Dust cup injection molding and ultrasonic wave integrated equipment

Abstract

The utility model provides dust cup injection molding and ultrasonic wave integrated equipment which is characterized in that a lifting screw rod is mounted on the surface of a worktable, a laser marking machine is mounted at the top of the lifting screw rod, and a display screen and a jig are mounted on the surface of the worktable; the robot is installed on the surface of the robot fixing base, and the pneumatic clamping hand is fixedly installed on the top of the robot. The first feeding station and the second feeding station are located on one side of the machining table, the first feeding station is fixedly installed on the front side of the machining table, and the second feeding station is located between the first ultrasonic welding unit and the second ultrasonic welding unit. The first clamping station and the second clamping station are fixedly installed behind the first feeding station, and the first ultrasonic welding unit and the second ultrasonic welding unit are fixedly installed on the rear side of the machining table. According to the utility model, the arrangement of all internal structures is integrated and automatic, the efficiency and quality are improved, the labor cost is reduced, the compact design is suitable for limited space, laser marking, robot part taking and ultrasonic welding, and efficient and accurate production is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of dust cup injection molding and ultrasonic wave integration, in particular to dust cup injection molding and ultrasonic wave integration equipment. Background Art

[0002] The dust cup injection molding and ultrasonic wave integrated equipment represents advanced production automation technology, which is designed to improve the production efficiency and consistency of products such as dust cups. This equipment combines multiple processes such as injection molding, laser marking, robot picking and ultrasonic welding to meet the needs of modern manufacturing for efficient, precise and intelligent production. The dust cup injection molding and ultrasonic wave integrated equipment in this case has significantly improved production efficiency and product quality through automation and multi-station design, while reducing labor costs. Its compact structure and flexible operating interface make it easy to operate in limited space and highly adaptable. Through advanced technologies such as laser marking, robot picking and ultrasonic welding, this equipment has become a key tool for efficiency, precision and automation in modern manufacturing.

[0003] Therefore, it is very necessary to invent a dust cup injection molding and ultrasonic wave integrated equipment. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a dust cup injection molding and ultrasonic integrated equipment, which significantly improves the production efficiency and product quality through automation and multi-station design, while reducing labor costs. Its compact structure and flexible operation interface make it easy to operate in a limited space and have strong adaptability. Through advanced technologies such as laser marking, robot picking and ultrasonic welding, the equipment has become a key tool for high efficiency, precision and automation in modern manufacturing industry, including a workbench, a lifting screw, a laser marking machine, a display screen, a fixture, a robot fixing seat, a robot, a pneumatic gripper, a loading station 1, a loading station 2, a feeding station 1, a feeding station 2, a clamping station 1, a clamping station 2, an ultrasonic welding unit 1 and an ultrasonic welding Connecting unit two, wherein: the lifting screw is fixedly installed on the surface of the workbench, and the laser marking machine is fixedly installed on the top of the lifting screw, and the display screen and the fixture are respectively fixedly installed on the surface of the workbench; the robot fixing seat is placed on the periphery of the workbench, and the robot is fixedly installed on the surface of the robot fixing seat, and the pneumatic gripper is fixedly installed on the top of the robot; the loading station one and the loading station two are located on one side of the processing table, and the feeding station one is fixedly installed on the front side of the processing table, and the feeding station two is located between the ultrasonic welding unit one and the ultrasonic welding unit two; the clamping station one and the clamping station two are fixedly installed behind the feeding station one, and the ultrasonic welding unit one and the ultrasonic welding unit two are fixedly installed on the rear side of the processing table.

[0005] The workbench, the lifting screw, the laser marking machine, the display screen and the jig form the laser marking part; the laser marking machine adopts a Gravotech laser marking device, and the lifting screw adopts a set of ball screws and is driven by a motor to work. The laser marking machine can move in the vertical direction through the lifting screw; the jig is located directly below the laser marking machine.

[0006] The human fixing seat, the robot and the pneumatic gripper form a robot picking assembly; the robot adopts a universal mechanical arm, and the pneumatic gripper adopts a metal clamp driven by a cylinder.

