier is lifted and moved in the central hole of the molding and bonding lower cavity, two lifting cylinders are fixedly installed on the upper surface of the first lifting plate, mounting plates are fixedly installed on the upper surfaces of the two lifting cylinders, and a first sealing bellows which is sleeved on the outer surface of the carrier is arranged between the mounting plate and the inner top surface of the transfer rack.

[0014] Preferably, the carrier includes a lifting tube fixedly mounted on the rotating end of the DD motor, a fixing seat being fixedly mounted on the upper surface of the lifting tube, a plurality of mounting grooves being provided on the outer surface of the fixing seat, a blocking block being rotatably mounted in each of the mounting grooves, a spring being provided between the bottom of each blocking block and the side wall of the mounting groove close to the center of the fixing seat, the tops of the plurality of blocking blocks forming a circle adapted to the lens, an unlocking cylinder being fixedly mounted on the outer side surface of the molded-fit lower cavity, a transmission rod passing through the outer shell of the molded-fit lower cavity to the interior thereof being installed at the power output end of the unlocking cylinder, when the bottom of the blocking block is located at the position of the transmission rod, the unlocking cylinder drives the transmission rod to move toward the blocking block to drive the blocking block to rotate about the rotating axis so as to expand and open the circle formed by the top.

[0015] Preferably, the molding and laminating device comprises a molding and laminating upper chamber, a first inflation hole for inflating positive pressure air is provided on the back of the molding and laminating upper chamber, the first inflation hole is connected to the inflation pipeline, a second lifting plate is fixedly installed on the top of the molding and laminating upper chamber, and second linear lifting modules are arranged on both sides of the second lifting plate to drive it to move up and down, and also comprises a first horizontal plate, an air suction nozzle is fixedly installed on the side of the first horizontal plate close to the direction of the pressing and loading and unloading device, and when the pressing and loading and unloading device is located directly below the molding and laminating device, the air suction nozzle is sealed and connected with the first air suction hole of the pressing and loading and unloading device;

[0016] The molding and bonding heating component is located on a side surface between the two second linear lifting modules, and the molding and bonding heating component includes a second horizontal plate for installation, a third lifting module is fixedly installed on the second horizontal plate, a connecting frame is fixedly installed on the lifting end of the third lifting module, and a first heating lamp for heating is fixedly installed on the bottom surface of the connecting frame, and the first heating lamp heats the optical film located inside the molding and bonding upper cavity through the top window of the molding and bonding upper cavity; a first temperature sensor for detecting the temperature of the optical film located inside the molding and bonding upper cavity through the front window is installed on the second lifting plate.

[0017] Preferably, the preforming device comprises a preforming lower cavity and a preforming upper cavity, a plurality of second fixed suction cups are arranged on the upper surface of the preforming lower cavity about the central circumference, a second heating lamp for heating is installed on the frame directly below the preforming upper cavity, a second vacuum gauge connected to the interior of the preforming upper cavity is installed on the outer side of the preforming upper cavity, a forming jig is arranged inside the preforming upper cavity, a second linear module is arranged below the preforming lower cavity to drive it to move directly below the preforming upper cavity, a movable plate is installed at the movable end of the second linear module, the preforming lower cavity is fixedly installed on the upper surface of the movable plate, the preforming device also comprises a lifting drive assembly for driving the preforming upper cavity to rise and fall; a second positioning CCD is also arranged on the upper surface of the frame, a second inflation hole for filling positive gas is provided on the back of the preforming lower cavity, a second exhaust hole for vacuuming is provided on the back of the preforming upper cavity, the second exhaust hole is connected to an exhaust pipe, a third horizontal plate is arranged on one side of the back of the preforming lower cavity, and an inflation nozzle adapted to the second inflation hole is arranged on the side of the third horizontal plate close to the direction of the preforming lower cavity.

[0018] Preferably, the lifting drive assembly includes a third lifting plate fixedly mounted on the upper surface of the preforming upper cavity, fourth linear lifting modules are arranged on both sides of the third lifting plate, the fourth linear lifting module is transmission-connected to the third lifting plate to drive the third lifting plate to lift and move, a mounting frame is also fixedly mounted on the upper surface of the third lifting plate, a fourth lifting plate is lifting and slidingly mounted in the mounting frame, a fifth linear lifting module that drives the fourth lifting plate to lift and move is also mounted on the mounting frame, the top of the forming jig is fixedly connected to the bottom surface of the fourth lifting plate, the bottom of the fourth lifting plate passes through the through hole on the top surface of the third lifting plate to the inside of the preforming upper cavity, a second sealing bellows sleeved on the forming jig is installed between the fourth lifting plate and the third lifting plate, and a second temperature sensor that passes through the window on the preforming lower cavity to detect its internal temperature is installed on the third lifting plate.

[0019] Preferably, a first buckling fixing structure for fixing is provided between the forming and laminating device and the pressing and loading and unloading device, and between the preforming upper cavity and the preforming lower cavity. The first buckling fixing structure comprises a first buckling plate, a first buckling driving cylinder is hingedly mounted on the driving end of the first buckling plate, and a first buckling block is provided at the buckling end of the first buckling plate. When in use, the first buckling driving cylinder drives the first buckling plate to rotate so that the buckling end is buckled with the first buckling block.

[0020] A second snap-fit ​​fixing structure for fixing the movable plate is installed on the second sealing bellows, and the second snap-fit ​​fixing structure includes a hinged seat fixedly installed on the side of the second sealing bellows, and a second snap-fit ​​driving cylinder is hingedly installed on the hinged seat. A second snap-fit ​​plate is also hingedly installed on the second sealing bellows, and the other end of the second snap-fit ​​plate is hinged to the output end of the second snap-fit ​​driving cylinder. A second snap-fit ​​block capable of snapping with the second snap-fit ​​plate is fixedly installed on the movable plate.

[0021] Preferably, a useful detection component is provided between the molding and laminating device and the pressing and loading and unloading device, and the detection component is located above the moving path of the pressing and loading and unloading device. The detection component includes a detection frame for installation, and an upper detection sensor is fixedly installed on the side of the cross bar of the detection frame, and a lower detection sensor for cooperating with the upper detection sensor for detection is installed on the frame directly below the upper detection sensor, and a UV lamp is fixedly installed on the other side of the cross bar of the detection frame.

[0022] The utility model has the following advantages:

[0023] 1. Before laminating the lens and the optical film, the utility model heats the optical film through a molding laminating heating component to make the optical film have a certain degree of softness, so that the optical film can be more closely laminating with the lens body during vacuum laminating, thereby being able to adapt to curved lenses with larger curvatures and reduce the appearance of wrinkles. Laminating in a vacuum environment can effectively reduce the generation of bubbles and voids, thereby improving the quality of film laminating.

[0024] 2. When tearing off the protective film, the utility model uses the rubber roller to stick to the protective film of the optical film, and then fixes the sticky protective film through the clamping block. As the first adsorption transfer component moves, the protective film and the optical film are separated. After the separation is completed, the clamping block releases the abutment and fixation on the protective film, and then the protective film clamped by the clamp is dropped into the waste basket through the cooperation of the second rotating cylinder and the clamping cylinder, thereby realizing automatic film tearing. No human intervention is required in this process, which greatly improves the film tearing efficiency.

