Closestool water tank forming press
By adopting a single-group water-cooled circulation system in the toilet tank forming press, the problem of increasing cost and water resource consumption in the existing technology is solved, and the rapid cooling and shaping of products and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202421251296.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The cooling method of existing toilet tank injection molds requires two sets of water-cooled circulation systems, which increases costs and water resource consumption.
A toilet water tank forming press is designed, using a single-group water-cooled circulation system, which connects the cooling chamber in the lower mold through the connecting pipe, realizing the cooling cycle between the upper mold and the lower mold.
It realizes rapid cooling and shaping of products in the mold, reduces costs and water resources, and improves production efficiency.
Smart Images

Figure CN222644894U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of toilet water tank manufacturing, and in particular relates to a toilet water tank forming press. Background Art
[0002] A toilet is a toilet appliance that receives feces and urine and flushes the feces away with water in a water tank. Users often use toilets in daily life. It is widely used in home life and some public places. During the production process of toilets and water tanks, ceramic slurry is injected into the injection mold of the toilet seat and the water tank, and the ceramic slurry is squeezed by a press to evenly fill the mold, and the ceramic slurry is cooled and formed in time, so that the toilet and the water tank are initially formed.
[0003] Existing, the cooling method of the injection mold is mainly to cool the injection mold by water cooling. Since the injection mold is divided into an upper mold and a lower mold, in order to ensure the consistency of the water cooling efficiency of the upper and lower molds, cooling cavities are usually opened in the upper mold and the lower mold, and corresponding pipes are respectively connected to the cooling cavities to form two sets of water cooling circulation systems. The increase in the number of water cooling circulation systems not only increases the cost but also increases the amount of water required for cooling, thereby reducing the utilization of water resources. Utility Model Content
[0004] The purpose of the utility model is to provide a toilet water tank forming press to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a toilet water tank forming press, comprising:
[0006] A bottom plate, the top of which is fixedly connected to a frame, two groups of lower molds are arranged on the top of the bottom plate and located in the frame, an upper mold is arranged on the top of the lower mold, and a cooling mechanism for cooling the lower mold and the upper mold is arranged on the surface of the bottom plate, which is connected to the first cooling cavity in the lower mold through a connecting pipe of the cooling mechanism to connect the upper mold and the lower mold, thereby performing a cooling cycle.
[0007] Preferably, the cooling mechanism includes a cooling water tank and a water pump. The cooling water tank is arranged on the surface of the bottom plate and a water inlet pipe is arranged on the surface of the cooling water tank. The water pump is arranged on the top of the cooling water tank. The input end of the water pump is connected to a first water pipe and the other end of the first water pipe extends into the cooling water tank.
[0008] Preferably, the output end of the water pump is connected to a second water pipe, the other end of the second water pipe passes through the lower mold and extends to the first cooling cavity in one side of the lower mold, a second cooling cavity is provided in the upper mold, two groups of connecting pipes are provided, and the two groups of connecting pipes are respectively connected to the two ends of the second cooling cavity, and a sealing gasket is provided at the connection between the connecting pipe and the second cooling cavity.
[0009] Preferably, a third cooling cavity is provided in the lower mold at a side away from the first cooling cavity, and the third cooling cavity is connected to a water outlet pipe.
[0010] Preferably, a first cylinder is provided in the bottom plate and at the bottom of the lower mold, a top plate is provided in the bottom of the lower mold, and a piston rod of the first cylinder is connected to the top plate.
[0011] Preferably, two groups of second cylinders are provided on the top of the frame, the piston rods of the second cylinders are connected to the upper mold, guide rods are slidably sleeved on both sides of the upper mold, and the top ends of the guide rods are fixedly connected to the frame.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] (1) The hot-melt raw material for manufacturing the toilet and the water tank is injected into the lower mold, and the second cylinder is started. The piston rod of the second cylinder pushes the upper mold to move to the bottom, so that the upper mold contacts the lower mold. Under the continuous extrusion of the upper mold, the hot-melt raw material in the lower mold gradually deforms and fits the shape of the lower mold. Through the two sets of upper molds and lower molds, the toilet and the water tank can be injection molded respectively, so that the two sets of molds can be produced at the same time, which greatly improves the production efficiency.
[0014] (2) After the extrusion of the upper mold is completed, the connecting pipes at both ends of the bottom of the upper mold are respectively inserted into the first cooling cavity and the third cooling cavity in the lower mold, and are connected to the cooling water through the water inlet pipe. After the cooling water enters the cooling water tank, the water pump is started to work. The water pump injects the cooling water into the first cooling cavity through the second water pipe, and flows into the third cooling cavity through the connecting pipe connected to the top of the first cooling cavity under the continuous flow of cooling water. After filling the third cooling cavity, it flows into the second cooling cavity through another set of connecting pipes, thereby completing the cooling cycle, greatly accelerating the cooling and shaping of the product in the mold. After the lower mold is connected to the upper mold, the cooling cycle can be completed through a set of water cooling circulation system, thereby reducing costs and the use of water resources.