[0007] Loading station 1, loading station 2, feeding station 1, feeding station 2, clamping station 1, clamping station 2, ultrasonic welding unit 1 and ultrasonic welding unit 2 form an ultrasonic loading and unloading assembly, and the above structures are all installed on the surface of the processing table; the loading station 1 adopts a conveyor belt structure, and its end point can be contacted by the clamping station 1 on the front side of the feeding station 1; the loading station 2 adopts a spiral loading structure, and its end point can be contacted by the feeding station 2; the feeding station 1 can drive the clamping station 1 and the clamping station 2 to perform lateral reciprocating motion, and the feeding station 2 can perform forward and backward reciprocating motion, and the feeding station 2 can make room for the ultrasonic welding unit 1 by moving; the ultrasonic welding unit 1 and the ultrasonic welding unit 2 use two sets of ultrasonic welding equipment.

[0008] Compared with the prior art, the utility model has the following beneficial effects:

[0009] 1. High production efficiency: By adopting an integrated automated process, including laser marking, robot picking and ultrasonic welding, the equipment can realize an unmanned, highly automated production process, smooth transfer and processing of products between different workstations, and simultaneous processes at multiple stations, which helps to maximize production efficiency.

[0010] 2. Precision production and consistency: The laser marking part uses Gravotech laser marking equipment, combined with the vertical movement of the lifting screw, which can achieve high-precision marking of the product. The design of the robot pickup and ultrasonic loading and unloading parts ensures the accurate transfer and processing of the product between different working positions, thereby achieving production consistency.

[0011] 3. Flexible process arrangement: The layout and structure of the equipment allow different workstations to be freely combined and arranged as needed, so as to more flexibly adapt to different product specifications and production requirements. This flexibility makes the equipment more adaptable and versatile.

[0012] 4. Space utilization efficiency: The equipment design takes space utilization efficiency into consideration, and all components are compactly arranged on the surface of the workbench, which helps to maximize space utilization within a limited production site and reduce the complexity of the production line layout.

[0013] 5. Improve product quality: Through automated processes and precise process control, the equipment helps reduce human errors and production variations, thereby improving product consistency and quality. The application of ultrasonic welding can ensure reliable product connection.

[0014] 6. Ease of operation: The setting of the display screen and fixture, as well as the layout of various components on the workbench, are likely to make the operation of the equipment more intuitive and simple, which helps to reduce the training cost of operators and improve the operability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a structural schematic diagram of the ultrasonic loading and unloading assembly part of the utility model.

[0017] In the figure:

[0018] Workbench 1, lifting screw 2, laser marking machine 3, display screen 4, fixture 5, robot fixing seat 6, robot 7, pneumatic gripper 8, loading station one 9, loading station two 10, feeding station one 11, feeding station two 12, clamping station one 13, clamping station two 14, ultrasonic welding unit one 15, ultrasonic welding unit two 16. DETAILED DESCRIPTION

[0019] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0020] As attached Figure 1 To the attached Figure 2 shown.

[0021] The utility model provides a dust cup injection molding and ultrasonic integrated equipment, including a workbench 1, a lifting screw 2, a laser marking machine 3, a display screen 4, a fixture 5, a robot fixed seat 6, a robot 7, a pneumatic gripper 8, a loading station 1 9, a loading station 2 10, a feeding station 1 11, a feeding station 2 12, a clamping station 1 13, a clamping station 2 14, an ultrasonic welding unit 1 15 and an ultrasonic welding unit 2 16, wherein: the lifting screw 2 is fixedly installed on the surface of the workbench 1, and the laser marking machine 3 is fixedly installed on the top of the lifting screw 2, and the display screen 4 and the fixture 5 are respectively fixedly installed on the surface of the workbench 1; The robot fixing seat 6 is placed on the periphery of the workbench 1, and the robot 7 is fixedly installed on the surface of the robot fixing seat 6, and the pneumatic gripper 8 is fixedly installed on the top of the robot 7; the loading station 1 9 and the loading station 2 10 are located on one side of the processing table, and the feeding station 1 11 is fixedly installed on the front side of the processing table, and the feeding station 2 12 is located between the ultrasonic welding unit 15 and the ultrasonic welding unit 2 16; the clamping station 1 13 and the clamping station 2 14 are fixedly installed behind the feeding station 1 11, and the ultrasonic welding unit 15 and the ultrasonic welding unit 2 16 are fixedly installed on the rear side of the processing table.