[0025] 3. Before the optical film with the protective film torn off is transferred to the pressing loading and unloading device through the material transfer assembly, the utility model first transfers the optical film to the pre-forming lower cavity and the pre-forming upper cavity, and cooperates with the heating of the second heating lamp, the shape of the molding fixture and the vacuum environment to pre-form the optical film into a shape similar to or the same as the curvature of the lens, so that the optical film can be better bonded to the lens during the formal bonding in the molding and bonding device, thereby improving the efficiency and quality of the film bonding and reducing the occurrence of wrinkles and voids. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the whole machine of the utility model.

[0027] Figure 2 It is a schematic diagram of the assembly state of the first linear module and the first carrier of the utility model.

[0028] Figure 3 This is a schematic diagram of the structure of the first adsorption and transport component of the utility model.

[0029] Figure 4 It is a schematic diagram of the position relationship among the film tearing assembly, the waste basket and the first air knife of the utility model.

[0030] Figure 5 It is a schematic diagram of the structure of the material transfer component of the utility model.

[0031] Figure 6 This is a schematic structural diagram of the third adsorption and transport component of the utility model.

[0032] Figure 7 It is a schematic diagram of the position relationship of the pressing loading and unloading device, the forming and laminating device and the detection component of the utility model.

[0033] Figure 8 It is a cross-sectional schematic diagram of the pressing loading and unloading device of the utility model.

[0034] Fig. 9 It is a schematic cross-sectional view of the molding and laminating lower cavity of the utility model.

[0035] Fig.10 It is a schematic diagram of the explosion state of the vehicle of the utility model.

[0036] Fig.11 It is a schematic diagram of the combined state of the molding and laminating upper cavity and the molding and laminating lower cavity of the utility model.

[0037] Fig.12 It is a schematic diagram of the combination state of the air extraction nozzle and the molding and laminating lower cavity of the utility model.

[0038] Fig.13 It is a schematic diagram of the molded and laminated heating component of the present invention.

[0039] Fig.14 This is a schematic diagram of the structure of the preforming device of the utility model.

[0040] Fig.15 It is a cross-sectional schematic diagram of the lifting drive assembly of the utility model.

[0041] Fig.16 It is a structural schematic diagram of the preformed lower cavity and the preformed upper cavity of the utility model in an assembled state.

[0042] Fig.17 It is a schematic diagram of the positional relationship among the optical film, the protective film and the carrier film of the utility model.

[0043] In the figure,

[0044] 1. Frame;

[0045] 2. Film tearing and loading and unloading device; 21. First linear module; 22. First carrier; 23. First adsorption transfer assembly; 231. First two-axis moving module; 232. First rotating cylinder; 233. First fixed plate; 234. First suction cup; 24. Film tearing assembly; 241. Second rotating cylinder; 242. Clamping cylinder; 243. Clamping claw; 244. Fixed frame; 245. Rubber roller; 246. Moving cylinder; 247. Clamping block; 25. Waste basket; 26. First air knife;

[0046] 3. Forming and laminating device; 31. Forming and laminating upper cavity; 32. Second lifting plate; 33. Second linear lifting module; 34. Forming and laminating heating assembly; 341. Second horizontal plate; 342. Third lifting module; 343. Connecting frame; 344. First heating lamp; 35. First temperature sensor; 36. First horizontal plate; 37. Vacuum nozzle;

[0047] 4. Pressing loading and unloading device; 41. Transfer rack; 42. First lifting plate; 43. First linear lifting module; 44. DD motor; 45. Molding and laminating lower cavity; 46. First fixed suction cup; 47. Carrier; 471. Lifting tube; 472. Fixed seat; 473. Mounting groove; 474. Spring; 475. Enclosing block; 476. Unlocking cylinder; 477. Transmission rod; 48. First vacuum gauge; 49. Linear drive module; 410. Mounting plate; 411. Lifting cylinder; 412. First sealing bellows;

[0048] 5. Material transfer assembly; 51. Gantry; 52. Second adsorption transfer assembly; 521. Second two-axis moving module; 522. Second fixed plate; 523. Second suction cup; 524. First positioning CCD; 53. Third adsorption transfer assembly; 531. Third two-axis moving module; 532. Third fixed plate; 533. Third suction cup; 54. Second air knife;

[0049] 6. Lens loading platform;

[0050] 7. Finished product unloading platform;

[0051] 8. Preforming device; 81. Preforming lower cavity; 82. Preforming upper cavity; 83. Forming jig; 84. Second linear module; 85. Moving plate; 86. Second fixed suction cup; 87. Second heating lamp; 88. Second positioning CCD; 89. Lifting drive assembly; 891. Third lifting plate; 892. Fourth linear lifting module; 893. Mounting frame; 894. Fourth lifting plate; 895. Fifth linear lifting module; 810. Second sealing bellows; 811. Inflating nozzle; 812. Exhaust pipe; 813. Second temperature sensor; 814. Second vacuum gauge; 815. Third horizontal plate;

[0052] 9. First buckle fixing structure; 91. First buckle plate; 92. First buckle block; 93. First buckle driving cylinder;

[0053] 10. Second buckle fixing structure; 101. Articulated seat; 102. Second buckle driving cylinder; 103. Second buckle plate; 104. Second buckle block;

[0054] 11. Detection component; 111. Detection frame; 112. Upper detection sensor; 113. Lower detection sensor; 114. UV lamp;

[0055] 12. Air compressor. DETAILED DESCRIPTION

[0056] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0057] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0058] like Figure 1 — Fig.17 The embodiment shown.

[0059] See also Fig.17 As shown, in the initial state, a protective film and a carrier film are respectively provided on the upper and lower sides of the optical film. When loading, the carrier film is located at the top and the optical film is located at the bottom. The film torn by the film tearing and loading and unloading device 2 in this application is a protective film.

[0060] A lens film laminating device comprises a frame 1, on which are provided a film tearing and loading and unloading device 2 for tearing off a protective film from an optical film, and a molding and laminating device 3 for vacuum laminating the optical film, and also comprises a pressing and loading device 4 for loading and unloading the molding and laminating device 3, a transfer component 5 for transferring the optical film with the protective film torn off and the lens to the pressing and loading and unloading device 4 is provided at the output position of the film tearing and loading and unloading device 2, a pre-forming device 8 for pre-forming the optical film is also provided in the path where the transfer component 5 transfers the optical film to the pressing and loading and unloading device 4, a lens loading platform 6 for loading lenses and a finished product unloading platform 7 for unloading lenses after film laminating are also provided on the frame 1, and the molding and laminating device 3 comprises a molding and laminating heating component 34 for heating the optical film before laminating.

