Wear-resistant ceramic plate processing device
By designing a ceramic plate processing device with an upper nozzle and a lower nozzle, water resources recovery and flexible cleaning of ceramic plates of different thicknesses are realized, and the problem of insufficient environmental protection and applicability of existing devices is solved, and processing efficiency and environmental protection are improved.
Patent Information
- Application Number
- CN202420595401.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Existing ceramic plate processing devices cannot effectively recover water resources and are difficult to flexibly clean ceramic plates of different thicknesses, resulting in low environmental protection and applicability.
A wear-resistant ceramic plate processing device is designed, and the upper and lower surfaces of the ceramic plate are flushed with the upper and lower nozzles, and the rinsing water is recycled into the cleaning tank to increase environmental protection. At the same time, through the coordination of the adjustment mechanism and the rubber elastic roller, ceramic plates of different thicknesses can be flexibly cleaned.
It realizes the recycling and use of water resources, improves the environmental protection of processing, and can flexibly process ceramic plates of different thicknesses, improving the applicability and processing efficiency of the device.
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Figure CN222570143U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic plate processing, in particular to a wear-resistant ceramic plate processing device. Background Art
[0002] Ceramic lining is a material with alumina as the main body and other ingredients added. It is sintered at a high temperature of 1700℃. It is widely used in coal transportation, material transportation systems, powder making systems, ash removal, dust removal systems and other mechanical equipment with high wear in thermal power, steel, smelting, machinery, coal, mining, chemical, cement, port terminals and other enterprises. Different types of products can be selected according to different needs.
[0003] During the production and processing of ceramic linings, a lot of dust particles will adhere to the surface. Generally, the dust particles need to be cleaned to facilitate the subsequent operation of the wear-resistant ceramic plates. The existing cleaning devices generally cannot recycle water resources during the cleaning process of the wear-resistant ceramic plates, and thus require more water resources, making the wear-resistant ceramic plate processing less environmentally friendly. In addition, the existing cleaning devices generally cannot flexibly clean wear-resistant ceramic plates of different thicknesses, which makes the wear-resistant ceramic plates less applicable. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides a wear-resistant ceramic plate processing device. With the wear-resistant ceramic plate processing device, the upper and lower cleaning nozzles are used to rinse the upper and lower surfaces of the wear-resistant ceramic plate. The rinse water will fall back into the cleaning pool and then be recycled, which is more environmentally friendly, thereby increasing the environmental friendliness of processing the wear-resistant ceramic plate and thereby increasing the practicality of the device. The upper and lower cleaning brushes and rubber elastic rollers can flexibly clean wear-resistant ceramic plates of different thicknesses, thereby increasing the practicality and applicability of the cleaning mechanism and thereby increasing the applicability and flexibility of the processing device, etc., solving the problem that the cleaning and processing of wear-resistant ceramic plates is not environmentally friendly and that wear-resistant ceramic plates of different thicknesses generally cannot be flexibly processed.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant ceramic plate processing device, comprising a processing table, on which a cleaning pool is welded;
[0008] Among them, two filter frames are fixedly connected to the inner wall of the cleaning tank, and the filter frames are made of mesh plates;
[0009] Wherein, the upper surface of the processing table is fixedly connected with two fixing blocks;
[0010] Among them, two limiting blocks are welded on the upper surface of the processing table;
[0011] Among them, a cleaning mechanism is arranged on the processing table, and the cleaning mechanism is used to clean the wear-resistant ceramic plate;
[0012] Wherein, an adjustment mechanism is arranged on the limiting block, and the adjustment mechanism enables the device to clean wear-resistant ceramic plates of different thicknesses.
[0013] Preferably, the adjustment mechanism comprises a sliding block, and the two limiting blocks are both in a "C" shape, and the two limiting blocks are arranged in a mirror image;
[0014] Wherein, the sliding block is slidably connected between the inner walls of the two limiting blocks;
[0015] Wherein, the upper surface of the processing table is rotatably connected with a threaded rod through a bearing.