[0022] The utility model provides a dust cup injection molding and ultrasonic wave integrated equipment,

[0023] 1. Overall structure of the equipment:

[0024] The workbench 1 is the main support of the laser marking equipment and provides a stable working platform.

[0025] The lifting screw 2 is fixed to the surface of the workbench through a set of ball screws, and the motor drives the lifting screw to move in the vertical direction.

[0026] Laser marking machine 3 uses Gravotech laser marking equipment, which is installed on the top of the lifting screw.

[0027] The display screen 4 and the fixture 5 are respectively fixed on the surface of the workbench to provide an operation interface and support for fixing the workpiece.

[0028] 2. Laser marking part:

[0029] The laser marking machine 3 moves in the vertical direction through the lifting screw 2 to adapt to the height of different workpieces.

[0030] The fixture 5 is located directly below the laser marking machine to ensure the accuracy and stability of the laser marking.

[0031] 3. Robot pickup assembly:

[0032] The robot fixing seat 6 is placed on the periphery of the workbench, and the robot 7 adopts a universal mechanical arm and is fixed on the surface of the robot fixing seat.

[0033] The pneumatic gripper 8 drives the metal clamp through the cylinder to clamp and place the workpiece.

[0034] 4. Ultrasonic loading and unloading assembly parts:

[0035] The loading station 9 adopts a conveyor belt structure to transport the raw materials to the specified position, and the end point can be contacted by the clamping station 13 on the front side of the feeding station 11.

[0036] The second feeding station 10 adopts a spiral feeding structure to transport the raw materials to a designated position, and the end point can be contacted by the second feeding station 12.

[0037] The feeding station 11 can drive the clamping station 13 and the clamping station 2 14 to perform lateral reciprocating motion to ensure the accuracy of the clamping work.

[0038] The feeding station 2 12 can perform reciprocating motion forward and backward to make room for the ultrasonic welding unit 1 15 .

[0039] 5. Ultrasonic welding part:

[0040] The ultrasonic welding unit 1 15 and the ultrasonic welding unit 2 16 respectively use two sets of ultrasonic welding equipment, which are fixed on the rear side of the processing table.

[0041] The clamping station 13 and the clamping station 2 14 on the working platform ensure that the workpiece is accurately positioned during the welding process.

[0042] The equipment coordinates the actions of each part through an intelligent control system to achieve an efficient dust cup injection molding and ultrasonic integrated production process.

[0043] The utility model provides a dust cup injection molding and ultrasonic wave integrated equipment,

[0044] Working cycle description:

[0045] 1. Initial state: The equipment is in standby state, waiting for the injection molding machine to complete the injection molding process.

[0046] 2. Injection molding completed: After a group of products are completed by the injection molding machine, the robot places this group of products on the laser marking machine mold on the workbench.

[0047] 3. Laser marking stage:

[0048] The laser marking machine starts marking the product.

[0049] After marking is completed, the robot grabs the marked product and places it at the welding unit 1.

[0050] 4. Robot picking and welding stage 1:

[0051] The robot grabs the product and places it in welding station 1.

[0052] Loading station 1 loads materials, and feeding station 1 feeds materials.

[0053] The ultrasonic welding unit 1 starts welding the product.

[0054] 5. Product gripping and flipping stage:

[0055] The gripper at gripping station 1 grips the welded product and turns it over.

[0056] The robot places the product at welding station 2.

[0057] 6. Robot picking and welding stage 2:

[0058] The robot grabs the product and places it in welding station 2.