[0061] See also Figure 1 As shown, first, the optical film is transferred to the film tearing position by the film tearing and loading and unloading device 2, and the protective film on its surface is torn off. After tearing off, the optical film is transferred to the loading position of the transfer component 5, and then the transfer component 5 transports the lens from the lens loading platform 6 to the pressing and unloading device 4, and then the transfer component 5 transports the optical film with the protective film torn off to the loading position of the pressing and unloading device 4. At this time, the lens and the optical film are both located on the pressing and unloading device 4, and the pressing and unloading device 4 transports the optical film and the lens to the position of the molding and bonding device 3, and then the molding and bonding heating component 34 in the molding and bonding device 3 heats the optical film, so that the optical film can be bent with a larger curvature, reducing the appearance of wrinkles and voids. The molding and bonding device 3 bonds the lens and the optical film under a vacuum environment to complete the bonding process. After completion, the pressing and unloading device 4 transports the bonded lens to the unloading position, and the transfer component 5 transports the bonded lens to the finished product unloading platform 7 to realize the unloading operation.

[0062] The film tearing and loading and unloading device 2 includes a first linear module 21 for transferring, a moving end of the first linear module 21 is provided with a first carrier 22 for loading the optical film with the protective film not torn off, a first adsorption and transfer component 23 for cooperating with tearing the protective film is provided at the unloading position of the first linear module 21, a film tearing component 24 is provided at the film tearing position of the first adsorption and transfer component 23, a first wind knife 26 is provided on one side of the film tearing component 24, and a waste basket 25 is provided below one side of the film tearing component 24.

[0063] See also Figures 2 to 4In the initial state, the first carrier 22 carries an optical film (with a protective film and a carrying film). At this time, the protective film is located on the lower surface of the optical film, and the carrying film is located on the upper part. The first linear module 21 moves the optical film on the first carrier 22 to the unloading position, and then the first adsorption and transfer component 23 adsorbs and transfers the optical film to the position of the film tearing component 24. The protective film on the lower surface of the optical film is torn off through the cooperation of the film tearing component 24 and the first adsorption and transfer component 23 to achieve film tearing. The torn protective film is thrown into the waste basket 25 for collection. The first adsorption and transfer component 23 transports the optical film back to the first carrier 22. During the transportation process, the optical film passes through the first wind knife 26 for dust removal to prevent dust from being on the optical film.

[0064] The first adsorption transfer component 23 includes a first two-axis movable module 231, a first rotating cylinder 232 is installed at the movable end of the first two-axis movable module 231, a first fixed plate 233 is fixedly installed at the rotating end of the first rotating cylinder 232, and a plurality of first suction cups 234 for adsorption are fixedly installed on the first fixed plate 233.

[0065] The film tearing assembly 24 includes a second rotating cylinder 241, a clamping cylinder 242 is fixedly installed on the rotating end of the second rotating cylinder 241, a clamping claw 243 is installed on the clamping end of the clamping cylinder 242, a fixing frame 244 is fixedly installed on the frame 1 on one side of the clamping cylinder 242, a rubber roller 245 is rotatably installed on the upper surface of the fixing frame 244 through a mounting seat, a moving cylinder 246 is fixedly installed on the end of the bottom surface of the fixing frame 244 close to the clamping cylinder 242, a clamping block 247 is installed on the moving end of the moving cylinder 246, and an extending end of the clamping block 247 is located on the side of the rubber roller 245 close to the clamping cylinder 242.

[0066] See also Figure 3 and Figure 4As shown, firstly, the first suction cup 234 is transferred to the position of the first carrier 22 by the first two-axis moving module 231, and the protective film located on the first carrier 22 is adsorbed by the first suction cup 234. In order to adapt to optical films of different shapes, the first rotating cylinder 232 drives the first fixed plate 233 and the first suction cup 234 to rotate, so as to adapt to optical films of different angles. Next, the first two-axis moving module 231 transfers the optical film adsorbed by the first suction cup 234 to the position of the rubber roller 245, and makes the protective film on the lower surface of the optical film contact with the rubber roller 245 at this time. When in contact, the rubber roller 245 adheres to the corners of the protective film. At this time, a certain gap will appear at the corners of the protective film. The moving cylinder 246 drives the clamping block 247 to move towards the direction close to the rubber roller 245, and the clamping block 247 resists the protective film adhered to the rubber roller 245, so that the adhered protective film and The rubber roller 245 is fixed. At this time, since the rubber roller 245 is in contact with the clamping block 247, the rubber roller 245 does not rotate. As the first two-axis moving module 231 drives the optical film adsorbed by the first suction cup 234 to move, the optical film and the protective film move relative to each other, so that the protective film on the bottom surface is separated from the optical film, and the film is peeled off. After the film is peeled off, the torn protective film will bend to a certain extent under the action of gravity. Next, the clamping cylinder 242 drives the two clamping claws 243 to approach each other to clamp the protective film, and then the moving cylinder 246 drives the clamping block 247 to move to release the state of resistance to the rubber roller 245. The second rotating cylinder 241 drives the protective film clamped by the clamping claws 243 to rotate above the waste basket 25. At this time, the protective film is separated from the rubber roller 245, and the clamping cylinder 242 drives the clamping claws 243 to release the clamping of the protective film, so that the protective film is thrown into the waste basket 25.

[0067] The material transfer assembly 5 includes a gantry 51, and a second adsorption transfer assembly 52 and a third adsorption transfer assembly 53 are respectively arranged on both sides of the gantry 51. A second air knife 54 is fixedly installed on the lower surface of the horizontal frame of the gantry 51, and the second air knife 54 is located at the moving path position of the pressing loading and unloading device 4.

[0068] The second adsorption and transfer assembly 52 includes a second two-axis mobile module 521 fixedly mounted on one side of the gantry 51, a second fixed plate 522 fixedly mounted on the mobile end of the second two-axis mobile module 521, a plurality of second suction cups 523 for adsorption and transfer fixedly mounted on the second fixed plate 522, and a first positioning CCD 524 also mounted on the mobile end of the second two-axis mobile module 521;

[0069] The third adsorption transfer component 53 includes a third two-axis movable module 531 fixedly installed on the other side, and a third fixed plate 532 is fixedly installed on the movable end of the third two-axis movable module 531, and a plurality of third suction cups 533 for adsorption and transportation are fixedly installed on the third fixed plate 532.

[0070] See also Figure 1 , Figure 5 and Figure 6 First, the second suction cup 523 located on the second fixed plate 522 is driven by the second two-axis moving module 521 to move to the position of the lens loading platform 6, and is first positioned by the first positioning CCD524. After positioning, the lens on the lens loading platform 6 is adsorbed by the second suction cup 523, and the adsorbed lens is again transferred to the pressing and loading and unloading device 4 by the second two-axis moving module 521 to complete the loading of the lens; next, the third suction cup 533 located on the third fixed plate 532 is driven by the third two-axis moving module 531 to move to the unloading position of the first linear module 21, and the optical film with the protective film torn off on the first carrier 22 is adsorbed by the third suction cup 533, and is transferred to the pre-forming device 8 described below for pre-forming. After the pre-forming is completed, the pre-formed optical film is moved to the pressing and loading and unloading device 4 to complete the transportation and loading of the optical film.