[0016] Preferably, the sliding block is threadedly sleeved on the outer surface of the threaded rod;
[0017] Wherein, two positioning blocks are fixedly connected to the outer surface of one side of the sliding block close to the cleaning tank.
[0018] Preferably, the cleaning mechanism comprises a plurality of fixed shafts, the fixed shafts are rotatably connected between the two positioning blocks, and the fixed shafts are also rotatably connected between the two fixed blocks;
[0019] Wherein, a rubber elastic roller is provided on the outer surface of the fixed shaft;
[0020] Among them, a plurality of positioning shafts are rotatably connected between the two positioning blocks, and a plurality of positioning shafts are also rotatably connected between the two fixed blocks;
[0021] Wherein, a cleaning brush is arranged on the fixed sleeve on the outer surface of the positioning shaft.
[0022] Preferably, the plurality of rubber elastic rollers and the plurality of cleaning brushes are arranged at staggered intervals;
[0023] Wherein, the lower surfaces of the upper rubber elastic roller and the cleaning brush both extend beyond the lower surface of the positioning block;
[0024] Wherein, the upper surfaces of the lower rubber elastic roller and the cleaning brush extend beyond the upper surface of the fixing block;
[0025] Wherein, a plurality of upper cleaning pipes are fixedly connected between the two positioning blocks.
[0026] Preferably, a plurality of upper nozzles communicating with the interior of the upper cleaning pipe are welded to the lower surface of the upper cleaning pipe;
[0027] Among them, a plurality of lower cleaning pipes are fixedly connected between the two fixed blocks;
[0028] Among them, a plurality of lower nozzles communicating with the interior of the lower cleaning pipe are welded on the upper surface of the lower cleaning pipe;
[0029] The front ends of the lower fixed shaft and the lower positioning shaft rotate and penetrate the front surface of the front fixed block;
[0030] The front ends of the upper fixed shaft and the lower positioning shaft rotate to penetrate the front surface of the front positioning block.
[0031] Preferably, the front side surface of the front fixing block and the front side surface of the front positioning block are both fixedly connected to two motor seats;
[0032] Wherein, a rotating motor is installed on the motor seat;
[0033] The rotating output shaft of the rotating motor is fixedly connected to a rotating rod, and a plurality of worms are fixedly sleeved on the outer surface of the rotating rod;
[0034] Wherein, the front ends of the fixed shaft and the positioning shaft are fixedly connected with a worm wheel, and the worm wheel is meshingly connected with the worm.
[0035] Preferably, a water pump is provided in both filter frames, and a hose communicating with the interior is fixedly connected to the lower cleaning pipe and the upper cleaning pipe. One end of the two hoses away from the lower cleaning pipe and the upper cleaning pipe is fixedly inserted into the two filter frames and fixedly connected to the output end of the water pump.
[0036] (III) Beneficial effects
[0037] Compared with the prior art, the utility model provides a wear-resistant ceramic plate processing device, which has the following beneficial effects:
[0038] 1. The wear-resistant ceramic plate processing device uses the upper and lower cleaning nozzles to rinse the upper and lower surfaces of the wear-resistant ceramic plate. The rinsing water will fall back into the cleaning pool, and then the water will be recycled, which is more environmentally friendly, thereby increasing the environmental friendliness of processing the wear-resistant ceramic plate and increasing the practicality of the device.
[0039] 2. The wear-resistant ceramic plate processing device can adjust the distance between the upper and lower cleaning brushes and the rubber elastic roller, so that the upper and lower cleaning brushes and the rubber elastic rollers can flexibly clean wear-resistant ceramic plates of different thicknesses, thereby increasing the practicality and applicability of the cleaning mechanism, and thereby increasing the applicability and flexibility of the processing device.
[0040] 3. The wear-resistant ceramic plate processing device has an upper nozzle and a lower nozzle to flush the upper and lower surfaces of the wear-resistant ceramic plate, so that the wear-resistant ceramic plate can be cleaned without manual labor, and the cleaning is convenient and fast with high cleaning efficiency, thereby increasing the processing efficiency of the wear-resistant ceramic plate and the practicality of the processing device.