[0015] (3) After the product in the lower mold is cooled and shaped by the water cooling circulation system, the first cylinder can be started to work, and the piston rod of the first cylinder pushes the top plate in the bottom of the lower mold to move upward, so that the cooled and shaped product can be removed from the mold, thereby completing the automatic demolding of the product, reducing the need for manual operation and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a cross-sectional view of the utility model.
[0018] In the figure: 1. bottom plate; 2. frame; 3. lower mold; 4. upper mold; 5. cooling mechanism; 6. connecting pipe; 7. first cooling chamber; 8. cooling water tank; 9. water pump; 10. first water pipe; 11. second water pipe; 12. second cooling chamber; 13. third cooling chamber; 14. water outlet pipe; 15. water inlet pipe; 16. first cylinder; 17. top plate; 18. second cylinder; 19. guide rod; 20. sealing gasket. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] The utility model provides Figure 1 A toilet tank forming press as shown in -2, comprising:
[0021] A bottom plate 1 is provided, the top of the bottom plate 1 is fixedly connected to a frame 2, two groups of lower molds 3 are arranged on the top of the bottom plate 1 and located in the frame 2, an upper mold 4 is arranged on the top of the lower mold 3, a cooling mechanism 5 for cooling the lower mold 3 and the upper mold 4 is arranged on the surface of the bottom plate 1, and the connecting pipe 6 of the cooling mechanism 5 is connected to the first cooling cavity 7 in the lower mold 3 to connect the upper mold 4 and the lower mold 3, so as to perform a cooling cycle, two groups of upper molds 4 and lower molds 3 are provided, and the sizes are different, the larger upper mold 4 and lower mold 3 can be used for injection molding of toilets, and the smaller upper mold 4 and lower mold 3 can be used for injection molding of water tanks, so that the two groups of molds can be produced at the same time, which greatly improves the production efficiency.
[0022] The cooling mechanism 5 includes a cooling water tank 8 and a water pump 9. The cooling water tank 8 is arranged on the surface of the bottom plate 1 and is provided with a water inlet pipe 15. The water pump 9 is arranged on the top of the cooling water tank 8. The input end of the water pump 9 is connected to the first water pipe 10 and the other end of the first water pipe 10 extends into the cooling water tank 8. After the water pump 9 is working, the cooling water can be pumped through the first water pipe 10 and flow into the first cooling chamber 7 through the second water pipe 11. The piston rod of the first cylinder 16 passes through the bottom plate 1, and a sealing ring is provided between the piston rod and the bottom plate 1 for waterproofing.
[0023] The output end of the water pump 9 is connected to a second water pipe 11, the other end of the second water pipe 11 passes through the lower mold 3 and extends to the first cooling cavity 7 in one side of the lower mold 3, a second cooling cavity 12 is provided in the upper mold 4, two groups of connecting pipes 6 are provided, and the two groups of connecting pipes 6 are respectively connected to the two ends of the second cooling cavity 12, and a sealing gasket 20 is provided at the connection between the connecting pipe 6 and the second cooling cavity 12. When the connecting pipes 6 at the two ends of the bottom of the upper mold 4 are respectively inserted into the first cooling cavity 7 and the third cooling cavity 13 in the lower mold 3, the sealing gasket 20 sleeved on the surface of the connecting pipe 6 can seal the connection between the connecting pipe 6 and the first cooling cavity 7 and the third cooling cavity 13 to prevent cooling water leakage.
[0024] A third cooling chamber 13 is provided in the lower mold 3 and on a side away from the first cooling chamber 7. The third cooling chamber 13 is connected to a water outlet pipe 14. The cooling water after one circle of circulation takes away the heat in the lower mold 3 and the upper mold 4 and is discharged through the water outlet pipe 14 on one side of the second cooling chamber 12. After the cooling water discharged from the water outlet pipe 14 is cooled, it can be re-injected into the cooling water tank 8 from the water inlet pipe 15.
[0025] A first cylinder 16 is provided inside the bottom plate 1 and at the bottom of the lower mold 3. A top plate 17 is provided inside the bottom of the lower mold 3. The piston rod of the first cylinder 16 is connected to the top plate 17. The piston rod of the first cylinder 16 pushes the top plate 17 inside the bottom of the lower mold 3 to move upward, thereby removing the cooled and shaped product from the mold.
[0026] Two groups of second cylinders 18 are provided on the top of the frame 2, and the piston rods of the second cylinders 18 are connected to the upper mold 4. Guide rods 19 are slidably sleeved on both sides of the upper mold 4, and the tops of the guide rods 19 are fixedly connected to the frame 2. The moving direction of the upper mold 4 is guided by the guide rods 19, thereby greatly improving the stability of the movement of the upper mold 4.