[0071] The pressing loading and unloading device 4 includes a transfer rack 41 slidably mounted on the frame 1 and a linear driving module 49 driving the transfer rack 41 to move back and forth in the direction of the molding and bonding device 3. A first lifting plate 42 is provided inside the transfer rack 41 for lifting and sliding. A first linear lifting module 43 driving the first lifting plate 42 to lift and lower is installed on the transfer rack 41. A molding and bonding lower cavity 45 is fixedly provided on the upper surface of the transfer rack 41. A first exhaust hole for vacuuming is provided on the outer side surface of the molding and bonding lower cavity 45 close to the molding and bonding device 3. A first vacuum gauge 48 for detecting the internal vacuum is also installed on the molding and bonding lower cavity 45. The outer circumference of the center hole on the upper surface of the molding and bonding lower cavity 45 is evenly arranged. There are multiple first fixed suction cups 46, and a carrier 47 for carrying lenses from the lens loading platform 6 is fixedly installed on the upper surface of the first lifting plate 42. A DD motor 44 is fixedly installed on the first lifting plate 42, and the bottom of the carrier 47 is installed on the rotating end of the DD motor 44. As the first linear lifting module 43 drives the first lifting plate 42 to rise and fall, the carrier 47 is lifted and moved in the center hole of the molding and bonding lower cavity 45. Two lifting cylinders 411 are fixedly installed on the upper surface of the first lifting plate 42, and a mounting plate 410 is fixedly installed on the upper surface of the two lifting cylinders 411. A first sealing bellows 412 is arranged between the mounting plate 410 and the inner top surface of the transfer rack 41 and is sleeved on the outer surface of the carrier 47.

[0072] See also Figures 7 to 17As shown, the first linear lifting module 43 drives the first lifting plate 42 to lift and lower, so that the top of the carrier 47 is located above the molding and bonding lower chamber 45, and then the second adsorption and transfer component 52 transports the lens to the carrier 47 first, and then drives the first lifting plate 42 to lift and lower by the first linear lifting module 43 again to place the top of the carrier 47 under the upper surface of the molding and bonding lower chamber 45, and then the third adsorption and transfer component 53 transports the optical film to the molding and bonding lower chamber 45, and uses the first fixed suction cup 46 on the upper surface of the molding and bonding lower chamber 45 to adsorb and fix the edge of the molded shape of the optical film. At this time, the first fixed suction cup 46 is located at the lens position on the carrier 47 to contact and realize pre-bonding.

[0073] In this embodiment, the bottom surface of the mounting plate 410 is sealed and connected to the rotating end of the DD motor 44, and in order to prevent vacuum leakage during vacuum extraction, the top surface of the transfer rack 41 and the mounting plate 410 are sealed by the first sealing bellows 412 to prevent vacuum leakage, and the mounting plate 410 is lifted and lowered by the lifting cylinder 411, thereby facilitating the separation of the mounting plate 410 and the DD motor 44 and facilitating the disassembly, assembly and replacement of the DD motor 44.

[0074] The carrier 47 includes a lifting tube 471 fixedly installed on the rotating end of the DD motor 44, a fixing seat 472 is fixedly installed on the upper surface of the lifting tube 471, a plurality of mounting grooves 473 are provided on the outer surface of the fixing seat 472, a blocking block 475 is rotatably installed in each mounting groove 473, a spring 474 is provided between the bottom of each blocking block 475 and the side wall of the mounting groove 473 close to the center direction of the fixing seat 472, the tops of the plurality of blocking blocks 475 form a circle adapted to the lens, an unlocking cylinder 476 is fixedly installed on the outer side surface of the molded and fitted lower cavity 45, a transmission rod 477 is installed at the power output end of the unlocking cylinder 476, which passes through the outer shell of the molded and fitted lower cavity 45 to the inside thereof, when the bottom of the blocking block 475 is located at the position of the transmission rod 477, the unlocking cylinder 476 drives the transmission rod 477 to move toward the blocking block 475 to drive the blocking block 475 to rotate about the rotation axis so that the circle surrounded by the top expands and opens.

[0075] See also Figures 8 to 10As shown, first, before the lens is transported to the finished product unloading carrier 7, the first linear lifting module 43 drives the first lifting plate 42 to rise, so that the bottom of the enclosure block 475 is located at the position of the transmission rod 477, and then the unlocking cylinder 476 on the outer surface of the molding and bonding lower cavity 45 is started to drive the transmission rod 477 to move toward the bottom of the enclosure block 475. For this purpose, after the transmission rod 477 contacts the bottom of the enclosure block 475 to overcome the elastic force of the spring 474, the enclosure block 475 is rotated about the rotation axis, and the top of the enclosure block 475 expands outward, and the circle formed also expands outward, so that the expanded circle is larger than the diameter of the lens. After the second adsorption and transfer component 52 transports the lens to the fixed seat 472, the unlocking cylinder 476 drives the transmission rod 477 to move away from the enclosure block 475, and the top of the enclosure block 475 rotates inward under the elastic force of the spring 474, so that the circle surrounded by the top of the enclosure block 475 limits the edge of the lens, thereby fixing the lens.

[0076] See also Fig.10 It can be seen that in this embodiment, there are four enclosure blocks 475, and the tops of the four enclosure blocks 475 are close to each other to form a circle that fits the lens. Specifically, a limiting step (not marked in the figure) is provided on the inner side surface of the top of each enclosure block 475, so that the step can fix the edge of the lens to prevent the lens from separating from the fixing seat 472.

[0077] The forming and laminating device 3 includes a forming and laminating upper chamber 31, a first inflation hole for inflating positive pressure air is provided on the back of the forming and laminating upper chamber 31, the first inflation hole is connected to the inflation pipeline, a second lifting plate 32 is fixedly installed on the top of the forming and laminating upper chamber 31, and second linear lifting modules 33 are provided on both sides of the second lifting plate 32 to drive it to move up and down, and also includes a first horizontal plate 36, and an air suction nozzle 37 is fixedly installed on the side of the first horizontal plate 36 close to the pressing and loading and unloading device 4. When the pressing and loading and unloading device 4 is located directly below the forming and laminating device 3, the air suction nozzle 37 is sealed and connected to the first air suction hole of the pressing and loading and unloading device 4;

[0078] The molding and bonding heating component 34 is located on a side between the two second linear lifting modules 33, and the molding and bonding heating component 34 includes a second horizontal plate 341 for installation, and a third lifting module 342 is fixedly installed on the second horizontal plate 341, and a connecting frame 343 is fixedly installed on the lifting end of the third lifting module 342, and a first heating lamp 344 for heating is fixedly installed on the bottom surface of the connecting frame 343. The first heating lamp 344 heats the optical film inside the molding and bonding upper cavity 31 through the top window of the molding and bonding upper cavity 31; the second lifting plate 32 is installed with a first temperature sensor 35 for detecting the temperature of the optical film inside the molding and bonding upper cavity 31 through the front window.

