A lightweight composite wall panel forming equipment

Abstract

This utility model relates to the field of wall panel forming technology, specifically a lightweight composite wall panel forming equipment, including a base, a mounting seat, a template, a mounting head, and a vibration device. The mounting seat is installed above the base, the template is installed inside the upper end of the mounting seat, the mounting head is fixedly connected to the outer surface of the template, and the vibration device is installed on the upper surface of the base. The vibration device includes a servo motor and a mounting frame. The mounting frame is fixedly connected to the upper surface of the base, the servo motor is fixedly connected to the surface of the mounting frame, and a cam is fixedly connected to the rotating end of the servo motor. A connecting head is fixedly connected to the outer surface of the mounting seat, and a mounting rod is fixedly connected to the surface of the connecting head. This utility model's vibration device, through the cooperation of components such as the servo motor, cam, push rod, mounting rod, slide rod, support plate, and first spring, achieves vibration of the mounting seat, thereby improving the quality of the wall panels produced by the equipment.

Description

Technical Field

[0001] This utility model relates to the field of wall panel forming technology, and in particular to a lightweight composite wall panel forming equipment. Background Technology

[0002] Lightweight composite wall panels are a new type of building material, composed of a panel and a core material. Due to their light weight, high strength, and thermal insulation properties, they are widely used in modern construction. In the production of lightweight composite wall panels, molding equipment is commonly used. Raw materials are fed into the molding equipment for solidification. Lightweight composite wall panel molding equipment features high automation, high production efficiency, stable product quality, and energy conservation and environmental protection. It can produce wall panel products of different specifications and performance according to market demand.

[0003] However, the existing equipment has the following shortcomings: when the existing equipment is used to cast wall panels, the material is difficult to compact with the inside of the template, resulting in air bubbles in the produced material and affecting the quality of the produced material.

[0004] Therefore, we propose a lightweight composite wall panel forming equipment to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to solve the problem that existing equipment often produces air bubbles during wall panel production, resulting in low-quality products. Therefore, this invention proposes a lightweight composite wall panel forming equipment.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a lightweight composite wall panel forming equipment, comprising a base, a mounting seat, a template, a mounting head, and a vibration device. The mounting seat is installed above the base, the template is installed inside the upper end of the mounting seat, the mounting head is fixedly connected to the outer surface of the template, and the vibration device is installed on the upper surface of the base. The vibration device includes a servo motor and a mounting frame. The mounting frame is fixedly connected to the upper surface of the base, the servo motor is fixedly connected to the surface of the mounting frame, and a cam is fixedly connected to the rotating end of the servo motor. A connecting head is fixedly connected to the outer surface of the mounting seat, and a mounting rod is fixedly connected to the surface of the connecting head. A stop rod is fixedly connected to the end of the mounting rod near the cam, and a sliding rod is fixedly connected to the end of the connecting head away from the mounting rod. A support plate is fixedly connected to the upper end of the base, and the sliding rod is slidably connected inside the support plate. A first spring is sleeved and connected to the surface of the sliding rod, one end of the first spring is fixedly connected to the surface of the connecting head, and the end of the first spring away from the connecting head is fixedly connected to the surface of the support plate.

[0007] Furthermore, a sliding plate is fixedly connected to the outer surface of the mounting base. By setting the sliding plate, the mounting base can be limited, reducing the difficulty of the mounting base moving smoothly during use.

[0008] Furthermore, a limiting plate is fixedly connected to the upper surface of the base, and the sliding plate is slidably connected inside the limiting plate.

[0009] Furthermore, a limiting seat is fixedly connected to the upper end of the base to facilitate limiting the cam.

[0010] Furthermore, the lower end of the cam is fixedly connected to a rotating rod, which is rotatably connected inside the limiting seat.

[0011] Furthermore, an auxiliary component is installed inside the base. The auxiliary component includes a groove with a rotating slot. The groove is formed on the upper surface of the base, and the rotating slot is formed inside the groove. A limit rod is rotatably connected inside the rotating slot. A wheel is fixedly connected to the end of the limit rod away from the rotating slot. By setting the wheel, the friction between the mounting base and the base can be reduced, thus reducing the situation where the friction between the mounting base and the base is too large and it is difficult to vibrate quickly when the equipment is in use.

[0012] Furthermore, the rotating wheel is rotatably connected inside the groove.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, by setting a vibration device, the mounting base is effectively vibrated, which plays a role in vibrating and compacting the material inside the template. This reduces the problem that existing equipment has difficulty compacting the material inside the template during wall panel casting, resulting in air bubbles in the produced material and affecting the quality of the produced material. This vibration device, through the cooperation between components such as servo motor, cam, push rod, mounting rod, slide rod, support plate and first spring, realizes the vibration of the mounting base and improves the quality of wall panels produced by the equipment.