[0041] 4. The wear-resistant ceramic plate processing device, the filter frame can filter the impurities in the water in the cleaning pool, thereby ensuring the cleaning effect of the wear-resistant ceramic plate, avoiding impurities from clogging the upper and lower nozzles, and thus increasing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 This is a schematic diagram of the overall structure of a wear-resistant ceramic plate processing device of the utility model;
[0043] Figure 2 This is a schematic diagram of the structure of the fixed block of the utility model;
[0044] Figure 3 This is a schematic diagram of the filter frame structure of the utility model;
[0045] Figure 4 This is a schematic diagram of the structure of the fixed block of the utility model;
[0046] Figure 5 This is a schematic diagram of the limiting block structure of the utility model.
[0047] In the figure: 1. processing table; 2. cleaning tank; 3. filter frame; 4. fixing block; 5. fixing shaft; 6. rubber elastic roller; 7. cleaning brush; 8. lower cleaning pipe; 9. lower nozzle; 10. motor seat; 11. rotating motor; 12. limiting block; 13. sliding block; 14. threaded rod; 15. worm gear; 16. worm; 17. positioning block; 18. upper cleaning pipe; 19. upper nozzle; 20. positioning shaft. DETAILED DESCRIPTION
[0048] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0049] See also Figure 1-5 , the utility model provides a new technical solution: a wear-resistant ceramic plate processing device, comprising a processing table 1, on which a cleaning pool 2 is welded;
[0050] Among them, the inner wall of the cleaning pool 2 is fixedly connected with two filter frames 3, and the filter frames 3 are made of mesh plates;
[0051] Among them, the upper surface of the processing table 1 is fixedly connected with two fixing blocks 4;
[0052] Among them, two limiting blocks 12 are welded on the upper surface of the processing table 1;
[0053] Among them, a cleaning mechanism is provided on the processing table 1, and the cleaning mechanism is used to clean the wear-resistant ceramic plate;
[0054] Among them, an adjustment mechanism is arranged on the limiting block 12, and the adjustment mechanism enables the device to clean wear-resistant ceramic plates of different thicknesses.
[0055] Further, the adjustment mechanism includes a sliding block 13, and two limiting blocks 12 are both in a "C" shape, and the two limiting blocks 12 are arranged in a mirror image;
[0056] Wherein, the sliding block 13 is slidably connected between the inner walls of the two limiting blocks 12;
[0057] The upper surface of the processing table 1 is rotatably connected to a threaded rod 14 via a bearing.
[0058] Furthermore, the sliding block 13 is threadedly sleeved on the outer surface of the threaded rod 14;
[0059] Among them, two positioning blocks 17 are fixedly connected to the outer surface of one side of the sliding block 13 close to the cleaning tank 2 .
[0060] Further, the cleaning mechanism includes a plurality of fixed shafts 5, the fixed shafts 5 are rotatably connected between the two positioning blocks 17, and the fixed shafts 5 are also rotatably connected between the two fixed blocks 4;
[0061] The outer surface of the fixed shaft 5 is fixedly sleeved with a rubber elastic roller 6;
[0062] Among them, a plurality of positioning shafts 20 are rotatably connected between the two positioning blocks 17, and a plurality of positioning shafts 20 are also rotatably connected between the two fixing blocks 4;
[0063] Wherein, a cleaning brush 7 is fixedly sleeved on the outer surface of the positioning shaft 20 .
[0064] Furthermore, the plurality of rubber elastic rollers 6 and the plurality of cleaning brushes 7 are arranged at staggered intervals;
[0065] The lower surfaces of the upper rubber elastic roller 6 and the cleaning brush 7 extend beyond the lower surface of the positioning block 17;
[0066] The upper surfaces of the lower rubber elastic roller 6 and the cleaning brush 7 extend beyond the upper surface of the fixing block 4;
[0067] Among them, a plurality of upper cleaning pipes 18 are fixedly connected between the two positioning blocks 17 .