[0079] The inflation pipeline mentioned above can realize both inflation and exhaust. Correspondingly, the exhaust nozzle 37 can also realize exhaust and inflation. It can realize vacuum or positive pressure by exhausting according to actual needs, and no specific limitation is made here.

[0080] See also Figure 7 , Figures 11 to 13 As shown, the pressing loading and unloading device 4 drives the optical film and the lens to be moved to the bottom of the molding and bonding upper chamber 31. At this time, the vacuum nozzle 37 is connected to the first vacuum hole, and the second linear lifting module 33 drives the molding and bonding upper chamber 31 on the lower surface of the second lifting plate 32 to seal with the molding and bonding lower chamber 45. The molding and bonding lower chamber 45 is evacuated by the vacuum nozzle 37, and the molding and bonding upper chamber 31 is evacuated by the inflation pipeline. The vacuum in the chamber composed of the molding and bonding lower chamber 45 and the molding and bonding upper chamber 31 is detected by the first vacuum gauge 48. When the vacuum reaches a predetermined value, the vacuum is stopped. Next, the first heating lamp 344 is moved to the window position above the molding and bonding upper chamber 31 under the drive of the third lifting module 342, and the molding and bonding heating assembly 3 is used. 4 heats the optical film located in the chamber composed of the molding and bonding upper chamber 31 and the molding and bonding lower chamber 45. During the heating process, the first temperature sensor 35 monitors the heating temperature in real time to prevent the temperature from being too high or too low. After the temperature reaches the predetermined requirement, the first heating lamp 344 stops heating, and the molding and bonding upper chamber 31 is filled with positive pressure air through the inflation pipeline and the passage of the first inflation hole stroke. Under the action of the air pressure difference, the optical film and the lens are fully contacted and bonded. After the bonding is completed, the molding and bonding upper chamber 31 and the molding and bonding lower chamber 45 are depressurized. After the pressure relief is completed, the bonded lens is moved to the unloading position through the pressing and loading and unloading device 4, and the bonded lens on the pressing and loading and unloading device 4 is unloaded to the position of the finished product unloading carrier 7 through the material transfer component 5.

[0081] It also includes an air compressor 12 that provides gas power for the molding and bonding device 3, the pressing and loading and unloading device 4, and the pre-forming device 8. The pressure of the positive pressure gas is 2Mpa to 4Mpa. In practice, it can be adaptively adjusted according to factors such as the material of the optical film and the degree of curvature of the lens. The specific pressure value of the positive pressure gas is not limited. The vacuuming step can be operated by the corresponding vacuum generator, and the vacuuming, filling and deflation operations can be realized through the linkage between the air compressor, the vacuum generator and the air circuit. The specific air circuit can be designed according to needs and is not limited here.

[0082] Some existing devices for attaching optical films usually only adhere the optical film through the pressure difference between negative pressure and atmospheric pressure in the form of vacuum pressure. However, the bonding effect cannot meet the expected effect due to pressure and other reasons. For this reason, the present application performs positive pressure bonding on one side and negative pressure on the other side. The pressure difference between positive pressure and negative pressure is used to achieve the bonding of the optical film under high pressure.

[0083] The preforming device 8 includes a preforming lower chamber 81 and a preforming upper chamber 82. A plurality of second fixed suction cups 86 are arranged on the upper surface of the preforming lower chamber 81 about the central circumference. A second heating lamp 87 for heating is installed on the frame 1 directly below the preforming upper chamber 82. A second vacuum gauge 814 connected to the interior of the preforming upper chamber 82 is installed on the outer side of the preforming upper chamber 82. A forming jig 83 is arranged inside the preforming upper chamber 82. A second linear module 84 is arranged below the preforming lower chamber 81 to drive it to move directly below the preforming upper chamber 82. A moving plate 85 is installed at the moving end of the second linear module 84. The molding lower chamber 81 is fixedly mounted on the upper surface of the movable plate 85, and the preforming device 8 also includes a lifting drive assembly 89 for driving the preforming upper chamber 82 to rise and fall; a second positioning CCD88 is also provided on the upper surface of the frame 1, and a second inflation hole for filling positive air is provided on the back of the preforming lower chamber 81, and a second exhaust hole for vacuuming is provided on the back of the preforming upper chamber 82, and the second exhaust hole is connected to an exhaust pipe 812, and a third horizontal plate 815 is provided on one side of the back of the preforming lower chamber 81, and an inflation nozzle 811 adapted to the second inflation hole is provided on the side of the third horizontal plate 815 close to the direction of the preforming lower chamber 81.

[0084] In this embodiment, the exhaust pipe 812 and the inflation nozzle 811 can be used for both exhausting air to achieve a vacuum and inflating air to achieve a positive pressure. In practice, they can be switched freely according to needs, and no specific restrictions are made here.

[0085] See also Fig.14 and Fig.16 As shown, in order to ensure the bonding quality in the molding process, the optical film is first pre-molded into a shape that matches the lens, and then bonded to the lens through formal molding, thereby improving the molding quality.

[0086] Specifically, first, the third adsorption and transfer component 53 positions the optical film with the protective film torn off through the second positioning CCD88, and then transfers it to the upper surface of the pre-molded lower cavity 81 to adsorb and fix the optical film through the second fixed suction cup 86. At this time, the supporting film is located on the upper surface of the optical film, and the movable plate 85 drives the optical film on the upper surface of the pre-molded lower cavity 81 to move to the bottom of the pre-molded upper cavity 82. The second inflation hole on the back of the pre-molded lower cavity 81 is tightly fitted and sealed with the inflation nozzle 811. The lifting drive component 89 drives the pre-molded upper cavity 82 to seal with the pre-molded lower cavity 81. The interior of the pre-molded upper cavity 82 is evacuated through the exhaust pipe 812, and the interior of the pre-molded lower cavity 81 is evacuated through the inflation nozzle 811. During the vacuuming process, the second vacuum gauge 814 performs real-time detection of the vacuum value of the cavity formed by the pre-molded lower cavity 81 and the pre-molded upper cavity 82 until it reaches a predetermined value. Then the second heating lamp 87 passes through the pre-molded The bottom window of the lower cavity 81 heats the optical film inside it. During this process, the second temperature sensor 813 detects the temperature in real time. When the temperature reaches the predetermined value, the lifting drive assembly 89 drives the molding jig 83 to move closer to the heated optical film and contact the supporting film on the upper surface of the optical film. Next, the pre-molding lower cavity 81 is inflated by the inflation nozzle 811. Under the action of the air pressure difference between the pre-molding lower cavity 81 and the pre-molding upper cavity 82, the heated optical film and the supporting film are pressed against the molding jig 83, so that the optical film is formed into a shape that matches the molding jig 83. In this embodiment, the shape of the molding jig 83 can be the same as or similar to the shape of the lens, so as to facilitate the subsequent molding and bonding device 3 to mold the lens and the optical film tightly. Compared with one-time pressing and bonding, pre-molding before pressing and bonding can improve the success rate of pressing and bonding and reduce the generation of wrinkles and voids.