[0015] 2. In this utility model, by setting an auxiliary component, the mounting base is effectively limited and plays a supporting role. This reduces the large friction between the mounting base and the base when the existing equipment is in use, which makes it difficult to move the mounting base quickly. This auxiliary component reduces the friction between the mounting base and the base and improves the practicality of the equipment. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0017] Figure 1 This utility model provides a three-dimensional structural diagram of a lightweight composite wall panel forming equipment;

[0018] Figure 2 This utility model provides a schematic diagram of the internal structure of a lightweight composite wall panel forming equipment;

[0019] Figure 3 This utility model provides a partial structural schematic diagram of a lightweight composite wall panel forming equipment;

[0020] Figure 4 This utility model proposes a lightweight composite wall panel forming equipment. Figure 3 Enlarged structural diagram at point A in the middle;

[0021] Figure 5 This utility model proposes a lightweight composite wall panel forming equipment. Figure 3 Enlarged structural diagram at point B;

[0022] Figure 6 This utility model provides a schematic diagram of the auxiliary component structure of a lightweight composite wall panel forming equipment. Legend: 1. Base; 2. Mounting seat; 3. Template; 4. Mounting head; 5. Vibration device; 51. Servo motor; 52. Mounting frame; 53. Limiting seat; 54. Cam; 55. Rotating rod; 56. Abutment rod; 57. Mounting rod; 58. Connecting head; 59. Slide rod; 510. Support plate; 511. First spring; 512. Slide plate; 513. Limiting plate; 6. Auxiliary component; 61. Groove; 62. Rotating wheel; 63. Limiting rod; 64. Rotating slot. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0024] Please see Figures 1-6 This utility model provides a technical solution: a lightweight composite wall panel forming equipment, including a base 1, a mounting seat 2, a template 3, a mounting head 4 and a vibration device 5. The mounting seat 2 is installed above the base 1, the template 3 is installed inside the upper end of the mounting seat 2, and the mounting head 4 is fixedly connected to the outer surface of the template 3.

[0025] The base 1 is made of high-strength concrete with internal steel reinforcement ribs and a precision-ground upper surface; the mounting base 2 is a steel frame with anti-slip textured welded on the surface, used to support the template 3 and materials, and its weight is calculated to ensure uniform inertial force during vibration; the template 3 is a detachable metal frame with a smooth inner wall coated with release agent, and its size is customized according to the wall panel specifications; the mounting head 4 is a special metal component for hoisting, with anti-slip lifting lugs on the surface, and is connected to the hoisting equipment by bolts.

[0026] The specific setup and function of its vibration device 5 and auxiliary components 6 will be described in detail below.

[0027] In this embodiment: the vibration device 5 is installed on the upper surface of the base 1. The vibration device 5 includes a servo motor 51 and a mounting bracket 52. The mounting bracket 52 is fixedly connected to the upper surface of the base 1. The servo motor 51 is fixedly connected to the surface of the mounting bracket 52. The servo motor 51 is a high-precision stepper motor, which can accurately control the vibration frequency. The rotating end of the servo motor 51 is fixedly connected to a cam 54. The outer surface of the mounting base 2 is fixedly connected to a connector 58. The surface of the connector 58 is fixedly connected to a mounting rod 57. The end of the mounting rod 57 near the cam 54 is fixedly connected to a stop rod 56. The end of the connector 58 away from the mounting rod 57 is fixedly connected to a slide rod 59. The upper end of the base 1 is fixedly connected to a support plate 510. The slide rod 59 is slidably connected inside the support plate 510. A first spring 511 is sleeved and connected to the surface of the slide rod 59. One end of the first spring 511 is fixedly connected to the surface of the connector 58. The end of the first spring 511 away from the connector 58 is fixedly connected to the surface of the support plate 510.

[0028] Specifically, a sliding plate 512 is fixedly connected to the outer surface of the mounting base 2.

[0029] In this embodiment: by setting the sliding plate 512, the mounting base 2 can be limited, reducing the difficulty of the mounting base 2 moving smoothly during use.

[0030] Specifically, a limiting plate 513 is fixedly connected to the upper surface of the base 1, and the slide plate 512 is slidably connected inside the limiting plate 513.

[0031] Specifically, a limiting seat 53 is fixedly connected to the upper end of the base 1. The limiting seat 53 is set to facilitate the limiting of the cam 54.

[0032] Specifically, the lower end of the cam 54 is fixedly connected to the rotating rod 55, which is rotatably connected inside the limit seat 53.

[0033] In this embodiment: An auxiliary component 6 is installed inside the base 1. The auxiliary component 6 includes a rotating groove 64 of a groove 61. The groove 61 is opened on the upper surface of the base 1, and the rotating groove 64 is opened inside the groove 61. A limit rod 63 is rotatably connected inside the rotating groove 64. A rotating wheel 62 is fixedly connected to one end of the limit rod 63 away from the rotating groove 64.

[0034] In this embodiment, by setting the rotating wheel 62, the friction between the mounting base 2 and the base 1 can be reduced, thus reducing the situation where the friction between the mounting base 2 and the base 1 is too large and it is difficult to vibrate quickly when the equipment is in use.