[0068] Furthermore, a plurality of upper nozzles 19 communicating with the interior of the upper cleaning pipe 18 are welded to the lower surface thereof;
[0069] Among them, a plurality of lower cleaning pipes 8 are fixedly connected between the two fixing blocks 4;
[0070] Among them, a plurality of lower nozzles 9 communicating with the interior of the lower cleaning pipe 8 are welded on the upper surface thereof;
[0071] The front ends of the lower fixed shaft 5 and the lower positioning shaft 20 rotate and penetrate the front surface of the front fixed block 4;
[0072] The front ends of the upper fixing shaft 5 and the lower positioning shaft 20 rotate to penetrate the front surface of the front positioning block 17 .
[0073] Furthermore, the front side surface of the front fixing block 4 and the front side surface of the front positioning block 17 are both fixedly connected to two motor seats 10;
[0074] Wherein, a rotating motor 11 is installed on the motor seat 10;
[0075] The rotating output shaft of the rotating motor 11 is fixedly connected to a rotating rod, and a plurality of worms 16 are fixedly sleeved on the outer surface of the rotating rod;
[0076] The front ends of the fixed shaft 5 and the positioning shaft 20 are fixedly connected with a worm gear 15 , and the worm gear 15 is meshingly connected with the worm 16 .
[0077] Furthermore, water pumps are provided in both filter frames 3, and hoses communicating with the interiors are fixedly connected to the lower cleaning pipe 8 and the upper cleaning pipe 18. One end of the two hoses away from the lower cleaning pipe 8 and the upper cleaning pipe 18 is fixedly inserted into the two filter frames 3 and fixedly connected to the output end of the water pump.
[0078] Furthermore, when in use, water is poured into the cleaning pool 2 so that the water covers the filter frame 3, and then the four rotating motors 11 are started. The four rotating motors 11 rotate to drive the upper and lower cleaning brushes 7 and the rubber elastic rollers 6 to rotate, and the wear-resistant ceramic plate is pushed between the upper and lower rubber elastic rollers 6 and the cleaning brushes 7. The upper and lower rubber elastic rollers 6 contact and slightly squeeze the upper and lower surfaces of the wear-resistant ceramic plate and transport the wear-resistant ceramic plate from left to right. Synchronously, the upper and lower cleaning brushes 7 rotate to clean the upper and lower surfaces of the wear-resistant ceramic plate, thereby allowing the wear-resistant ceramic plate to be cleaned. The wear-resistant ceramic plate is cleaned, and two water pumps are started synchronously at this time. The two water pumps input the water in the cleaning pool 2 into the upper cleaning pipe 18 and the lower cleaning pipe 8 through the hose, and then spray it out through the upper nozzle 19 and the lower nozzle 9. Then, when the wear-resistant ceramic plate is moved and transported between the upper nozzle 19 and the lower nozzle 9, the upper nozzle 19 and the lower nozzle 9 rinse the upper and lower surfaces of the wear-resistant ceramic plate, so that the wear-resistant ceramic plate does not need manual cleaning, the cleaning is convenient and fast, and the cleaning efficiency is high, thereby increasing the processing efficiency of the wear-resistant ceramic plate, and thereby increasing the practicality of the processing device.
[0079] Furthermore, when in use, the threaded rod 14 is rotated, and the sliding block 13 will move up and down, thereby driving the adjusting mechanism to move up and down, and then synchronously driving the cleaning brush 7, rubber elastic roller 6, upper cleaning tube 18, lower nozzle 9, etc. located on the upper side to move up and down, so that the distance between the cleaning brushes 7 and the rubber elastic roller 6 on the upper and lower sides can be adjusted, so that the cleaning brushes 7 and the rubber elastic roller 6 on the upper and lower sides can flexibly clean wear-resistant ceramic plates of different thicknesses, thereby increasing the practicality and applicability of the cleaning mechanism, and thereby increasing the applicability and flexibility of the processing device.