[0087] In the present application, an external air compressor is used to provide corresponding positive pressure air to the inflation nozzle 811, and a vacuum generator is used to provide negative pressure air for the vacuum step to form negative pressure. In the present embodiment, the air compressor and vacuum generator that provide positive pressure and negative pressure in the preforming device 8 can be the same as the forming and bonding device 3, and the same components are used to provide positive pressure and negative pressure. Accordingly, the pressure values ​​of positive pressure and negative pressure can be set and adjusted according to needs, and there is no limitation here.

[0088] In this embodiment, the second heating lamp 87 and the first heating lamp 344 are both IR lamps.

[0089] The lifting drive assembly 89 includes a third lifting plate 891 fixedly mounted on the upper surface of the pre-forming upper cavity 82, and fourth linear lifting modules 892 are arranged on both sides of the third lifting plate 891. The fourth linear lifting module 892 is transmission-connected with the third lifting plate 891 to drive the third lifting plate 891 to move up and down. A mounting frame 893 is also fixedly mounted on the upper surface of the third lifting plate 891, and a fourth lifting plate 894 is installed in the mounting frame 893 for lifting and sliding. A fifth linear lifting module 895 for driving the fourth lifting plate 894 to move up and down is also installed on the mounting frame 893. The top of the forming jig 83 is fixedly connected to the bottom surface of the fourth lifting plate 894, and the bottom of the fourth lifting plate 894 passes through the through hole on the top surface of the third lifting plate 891 to the inside of the pre-forming upper cavity 82. A second sealing bellows 810 sleeved on the forming jig 83 is installed between the fourth lifting plate 894 and the third lifting plate 891, and a second temperature sensor 813 is installed on the third lifting plate 891 to detect the internal temperature of the pre-forming lower cavity 81 through the window on the pre-forming lower cavity 81.

[0090] See also Fig.14 and Fig.15 As shown, the fourth linear lifting module 892 drives the pre-forming upper cavity 82 located on the lower surface of the third lifting plate 891 to be lifted and lowered, and the fifth linear lifting module 895 drives the forming jig 83 fixedly connected to the fourth lifting plate 894 to be lifted and moved, so that the forming jig 83 is moved closer to or away from the optical film; after the pre-forming of the optical film is completed, the second linear module 84 drives the pre-forming lower cavity 81 located on the upper surface of the moving plate 85 to be moved to the loading position, and the pre-formed optical film is transferred to the position of the pressing loading and unloading device 4 through the transfer assembly 5.

[0091] A first snap-fit ​​fixing structure 9 for fixing is arranged between the forming and bonding device 3 and the pressing and loading and unloading device 4, and between the pre-forming upper cavity 82 and the pre-forming lower cavity 81. The first snap-fit ​​fixing structure 9 includes a first snap-fit ​​plate 91. A first snap-fit ​​driving cylinder 93 is hingedly installed at the driving end of the first snap-fit ​​plate 91. A first snap-fit ​​block 92 is arranged at the snap-fit ​​end of the first snap-fit ​​plate 91. When in use, the first snap-fit ​​driving cylinder 93 drives the first snap-fit ​​plate 91 to rotate so that the snap-fit ​​end is snapped with the first snap-fit ​​block 92.

[0092] See also Fig.11 and Fig.16 As shown, in the present application, after the molded bonding lower cavity 45 and the molded bonding upper cavity 31 are bonded, the two are fixed by the first snap-fit ​​fixing structure 9. Similarly, after the pre-molded lower cavity 81 and the pre-molded upper cavity 82 are bonded, the two are also fixed by the first snap-fit ​​fixing structure 9. Specifically, when fixing, first, the first snap-fit ​​driving cylinder 93 drives one end of the first snap-fit ​​plate 91 to move. Then, under the action of the hinge shaft, the other end of the first snap-fit ​​plate 91 moves toward the direction close to the first snap-fit ​​block 92 and snaps into place, thereby achieving a fixing effect.

[0093] A second snap-fit ​​fixing structure 10 for fixing the movable plate 85 is installed on the second sealing bellows 810, and the second snap-fit ​​fixing structure 10 includes a hinged seat 101 fixedly installed on the side of the second sealing bellows 810, and a second snap-fit ​​driving cylinder 102 is hingedly installed on the hinged seat 101. A second snap-fit ​​plate 103 is also hingedly installed on the second sealing bellows 810, and the other end of the second snap-fit ​​plate 103 is hinged to the output end of the second snap-fit ​​driving cylinder 102. A second snap-fit ​​block 104 that can snap with the second snap-fit ​​plate 103 is fixedly installed on the movable plate 85.

[0094] See also Fig.16 As shown, when the pre-molding lower cavity 81 is transferred to the position directly below the pre-molding upper cavity 82, the second snap-fitting driving cylinder 102 drives the second snap-fitting plate 103 to move downward, so that the second snap-fitting plate 103 snaps onto the second snap-fitting block 104 on the movable plate 85, thereby fixing the position of the movable plate 85 and preventing it from moving.

[0095] A useful detection component 11 is arranged between the molding and laminating device 3 and the pressing and loading and unloading device 4. The detection component 11 is located above the moving path of the pressing and loading and unloading device 4. The detection component 11 includes a detection frame 111 for installation. An upper detection sensor 112 is fixedly installed on the side of the cross bar of the detection frame 111. A lower detection sensor 113 that cooperates with the upper detection sensor 112 for detection is installed on the frame 1 directly below the upper detection sensor 112. A UV lamp 114 is fixedly installed on the other side of the cross bar of the detection frame 111.

[0096] Since the glue area of ​​the film carrier is larger than the position of the lens, in order for the glue to adhere to the finished product unloading carrier, the UV lamp 114 is used to deglue it to prevent the glue from adhering to the carrier.

[0097] See also Figure 7 As shown, in order to ensure the optical effect of the optical film and the lens after molding and bonding, the upper detection sensor 112 and the lower detection sensor 113 cooperate to detect the positional relationship between the lens and the optical film in real time, see Figure 8It can be seen that the optical film is adsorbed and fixed on the molded and bonded lower cavity 45, and the lens is located on the carrier 47, that is, the lens on the carrier 47 can rotate relative to the optical film on the molded and bonded lower cavity 45, and the carrier 47 and the DD motor 44 and the middle of the first lifting plate 42 are all hollow, so that the detection light of the lower detection sensor 113 can pass through the lens and optical film located on the carrier 47 to the upper detection sensor 112, so as to realize the detection of corresponding data. During the detection process, the lens on the carrier 47 can be mobilized by the DD motor 44 to rotate relative to the optical film, so as to stop rotating until the optical effect between the two reaches the maximum value. The detected optical data can be a scattering effect, a focusing effect, etc. The sensors used by the upper detection sensor 112 and the lower detection sensor 113 can be adaptively selected according to the detection of different data. There is no specific restriction on the type of optical effect and the type of sensor here.