[0059] The loading station 2 loads the materials, and the feeding station 2 feeds the materials.

[0060] Ultrasonic welding unit 2 starts the second round of welding on the product.

[0061] 7. Product gripping and conveying stage:

[0062] The gripper at the gripping station 2 grips the final welded product.

[0063] The products are smoothly transported to the next process via conveyor belts.

[0064] 8. Cycle repetition: The newly molded product is placed at the laser marking position and the entire working cycle is then repeated.

[0065] Through the above steps, the equipment can efficiently process and detect vehicle logo products and realize automated production line operation.

[0066] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. A dust cup injection molding and ultrasonic wave integrated equipment, characterized in that: The invention comprises a workbench (1), a lifting screw (2), a laser marking machine (3), a display screen (4), a fixture (5), a robot fixing seat (6), a robot (7), a pneumatic gripper (8), a first loading station (9), a second loading station (10), a first feeding station (11), a second feeding station (12), a first clamping station (13), a second clamping station (14), an ultrasonic welding unit (15) and a second ultrasonic welding unit (16), wherein: the lifting screw (2) is fixedly mounted on the surface of the workbench (1), and the laser marking machine (3) is fixedly mounted on the top of the lifting screw (2), and the display screen (4) and the fixture (5) are respectively fixedly mounted on the surface of the workbench (1); the robot The fixing seat (6) is placed on the periphery of the workbench (1), and the robot (7) is fixedly mounted on the surface of the robot fixing seat (6), and the pneumatic gripper (8) is fixedly mounted on the top of the robot (7); the loading station 1 (9) and the loading station 2 (10) are located on one side of the processing table, and the feeding station 1 (11) is fixedly mounted on the front side of the processing table, and the feeding station 2 (12) is located between the ultrasonic welding unit 1 (15) and the ultrasonic welding unit 2 (16); the clamping station 1 (13) and the clamping station 2 (14) are fixedly mounted behind the feeding station 1 (11), and the ultrasonic welding unit 1 (15) and the ultrasonic welding unit 2 (16) are fixedly mounted on the rear side of the processing table.

2. The dust cup injection molding and ultrasonic integrated equipment according to claim 1, characterized in that: The workbench (1), the lifting screw (2), the laser marking machine (3), the display screen (4) and the fixture (5) form a laser marking part; the laser marking machine (3) adopts a Gravotech laser marking device, and the lifting screw (2) adopts a set of ball screws and is driven by a motor to work. The laser marking machine (3) can move in the vertical direction through the lifting screw (2); the fixture (5) is located directly below the laser marking machine (3).

3. The dust cup injection molding and ultrasonic wave integrated equipment according to claim 1, characterized in that: The human fixing seat (6), the robot (7), and the pneumatic gripper (8) form a robot picking assembly; the robot (7) uses a universal mechanical arm, and the pneumatic gripper (8) uses a metal clamp driven by a cylinder.

4. The dust cup injection molding and ultrasonic integrated equipment as claimed in claim 2, characterized in that: The loading station 1 (9), the loading station 2 (10), the feeding station 1 (11), the feeding station 2 (12), the clamping station 1 (13), the clamping station 2 (14), the ultrasonic welding unit 1 (15) and the ultrasonic welding unit 2 (16) form an ultrasonic loading and unloading assembly part, and the above structures are all installed on the surface of the processing table; the loading station 1 (9) adopts a conveyor belt structure, and its end point can be contacted by the clamping station 1 (13) on the front side of the feeding station 1 (11); the loading station 2 (10) A spiral feeding structure is used, and its end point can be contacted by the second feeding station (12); the first feeding station (11) can drive the first clamping station (13) and the second clamping station (14) to perform lateral reciprocating motion, and the second feeding station (12) can perform forward and backward reciprocating motion, and the second feeding station (12) can move to make room for the first ultrasonic welding unit (15); the first ultrasonic welding unit (15) and the second ultrasonic welding unit (16) use two sets of ultrasonic welding equipment.

Images