[0080] Furthermore, when in use, the upper and lower cleaning nozzles 19 and 9 are used to rinse the upper and lower surfaces of the wear-resistant ceramic plate, and the rinsing water will fall back into the cleaning pool 2, and the water will be recycled. The cleaning pool 2 is provided with an outlet pipe, and the outlet pipe is provided with a valve. After the water in the cleaning pool 2 has been used for a period of time, it can be replaced with clean water, which is more environmentally friendly, thereby increasing the environmental friendliness of processing wear-resistant ceramic plates and increasing the practicability of the device.
[0081] Furthermore, the filter frame 3 can filter impurities in the water in the cleaning pool 2, so that the water pumped by the water pump is first filtered through the filter frame 3, thereby ensuring the cleaning effect of the wear-resistant ceramic plate and preventing impurities from clogging the upper nozzle 19 and the lower nozzle 9, thereby increasing the practicality of the device.
[0082] Working principle: When the device is used, water is poured into the cleaning pool 2 so that the water covers the filter frame 3, and then the four rotating motors 11 are started. The four rotating motors 11 rotate to drive the upper and lower cleaning brushes 7 and the rubber elastic rollers 6 to rotate, and the wear-resistant ceramic plate is pushed between the upper and lower rubber elastic rollers 6 and the cleaning brushes 7. The upper and lower rubber elastic rollers 6 contact the upper and lower surfaces of the wear-resistant ceramic plate and slightly squeeze them and transport the wear-resistant ceramic plate from left to right. Synchronously, the upper and lower cleaning brushes 7 rotate to clean the upper and lower surfaces of the wear-resistant ceramic plate. , and then the wear-resistant ceramic plate is cleaned. At this time, two water pumps are started synchronously. The two water pumps input the water in the cleaning pool 2 into the upper cleaning pipe 18 and the lower cleaning pipe 8 through the hose, and then spray it out through the upper nozzle 19 and the lower nozzle 9. When the wear-resistant ceramic plate is moved and transported between the upper nozzle 19 and the lower nozzle 9, the upper nozzle 19 and the lower nozzle 9 rinse the upper and lower surfaces of the wear-resistant ceramic plate, so that the wear-resistant ceramic plate does not need to be cleaned manually, the cleaning is convenient and fast, and the cleaning efficiency is high, thereby increasing the processing efficiency of the wear-resistant ceramic plate, and thereby increasing the practicality of the processing device.
[0083] Furthermore, when in use, the threaded rod 14 is rotated, and the sliding block 13 will move up and down, thereby driving the adjusting mechanism to move up and down, and then synchronously driving the cleaning brush 7, rubber elastic roller 6, upper cleaning tube 18, lower nozzle 9, etc. located on the upper side to move up and down, so that the distance between the cleaning brushes 7 and the rubber elastic roller 6 on the upper and lower sides can be adjusted, so that the cleaning brushes 7 and the rubber elastic roller 6 on the upper and lower sides can flexibly clean wear-resistant ceramic plates of different thicknesses, thereby increasing the practicality and applicability of the cleaning mechanism, and thereby increasing the applicability and flexibility of the processing device.
[0084] Furthermore, when in use, the upper and lower cleaning nozzles 19 and 9 are used to rinse the upper and lower surfaces of the wear-resistant ceramic plate, and the rinsing water will fall back into the cleaning pool 2, and the water will be recycled. The cleaning pool 2 is provided with an outlet pipe, and the outlet pipe is provided with a valve. After the water in the cleaning pool 2 has been used for a period of time, it can be replaced with clean water, which is more environmentally friendly, thereby increasing the environmental friendliness of processing wear-resistant ceramic plates and increasing the practicability of the device.
[0085] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wear-resistant ceramic plate processing device, comprising a processing table (1), characterized in that: A cleaning pool (2) is welded on the processing table (1); Wherein, two filter frames (3) are fixedly connected to the inner wall of the cleaning pool (2), and the filter frames (3) are made of mesh plates; Wherein, two fixing blocks (4) are fixedly connected to the upper surface of the processing table (1); Wherein, two limiting blocks (12) are welded on the upper surface of the processing table (1); Wherein, a cleaning mechanism is provided on the processing table (1), and the cleaning mechanism is used to clean the wear-resistant ceramic plate; Wherein, an adjustment mechanism is arranged on the limiting block (12), and the adjustment mechanism enables the device to clean wear-resistant ceramic plates of different thicknesses.