[0098] The working process of the utility model is as follows: first, the optical film on the first carrier 22 is moved to the position of the first adsorption transfer component 23 through the first linear module 21, and the first adsorption transfer component 23 adsorbs and transfers the optical film on the first carrier 22 to the position of the film tearing component 24, and the protective film is torn off by the cooperation of the film tearing component 24 and the first adsorption transfer component 23. After the protective film is torn off, the first adsorption transfer component 23 places the optical film on the first carrier 22, and the optical film with the protective film torn off on the first carrier 22 is moved to the loading position of the third adsorption transfer component 53 through the first linear module 21, and the third adsorption transfer component 53 moves the optical film to the preforming device 8 In the process, the optical film is preformed by the preforming device 8, and then the second adsorption and transfer component 52 transports the lens at the lens loading platform 6 to the pressing and loading device 4, and then the third adsorption and transfer component 53 transports the preformed optical film from the unloading position of the preforming device 8 to the pressing and loading device 4. At this time, the optical film is located above the lens, and the pressing and loading device 4 transfers the optical film and the lens to the position of the forming and bonding device 3 for pressing and bonding. After the optical film and the lens are pressed and bonded, the pressing and loading device 4 transfers the lens with the optical film to the unloading position, and the second adsorption and transfer component 52 transports the lens to the finished product unloading platform 7 for unloading.

[0099] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A lens film application device, comprising a frame (1), characterized in that: The frame (1) is provided with a film tearing and loading and unloading device (2) for tearing off the protective film of the optical film and a molding and bonding device (3) for vacuum bonding the optical film, and also includes a pressing loading and unloading device (4) for loading and unloading the molding and bonding device (3). A transfer component (5) is provided at the output position of the film tearing and loading and unloading device (2) for transferring the optical film with the protective film torn off and the lens to the pressing loading and unloading device (4). A pre-forming device (8) for pre-forming the optical film is also provided in the path of the transfer component (5) transferring the optical film to the pressing loading and unloading device (4). The frame (1) is also provided with a lens loading platform (6) for loading lenses and a finished product unloading platform (7) for unloading lenses after film bonding. The molding and bonding device (3) includes a molding and bonding heating component (34) for heating the optical film before bonding.

2. The lens film laminating device according to claim 1, characterized in that: The film tearing and loading and unloading device (2) comprises a first linear module (21) for transferring, a moving end of the first linear module (21) is provided with a first carrier (22) for loading the optical film with the protective film not torn off, a first adsorption and transfer component (23) for cooperating with the protective film tearing is provided at the unloading position of the first linear module (21), a film tearing component (24) is provided at the film tearing position of the first adsorption and transfer component (23), a first air knife (26) is provided on one side of the film tearing component (24), and a waste basket (25) is provided below one side of the film tearing component (24).

3. The lens film laminating device according to claim 2, characterized in that: The first adsorption transfer component (23) comprises a first two-axis movable module (231), a first rotary cylinder (232) is installed at the movable end of the first two-axis movable module (231), a first fixed plate (233) is fixedly installed at the rotating end of the first rotary cylinder (232), and a plurality of first suction cups (234) for adsorption are fixedly installed on the first fixed plate (233); The film tearing assembly (24) comprises a second rotating cylinder (241), a clamping cylinder (242) is fixedly mounted on the rotating end of the second rotating cylinder (241), a clamping claw (243) is mounted on the clamping end of the clamping cylinder (242), a fixing frame (244) is fixedly mounted on the frame (1) on one side of the clamping cylinder (242), a rubber roller (245) is rotatably mounted on the upper surface of the fixing frame (244) through a mounting seat, a movable cylinder (246) is fixedly mounted on the end of the bottom surface of the fixing frame (244) close to the clamping cylinder (242), a clamping block (247) is mounted on the movable end of the movable cylinder (246), and an extending end of the clamping block (247) is located on the side of the rubber roller (245) close to the clamping cylinder (242).

4. The lens film laminating device according to claim 1, characterized in that: The material transfer assembly (5) comprises a gantry (51), and a second adsorption transfer assembly (52) and a third adsorption transfer assembly (53) are respectively arranged on two side surfaces of the gantry (51), and a second air knife (54) is fixedly installed on the lower surface of the horizontal frame of the gantry (51), and the second air knife (54) is located at a position of a moving path of the pressing and loading and unloading device (4); The second adsorption and transfer component (52) comprises a second two-axis movable module (521) fixedly mounted on one side of the gantry (51); a second fixed plate (522) is fixedly mounted on the movable end of the second two-axis movable module (521); a plurality of second suction cups (523) for adsorption and transfer are fixedly mounted on the second fixed plate (522); and a first positioning CCD (524) is also mounted on the movable end of the second two-axis movable module (521); The third adsorption and transfer component (53) includes a third two-axis movable module (531) fixedly mounted on the other side surface, a third fixed plate (532) fixedly mounted on the movable end of the third two-axis movable module (531), and a plurality of third suction cups (533) for adsorption and transfer fixedly mounted on the third fixed plate (532).

5. The lens film laminating device according to claim 1, characterized in that: It also includes an air compressor (12) for providing gas power for the molding and bonding device (3), the pressing and loading and unloading device (4) and the pre-forming device (8); the pressing and loading and unloading device (4) includes a transfer rack (41) slidably mounted on the frame (1) and a linear drive module (49) for driving the transfer rack (41) to move back and forth in the direction of the molding and bonding device (3); a first lifting plate (42) is provided inside the transfer rack (41) for lifting and sliding; a first linear lifting module (43) for driving the first lifting plate (42) to lift and lower is installed on the transfer rack (41); a molding and bonding lower chamber (45) is fixedly provided on the upper surface of the transfer rack (41); a first exhaust hole for vacuuming is provided on the outer side surface of the molding and bonding lower chamber (45) close to the molding and bonding device (3); and a first vacuum gauge (48) for detecting the internal vacuum is also installed on the molding and bonding lower chamber (45). A plurality of first fixed suction cups (46) are evenly arranged at the outer circumference of the central hole on the upper surface of the molding and bonding lower chamber (45); a carrier (47) for carrying lenses from the lens loading platform (6) is fixedly installed on the upper surface of the first lifting plate (42); a DD motor (44) is fixedly installed on the first lifting plate (42); the bottom of the carrier (47) is installed on the rotating end of the DD motor (44); as the first linear lifting module (43) drives the first lifting plate (42) to rise and fall, the carrier (47) is lifted and moved in the central hole of the molding and bonding lower chamber (45); two lifting cylinders (411) are fixedly installed on the upper surface of the first lifting plate (42); a mounting plate (410) is fixedly installed on the upper surface of the two lifting cylinders (411); a first sealing bellows (412) sleeved on the outer surface of the carrier (47) is arranged between the mounting plate (410) and the inner top surface of the transfer rack (41).

