Adaptive clamp for machining automobile engine cylinder cover

By designing a machine adapter fixture with a lifting plate, the problem of the unadjustable height of the existing fixture is solved, improving processing efficiency and reducing workers' labor intensity.

CN222609529UActive Publication Date: 2025-03-14KUNMING YUNNEI POWER
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Patent Information

Application Number
CN202421171965.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing automotive engine cylinder head processing fixture cannot adjust the height, which causes workers to frequently squat or stand up during the processing process, affecting efficiency and increasing labor intensity.

Method used

An adaptive fixture including a workbench and a cylinder head fixture is designed. The top surface of the workbench is equipped with a lifting plate, and the cylinder head fixture is arranged on the top surface of the lifting plate. The height of the fixture can be adjusted through the lifting plate to adapt to different processing positions.

Benefits of technology

Through the adjustment of the lift plate, workers can use cylinder head clamps more conveniently, which improves the processing efficiency of the cylinder head of the automobile engine and reduces the labor intensity of workers during the processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adaptive fixture for processing an automobile engine cylinder cover, which comprises a workbench and a cylinder cover fixture, a lifting plate is arranged on the top surface of the workbench, and the cylinder cover fixture is arranged on the top surface of the lifting plate. The problem that when an existing automobile engine cylinder cover is machined, due to the fact that the machining height cannot be adjusted, workers need to continuously squat or stand up is solved.
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Description

Technical Field

[0001] The utility model relates to a field, in particular to an adapting fixture for machining a cylinder cover of an automobile engine. Background Art

[0002] During the production process of automobile engine cylinder heads, some parts need to be installed on the outer surface of the cylinder heads of automobile engines. In order to prevent the automobile engine cylinder heads from being displaced during the processing, fixtures are used to clamp them.

[0003] The existing fixtures for machining automobile engine cylinder heads have the problem that it is inconvenient to change the height between the fixture and the engine cylinder head;

[0004] The reason for this problem is that during the processing of the automobile engine cylinder head, other parts need to be installed on the outer surface of the automobile engine cylinder head. At this time, a fixture is needed to clamp the automobile engine cylinder head to prevent the automobile engine cylinder head from being displaced during the processing. There are many positions that need to be processed on the automobile engine cylinder head. Some processing points are at the top of the automobile engine cylinder head, and some are at the bottom of the automobile engine cylinder head. At this time, workers have to squat or stand up constantly while processing the automobile engine cylinder head. This not only affects the processing efficiency of the automobile engine cylinder head, but also increases the unnecessary labor generated by workers when processing the automobile engine cylinder head. Therefore, we propose an adaptation fixture for processing automobile engine cylinder heads. Utility Model Content

[0005] The utility model aims to provide an adapting fixture for machining an automobile engine cylinder head, so as to solve the problem that during the existing automobile engine cylinder head machining, the machining height cannot be adjusted and the workers need to squat or stand up continuously.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] An adapting fixture for machining a cylinder head of an automobile engine comprises a workbench and a cylinder head fixture. The top surface of the workbench is provided with a lifting plate, and the cylinder head fixture is arranged on the top surface of the lifting plate.

[0008] The automobile engine cylinder head is placed above the lifting plate, and then the cylinder head clamp is used to clamp the automobile engine cylinder head. The height position of the cylinder head clamp can be adjusted according to the processing position of the automobile engine cylinder head by lifting the lifting plate, which makes it convenient for workers to use the cylinder head clamp and improves the processing efficiency of the automobile engine cylinder head.

[0009] As a further preference of the present invention, the cylinder head clamp on the top surface of the lifting plate includes three sets of hydraulic clamping mechanisms, which are respectively arranged on the left side, right side and rear end of the top surface of the lifting plate, and the position between the three sets of hydraulic clamping mechanisms is the cylinder head processing position.

[0010] Through the clamping of three sets of hydraulic clamping mechanisms, the engine cylinder head can be stably clamped at the cylinder head processing position.

[0011] As a further preferred embodiment of the present invention, a cylinder cover sliding mechanism is also provided in the middle of the top surface of the lifting plate.

[0012] When placing the cylinder head, do not place it directly on the cylinder head processing position, because if it is placed directly, it is very likely to hit the cylinder head clamp and cause damage to both the engine cylinder head and the cylinder head clamp. In order to avoid this situation, a cylinder head sliding mechanism is set up, and the cylinder head is placed on the cylinder head sliding mechanism, and then the engine cylinder head is transported to the cylinder head processing position through the cylinder head sliding mechanism, which can effectively avoid the occurrence of the above situation.

[0013] As a further preferred embodiment of the present invention, the cylinder cover sliding mechanism comprises sliding rails and sliding plates, the sliding rails are arranged in parallel, and two sides of the sliding plate are slidably connected to the sliding rails.

[0014] As a further preferred embodiment of the present invention, the top surface of the lifting plate is further provided with a limiting enclosure plate, and the limiting enclosure plate is located on both sides and the rear end of the slide rail.