[0027] The toilet water tank molding press injects hot-melt raw materials for manufacturing toilets and water tanks into the lower mold 3, and starts the second cylinder 18. The piston rod of the second cylinder 18 pushes the upper mold 4 to move to the bottom, so that the upper mold 4 contacts the lower mold 3, and under the continuous extrusion of the upper mold 4, the hot-melt raw materials in the lower mold 3 are gradually deformed and fit the shape of the lower mold 3. Through two sets of upper molds 4 and lower molds 3, the toilet and the water tank can be injection molded respectively, so that the two sets of molds can be produced at the same time, which greatly improves the production efficiency.
[0028] After the upper mold 4 is extruded, the connecting pipes 6 at both ends of the bottom of the upper mold 4 are respectively inserted into the first cooling chamber 7 and the third cooling chamber 13 in the lower mold 3, so that the second cooling chamber 12 in the upper mold 4 is connected with the first cooling chamber 7 and the third cooling chamber 13 in the lower mold 3, and is connected with the cooling water through the water inlet pipe 15. After the cooling water enters the cooling water tank 8, the water pump 9 is started to work. The water pump 9 pumps the cooling water through the first water pipe 10 to flow into the first cooling chamber 7 through the second water pipe 11, and flows into the third cooling chamber 13 through the connecting pipe 6 connected to the top of the first cooling chamber 7 under the continuous flow of cooling water. After filling the third cooling chamber 13, it flows into the second cooling chamber 12 through another set of connecting pipes 6. After a circle of circulation, the cooling water takes away the heat in the lower mold 3 and the upper mold 4 and is discharged through the water outlet pipe 14 on one side of the second cooling chamber 12, thereby completing the cooling cycle, greatly accelerating the cooling and shaping of the product in the mold, and after the lower mold 3 is connected with the upper mold 4, the cooling cycle can be completed through a set of water cooling circulation system, thereby reducing the cost and the utilization of water resources.
[0029] After the product in the lower mold 3 is cooled and shaped by the water cooling circulation system, the first cylinder 16 can be started to work, and the piston rod of the first cylinder 16 pushes the top plate 17 in the bottom of the lower mold 3 to move upward, so that the cooled and shaped product can be removed from the mold, thereby completing the automatic demolding of the product, reducing the need for manual operation and improving production efficiency.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A toilet tank forming press, characterized in that: include: A bottom plate (1) is fixedly connected to a frame (2) at the top of the bottom plate (1), two groups of lower molds (3) are arranged at the top of the bottom plate (1) and located inside the frame (2), an upper mold (4) is arranged on the top of the lower mold (3), a cooling mechanism (5) for cooling the lower mold (3) and the upper mold (4) is arranged on the surface of the bottom plate (1), and the connection pipe (6) of the cooling mechanism (5) is connected to a first cooling cavity (7) in the lower mold (3) so that the upper mold (4) and the lower mold (3) are connected, thereby performing a cooling cycle.
2. A toilet tank forming press according to claim 1, characterized in that: The cooling mechanism (5) comprises a cooling water tank (8) and a water pump (9); the cooling water tank (8) is arranged on the surface of the bottom plate (1) and a water inlet pipe (15) is arranged on the surface of the cooling water tank (8); the water pump (9) is arranged on the top of the cooling water tank (8); the input end of the water pump (9) is connected to a first water pipe (10) and the other end of the first water pipe (10) extends into the cooling water tank (8).
3. A toilet tank forming press according to claim 2, characterized in that: The output end of the water pump (9) is connected to a second water pipe (11), the other end of the second water pipe (11) passes through the lower mold (3) and extends into a first cooling cavity (7) on one side of the lower mold (3), a second cooling cavity (12) is provided in the upper mold (4), two groups of connecting pipes (6) are provided and the two groups of connecting pipes (6) are respectively connected to the two ends of the second cooling cavity (12), and a sealing gasket (20) is provided at the connection between the connecting pipe (6) and the second cooling cavity (12).
4. A toilet tank forming press according to claim 1, characterized in that: A third cooling cavity (13) is provided in the lower mold (3) on a side away from the first cooling cavity (7), and the third cooling cavity (13) is connected to a water outlet pipe (14).
5. A toilet tank forming press according to claim 1, characterized in that: A first cylinder (16) is provided in the bottom plate (1) and at the bottom of the lower mold (3); a top plate (17) is provided in the bottom of the lower mold (3); and a piston rod of the first cylinder (16) is connected to the top plate (17).
6. A toilet tank forming press according to claim 1, characterized in that: Two groups of second cylinders (18) are provided on the top of the frame (2); piston rods of the second cylinders (18) are connected to the upper mold (4); guide rods (19) are slidably sleeved on both sides of the upper mold (4); and the top ends of the guide rods (19) are fixedly connected to the frame (2).