6. The lens film application device according to claim 5, characterized in that: The carrier (47) includes a lifting tube (471) fixedly mounted on the rotating end of the DD motor (44), a fixing seat (472) is fixedly mounted on the upper surface of the lifting tube (471), a plurality of mounting grooves (473) are provided on the outer surface of the fixing seat (472), a blocking block (475) is rotatably mounted in each of the mounting grooves (473), a spring (474) is arranged between the bottom of each blocking block (475) and the side wall of the mounting groove (473) close to the center of the fixing seat (472), and the tops of the plurality of blocking blocks (475) are The outer side of the molded and fitted lower chamber (45) is fixedly mounted with an unlocking cylinder (476), and the power output end of the unlocking cylinder (476) is mounted with a transmission rod (477) that passes through the outer shell of the molded and fitted lower chamber (45) to the inside thereof. When the bottom of the enclosure block (475) is located at the position of the transmission rod (477), the unlocking cylinder (476) drives the transmission rod (477) to move toward the enclosure block (475) to drive the enclosure block (475) to rotate about the rotation axis so that the circle surrounded by the top is expanded and opened.

7. The lens film laminating device according to claim 1, characterized in that: The molding and laminating device (3) comprises an upper molding and laminating chamber (31), a first inflation hole for inflating positive pressure air is provided on the back of the upper molding and laminating chamber (31), the first inflation hole is connected to an inflation pipeline, a second lifting plate (32) is fixedly installed on the top of the upper molding and laminating chamber (31), and second linear lifting modules (33) for driving the second lifting plate (32) to move up and down are arranged on both sides, and also comprises a first transverse plate (36), and an air suction nozzle (37) is fixedly installed on the side of the first transverse plate (36) close to the direction of the pressing and loading and unloading device (4), and when the pressing and loading and unloading device (4) is located directly below the molding and laminating device (3), the air suction nozzle (37) is sealed and connected to the first air suction hole of the pressing and loading and unloading device (4); The molding and bonding heating component (34) is located on a side between the two second linear lifting modules (33), and the molding and bonding heating component (34) includes a second horizontal plate (341) for installation, and a third lifting module (342) is fixedly installed on the second horizontal plate (341), and a connecting frame (343) is fixedly installed on the lifting end of the third lifting module (342), and a first heating lamp (344) for heating is fixedly installed on the bottom surface of the connecting frame (343), and the first heating lamp (344) passes through the top window of the molding and bonding upper cavity (31) to heat the optical film located inside the molding and bonding upper cavity (31); and a first temperature sensor (35) is installed on the second lifting plate (32) to detect the temperature of the optical film located inside the molding and bonding upper cavity (31) through the front window.

8. The lens film laminating device according to claim 1, characterized in that: The preforming device (8) comprises a preforming lower chamber (81) and a preforming upper chamber (82); a plurality of second fixed suction cups (86) are arranged on the upper surface of the preforming lower chamber (81) about the central circumference; a second heating lamp (87) for heating is installed on the frame (1) directly below the preforming upper chamber (82); a second vacuum gauge (814) in communication with the interior of the preforming upper chamber (82) is installed on the outer side of the preforming upper chamber (82); a forming jig (83) is arranged inside the preforming upper chamber (82); a second linear module (84) is arranged below the preforming lower chamber (81) to drive the preforming lower chamber (81) to move to the bottom of the preforming upper chamber (82); a moving plate (85) is installed at the moving end of the second linear module (84); The preforming lower chamber (81) is fixedly mounted on the upper surface of the movable plate (85); the preforming device (8) further comprises a lifting drive assembly (89) for driving the preforming upper chamber (82) to rise and fall; a second positioning CCD (88) is also arranged on the upper surface of the frame (1); a second air filling hole for filling positive air is arranged on the back of the preforming lower chamber (81); a second air exhaust hole for vacuuming is arranged on the back of the preforming upper chamber (82); the second air exhaust hole is connected to an air exhaust pipe (812); a third horizontal plate (815) is arranged on one side of the back of the preforming lower chamber (81); and an air filling nozzle (811) adapted to the second air filling hole is arranged on the side of the third horizontal plate (815) close to the direction of the preforming lower chamber (81).

9. The lens film laminating device according to claim 8, characterized in that: The lifting drive assembly (89) comprises a third lifting plate (891) fixedly mounted on the upper surface of the pre-forming upper cavity (82), fourth linear lifting modules (892) are arranged on both sides of the third lifting plate (891), the fourth linear lifting modules (892) are connected to the third lifting plate (891) in a transmission manner so as to drive the third lifting plate (891) to move up and down, a mounting frame (893) is also fixedly mounted on the upper surface of the third lifting plate (891), a fourth lifting plate (894) is mounted in the mounting frame (893) in a lifting and sliding manner, and a device for driving the fourth lifting plate (894) is also mounted on the mounting frame (893). The fifth linear lifting module (895) is lifted and lowered by the fourth lifting plate (894), the top of the forming jig (83) is fixedly connected to the bottom of the fourth lifting plate (894), the bottom of the fourth lifting plate (894) passes through the through hole on the top of the third lifting plate (891) to the inside of the pre-forming upper cavity (82), a second sealing bellows (810) sleeved on the forming jig (83) is installed between the fourth lifting plate (894) and the third lifting plate (891), and a second temperature sensor (813) is installed on the third lifting plate (891) for detecting the internal temperature of the pre-forming lower cavity (81) through the window on the pre-forming lower cavity (81).

10. The lens film laminating device according to claim 9, characterized in that: A first buckling fixing structure (9) for fixing is provided between the molding and laminating device (3) and the pressing and loading and unloading device (4), and between the pre-molding upper cavity (82) and the pre-molding lower cavity (81). The first buckling fixing structure (9) comprises a first buckling plate (91). A first buckling driving cylinder (93) is hingedly mounted on a driving end of the first buckling plate (91). A first buckling block (92) is provided on the buckling end of the first buckling plate (91). When in use, the first buckling driving cylinder (93) drives the first buckling plate (91) to rotate so that the buckling end is buckled with the first buckling block (92). A second snap-fit ​​fixing structure (10) for fixing the movable plate (85) is installed on the second sealing bellows (810), and the second snap-fit ​​fixing structure (10) includes a hinge seat (101) fixedly installed on the side of the second sealing bellows (810), and a second snap-fit ​​driving cylinder (102) is hingedly installed on the hinge seat (101). A second snap-fit ​​plate (103) is also hingedly installed on the second sealing bellows (810), and the other end of the second snap-fit ​​plate (103) is hingedly connected to the output end of the second snap-fit ​​driving cylinder (102). A second snap-fit ​​block (104) capable of snapping with the second snap-fit ​​plate (103) is fixedly installed on the movable plate (85).

11. The lens film laminating device according to claim 1, characterized in that: A useful detection component (11) is arranged between the molding and laminating device (3) and the pressing and loading and unloading device (4); the detection component (11) is located above the moving path of the pressing and loading and unloading device (4); the detection component (11) comprises a detection frame (111) for installation; an upper detection sensor (112) is fixedly mounted on the side of the cross bar of the detection frame (111); a lower detection sensor (113) for detecting in cooperation with the upper detection sensor (112) is mounted on the frame (1) directly below the upper detection sensor (112); and a UV lamp (114) is fixedly mounted on the other side of the cross bar of the detection frame (111).

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