[0035] Specifically, the rotating wheel 62 is rotatably connected inside the groove 61.

[0036] Working principle: When using the equipment, the user connects the hoisting device to the surface of the mounting head 4, and then moves the mounting head 4 to move the template 3 to the upper surface of the mounting base 2. The template 3 is then inserted into the mounting base 2 and positioned. Material is then poured into the template 3 for molding. During molding, the servo motor 51 is activated, driving the cam 54 to rotate the rotating rod 55 inside the limiting seat 53. When the cam 54 rotates, its protrusion presses against the abutment rod 56, causing the mounting rod 57 to move. The mounting rod 57 then moves the connecting head 58 on the side of the mounting base 2 left and right, causing the sliding rod 59 to slide within the support plate 510, compressing the first spring 511. When the protrusion... When the protruding part of wheel 54 rotates away from the abutment rod 56, the first spring 511 resets and pushes the connector 58 to reset, causing the mounting base 2 to vibrate left and right. By setting the vibration device 5, the mounting base 2 is effectively vibrated, which plays a role in vibrating and compacting the material inside the template 3. This reduces the problem that the material is difficult to compact inside the template 3 during the production of wall panels in existing equipment, resulting in air bubbles in the produced material and affecting the quality of the produced material. This vibration device 5, through the cooperation between components such as servo motor 51, cam 54, abutment rod 56, mounting rod 57, slide rod 59, support plate 510 and first spring 511, realizes the vibration of the mounting base 2 and improves the quality of the wall panels produced by the equipment.

[0037] When the equipment vibrates, the mounting base 2 moves on the upper surface of the base 1 and on the surface of the rotating wheel 62. When the rotating wheel 62 rotates, it drives the limiting rod 63 to rotate inside the rotating groove 64. By setting the auxiliary component 6, the mounting base 2 is effectively limited and supports the mounting base 2. This reduces the large friction between the mounting base 2 and the base 1 when the existing equipment is in use, which makes it difficult to move the mounting base 2 quickly. This auxiliary component 6 reduces the friction between the mounting base 2 and the base 1 and improves the practicality of the equipment.

[0038] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A lightweight composite wall panel forming equipment, comprising a base (1), a mounting base (2), a template (3), a mounting head (4), and a vibration device (5), characterized in that: The mounting base (2) is installed above the base (1), the template (3) is installed inside the upper end of the mounting base (2), and the mounting head (4) is fixedly connected to the outer surface of the template (3); The vibration device (5) is mounted on the upper surface of the base (1). The vibration device (5) includes a servo motor (51) and a mounting bracket (52). The mounting bracket (52) is fixedly connected to the upper surface of the base (1). The servo motor (51) is fixedly connected to the surface of the mounting bracket (52). A cam (54) is fixedly connected to the rotating end of the servo motor (51). A connector (58) is fixedly connected to the outer surface of the mounting base (2). A mounting rod (57) is fixedly connected to the surface of the connector (58). The mounting rod (57) is close to the cam (54). One end of the connector (58) is fixedly connected to a stop rod (56), and the end of the connector (58) away from the mounting rod (57) is fixedly connected to a slide rod (59). The upper end of the base (1) is fixedly connected to a support plate (510). The slide rod (59) is slidably connected inside the support plate (510). A first spring (511) is sleeved and connected to the surface of the slide rod (59). One end of the first spring (511) is fixedly connected to the surface of the connector (58), and the end of the first spring (511) away from the connector (58) is fixedly connected to the surface of the support plate (510).

2. The lightweight composite wall panel forming equipment according to claim 1, characterized in that: The mounting base (2) has a sliding plate (512) fixedly connected to its outer surface.

3. The lightweight composite wall panel forming equipment according to claim 2, characterized in that: The upper surface of the base (1) is fixedly connected to a limiting plate (513), and the sliding plate (512) is slidably connected inside the limiting plate (513).

4. The lightweight composite wall panel forming equipment according to claim 1, characterized in that: The upper end of the base (1) is fixedly connected to a limiting seat (53).

5. The lightweight composite wall panel forming equipment according to claim 1, characterized in that: The lower end of the cam (54) is fixedly connected to the rotating rod (55), which is rotatably connected inside the limiting seat (53).

6. The lightweight composite wall panel forming equipment according to claim 1, characterized in that: An auxiliary component (6) is installed inside the base (1). The auxiliary component (6) includes a rotating groove (64) of a groove (61). The groove (61) is opened on the upper surface of the base (1). The rotating groove (64) is opened inside the groove (61). A limiting rod (63) is rotatably connected inside the rotating groove (64). A rotating wheel (62) is fixedly connected to one end of the limiting rod (63) away from the rotating groove (64).

7. The lightweight composite wall panel forming equipment according to claim 6, characterized in that: The rotating wheel (62) is rotatably connected inside the groove (61).

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