2. A wear-resistant ceramic plate processing device according to claim 1, characterized in that: The adjustment mechanism comprises a sliding block (13), two limiting blocks (12) both in a "C" shape, and the two limiting blocks (12) are arranged in a mirror image; Wherein, the sliding block (13) is slidably connected between the inner walls of the two limiting blocks (12); The upper surface of the processing table (1) is rotatably connected to a threaded rod (14) via a bearing.
3. A wear-resistant ceramic plate processing device according to claim 2, characterized in that: The sliding block (13) is threadedly sleeved on the outer surface of the threaded rod (14); Wherein, two positioning blocks (17) are fixedly connected to the outer surface of one side of the sliding block (13) close to the cleaning tank (2).
4. The wear-resistant ceramic plate processing device according to claim 1, characterized in that: The cleaning mechanism comprises a plurality of fixed shafts (5), wherein the fixed shafts (5) are rotatably connected between two positioning blocks (17), and the fixed shafts (5) are also rotatably connected between two fixed blocks (4); Wherein, a rubber elastic roller (6) is fixedly sleeved on the outer surface of the fixed shaft (5); Wherein, a plurality of positioning shafts (20) are rotatably connected between the two positioning blocks (17), and a plurality of positioning shafts (20) are also rotatably connected between the two fixing blocks (4); Wherein, a cleaning brush (7) is fixedly mounted on the outer surface of the positioning shaft (20).
5. The wear-resistant ceramic plate processing device according to claim 4, characterized in that: The plurality of rubber elastic rollers (6) and the plurality of cleaning brushes (7) are arranged in a staggered manner; Wherein, the lower surfaces of the upper rubber elastic roller (6) and the cleaning brush (7) both extend beyond the lower surface of the positioning block (17); Wherein, the upper surfaces of the lower rubber elastic roller (6) and the cleaning brush (7) both extend beyond the upper surface of the fixing block (4); Wherein, a plurality of upper cleaning pipes (18) are fixedly connected between the two positioning blocks (17).
6. The wear-resistant ceramic plate processing device according to claim 5, characterized in that: A plurality of upper nozzles (19) communicating with the interior of the upper cleaning pipe (18) are welded to the lower surface of the upper cleaning pipe (18); Wherein, a plurality of lower cleaning pipes (8) are fixedly connected between the two fixed blocks (4); Wherein, a plurality of lower nozzles (9) communicating with the interior of the lower cleaning pipe (8) are welded on the upper surface thereof; The front ends of the lower fixed shaft (5) and the lower positioning shaft (20) are rotated to penetrate the front surface of the front fixed block (4); The front ends of the upper fixed shaft (5) and the lower positioning shaft (20) are both rotated to penetrate the front surface of the front positioning block (17).
7. The wear-resistant ceramic plate processing device according to claim 6, characterized in that: The front side surface of the front fixing block (4) and the front side surface of the front positioning block (17) are both fixedly connected to two motor seats (10); Wherein, a rotating motor (11) is installed on the motor seat (10); The rotating output shaft of the rotating motor (11) is fixedly connected to a rotating rod, and a plurality of worms (16) are fixedly sleeved on the outer surface of the rotating rod; The front end of the fixed shaft (5) is fixedly connected with a worm wheel (15), and the worm wheel (15) is meshingly connected with the worm (16).
8. The wear-resistant ceramic plate processing device according to claim 7, characterized in that: A water pump is provided in each of the two filter frames (3); a hose communicating with the interior of the lower cleaning pipe (8) and the upper cleaning pipe (18) is fixedly connected to the lower cleaning pipe (8) and the upper cleaning pipe (18); one end of the two hoses away from the lower cleaning pipe (8) and the upper cleaning pipe (18) is fixedly inserted into the two filter frames (3) and is fixedly connected to the output end of the water pump.