[0015] It plays a limiting role to prevent the engine cylinder head from being damaged.

[0016] As a further preferred embodiment of the present invention, a lifting hydraulic rod is connected to the center of the bottom surface of the lifting plate, and a hydraulic cylinder is connected to the lower end of the lifting hydraulic rod.

[0017] Arranging a lifting hydraulic rod at the center of the bottom surface of the lifting plate can play a good supporting role. The lifting hydraulic rod can be raised or lowered by controlling the hydraulic cylinder, so that the lifting and lowering of the lifting plate can be indirectly controlled.

[0018] As a further preferred embodiment of the present invention, support rods are provided at the four corners of the bottom surface of the workbench, a support plate is horizontally provided in the middle of the support rods, a pad is provided in the middle of the top surface of the support plate, and the top of the pad is connected to the hydraulic cylinder.

[0019] As a further preferred embodiment of the present invention, a "U"-shaped limiting structure is further provided on both sides of the bottom surface of the lifting plate, and the vertical section of the "U"-shaped limiting structure passes downward through the workbench and is slidably connected to the workbench.

[0020] The "U"-shaped limit structure plays a role in limiting and guiding during lifting.

[0021] Compared with the prior art, the utility model can achieve at least one of the following beneficial effects:

[0022] 1. Place the automobile engine cylinder head on the upper position of the lifting plate, and then use the cylinder head clamp to clamp the automobile engine cylinder head. The height position of the cylinder head clamp can be adjusted according to the processing position of the automobile engine cylinder head by lifting the lifting plate, which is convenient for workers to use the cylinder head clamp and improves the processing efficiency of the automobile engine cylinder head.

[0023] 2. Through the clamping of three sets of hydraulic clamping mechanisms, the engine cylinder head can be stably clamped at the cylinder head processing position.

[0024] 3. When placing the cylinder head, do not place it directly on the cylinder head processing position, because if it is placed directly, it is very likely to hit the cylinder head fixture and cause damage to both the engine cylinder head and the cylinder head fixture. In order to avoid this situation, a cylinder head sliding mechanism is set up, and the cylinder head is placed on the cylinder head sliding mechanism, and then the engine cylinder head is transported to the cylinder head processing position through the cylinder head sliding mechanism, which can effectively avoid the occurrence of the above situation.

[0025] 4. Setting a lifting hydraulic rod at the center of the bottom surface of the lifting plate can play a good supporting role. The lifting hydraulic rod can be raised or lowered by controlling the hydraulic cylinder, so that the lifting and lowering of the lifting plate can be indirectly controlled.

[0026] 5. The "U"-shaped limit structure plays a role in limiting and guiding during lifting. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0028] Figure 2 It is a schematic diagram of the structure of the utility model after the lifting plate is raised.

[0029] Figure 3 This is a schematic diagram of the external structure of the hydraulic cylinder of the utility model.

[0030] Figure 4 It is an exploded view of the external structure of the "U"-shaped limiting structure of the utility model.

[0031] In the figure: 1. workbench; 101. cylinder head clamp; 102. support rod; 2. lifting plate; 201. lifting hydraulic rod; 202. hydraulic cylinder; 203. "U"-shaped limiting structure; 205. supporting plate; 206. pad; 207. sliding hole; 3. sliding rail; 4. sliding plate; 5. limiting enclosure. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0034] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.

[0035] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0036] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0037] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Specific embodiment 1:

[0039] Figure 1 , Figure 2 , Figure 3 , Figure 4 An adapting fixture for machining a cylinder head of an automobile engine is shown, comprising a workbench 1 and a cylinder head fixture 101 . A lifting plate 2 is provided on the top surface of the workbench 1 , and the cylinder head fixture 101 is arranged on the top surface of the lifting plate 2 .

[0040] The automobile engine cylinder head is placed above the lifting plate, and then the cylinder head clamp is used to clamp the automobile engine cylinder head. The height position of the cylinder head clamp can be adjusted according to the processing position of the automobile engine cylinder head by lifting the lifting plate, which makes it convenient for workers to use the cylinder head clamp and improves the processing efficiency of the automobile engine cylinder head. Specific embodiment 2:

[0042] This embodiment further illustrates the lifting plate 2 on the basis of the specific embodiment 1. The cylinder head clamp 101 on the top surface of the lifting plate 2 includes three sets of hydraulic clamping mechanisms, which are respectively arranged on the left side, right side and rear end of the top surface of the lifting plate 2. The position between the three sets of hydraulic clamping mechanisms is the cylinder head processing position.

[0043] Through the clamping of three sets of hydraulic clamping mechanisms, the engine cylinder head can be stably clamped at the cylinder head processing position. Specific embodiment 3:

[0045] This embodiment further illustrates the lifting plate 2 on the basis of the specific embodiment 1, and a cylinder cover sliding mechanism is further provided in the middle of the top surface of the lifting plate 2.

[0046] When placing the cylinder head, do not place it directly on the cylinder head processing position, because if it is placed directly, it is very likely to hit the cylinder head clamp and cause damage to both the engine cylinder head and the cylinder head clamp. In order to avoid this situation, a cylinder head sliding mechanism is set up, and the cylinder head is placed on the cylinder head sliding mechanism, and then the engine cylinder head is transported to the cylinder head processing position through the cylinder head sliding mechanism, which can effectively avoid the occurrence of the above situation. Specific embodiment 4:

[0048] This embodiment further illustrates the cylinder head sliding mechanism based on the specific embodiment 3. The cylinder head sliding mechanism includes a slide rail 3 and a slide plate 4. The slide rails 3 are arranged in parallel, and both sides of the slide plate 4 are slidably connected to the slide rails 3. Specific embodiment 5:

[0050] This embodiment further illustrates the lifting plate 2 on the basis of the specific embodiment 3. The top surface of the lifting plate 2 is further provided with a limiting enclosure 5 , and the limiting enclosure 5 is located on both sides and the rear end of the slide rail 3 .

[0051] It plays a limiting role to prevent the engine cylinder head from being damaged. Specific embodiment 6:

[0053] This embodiment further illustrates the lifting plate 2 on the basis of the specific embodiment 1. A lifting hydraulic rod 201 is connected to the center of the bottom surface of the lifting plate 2, and a hydraulic cylinder 202 is connected to the lower end of the lifting hydraulic rod 201.

[0054] Arranging a lifting hydraulic rod at the center of the bottom surface of the lifting plate can play a good supporting role. The lifting hydraulic rod can be raised or lowered by controlling the hydraulic cylinder, so that the lifting and lowering of the lifting plate can be indirectly controlled. Specific embodiment 7:

[0056] This embodiment further illustrates the workbench 1 on the basis of the specific embodiment 6. Support rods 102 are provided at the four corners of the bottom surface of the workbench 1. A support plate 205 is horizontally provided in the middle of the support rods 102. A pad 206 is provided in the middle of the top surface of the support plate 205. The top of the pad 202 is connected to the hydraulic cylinder 202. Specific embodiment 8:

[0058] This embodiment further illustrates the lifting plate 2 on the basis of the specific embodiment 7. Both sides of the bottom surface of the lifting plate 2 are further provided with a "U"-shaped limiting structure 203. The vertical section of the "U"-shaped limiting structure 203 passes downward through the workbench 1 and is slidably connected with the workbench 1.

[0059] The "U"-shaped limit structure plays a role in limiting and guiding during lifting.

[0060] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An adaptor fixture for machining a cylinder head of an automobile engine, comprising a workbench (1) and a cylinder head fixture (101), characterized in that: A lifting plate (2) is provided on the top surface of the workbench (1), and the cylinder head clamp (101) is arranged on the top surface of the lifting plate (2).

2. The adapter fixture for machining an automobile engine cylinder head according to claim 1, characterized in that: The cylinder head clamp (101) on the top surface of the lifting plate (2) comprises three sets of hydraulic clamping mechanisms, which are respectively arranged on the left side, the right side and the rear end of the top surface of the lifting plate (2), and the position between the three sets of hydraulic clamping mechanisms is the cylinder head processing position.

3. The adapter fixture for machining an automobile engine cylinder head according to claim 1, characterized in that: A cylinder cover sliding mechanism is also provided in the middle of the top surface of the lifting plate (2).

4. The adapter fixture for machining an automobile engine cylinder head according to claim 3, characterized in that: The cylinder cover sliding mechanism comprises a sliding rail (3) and a sliding plate (4); the sliding rails (3) are arranged in parallel, and two sides of the sliding plate (4) are slidably connected to the sliding rails (3).

5. The adapter fixture for machining the automobile engine cylinder head according to claim 4, characterized in that: The top surface of the lifting plate (2) is also provided with a limiting enclosure plate (5), and the limiting enclosure plate (5) is located on both sides and the rear end of the slide rail (3).

6. The adapter fixture for machining an automobile engine cylinder head according to claim 1, characterized in that: The center of the bottom surface of the lifting plate (2) is connected to a lifting hydraulic rod (201), and the lower end of the lifting hydraulic rod (201) is connected to a hydraulic cylinder (202).

7. The adapting fixture for machining the cylinder head of an automobile engine according to claim 6, characterized in that: Support rods (102) are provided at the four corners of the bottom surface of the workbench (1), a support plate (205) is horizontally provided in the middle of the support rod (102), a pad (206) is provided in the middle of the top surface of the support plate (205), and the top of the pad (206) is connected to the hydraulic cylinder (202).

8. The adapting fixture for machining the cylinder head of an automobile engine according to claim 7, characterized in that: "U"-shaped limiting structures (203) are also provided on both sides of the bottom surface of the lifting plate (2), and the vertical section of the "U"-shaped limiting structure (203) passes downward through the workbench (1) and is slidably connected to the workbench (1).