Anti-adhesion plastic powder extrusion molding device
By introducing constant temperature control and multiple cooling systems into the plastic powder extrusion molding device, the problem of powdered objects bonding at high temperatures is solved, and the quality of materials and working efficiency are improved.
Patent Information
- Application Number
- CN201810341831.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-04-17
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2038-04-17
AI Technical Summary
The existing extrusion molding devices tend to cause bonding of powdery objects at high temperatures, affecting the extrusion effect, and when the material is not completely cooled and cut at low temperatures, the material quality and working efficiency are reduced.
An anti-bonding plastic powder extrusion molding device is designed, including a constant temperature controlled discharge box, agitator, cooling extrusion roller and multiple cooling systems to ensure that the material is extruded in the optimal viscosity state and After extrusion, cool it several times.
Through constant temperature control and multiple cooling, the bonding of powdered objects is effectively avoided, the extrusion effect and material quality are improved, and the working efficiency is improved.
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Figure CN108501285B_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the technical field of plastic powder production equipment, in particular to an anti-adhesion plastic powder extrusion molding device. [Background technology]
[0002] At present, after the two extrusion barrels in the extrusion molding device have been working for a period of time, the temperature of the extrusion barrels will gradually increase. When the extrusion barrels extrude powder, the powder's bonding softening temperature is 40-50°C. If the extrusion continues, the powdery objects will bond and then bond to the surface of the extrusion barrel, affecting the extrusion effect.
[0003] Powder coating is a kind of formula material with synthetic resin as base material, pigment and filler. It is a new type of decorative material that has developed rapidly in recent years. It has the characteristics of energy saving, low pollution, high efficiency and high performance. The plastic powder production line usually includes an extruder, an extrusion component and a conveying component. The raw materials are heated and mixed inside the extruder to form a viscous state, and then conveyed out through the screw inside the extruder. The material conveyed from the extruder falls into the gap formed by the two extrusion rollers and is pressed into a sheet by the extrusion rollers. The extruded sheet falls into the conveying component for cooling and then conveyed to the next step.
[0004] Since the bonding softening temperature of the powder is 40-50℃, if the temperature is too high, the powdered object will stick together and then stick to the surface of the extrusion barrel, affecting the extrusion effect; if the temperature is too low, it will also affect the extrusion effect. After the extrusion is completed, the molded material needs to be cooled and then cut. However, it is often cut before it is completely cooled, which reduces the quality of the material and affects work efficiency. [Summary of the invention]
[0005] The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art and provide an anti-sticking plastic powder extrusion molding device, which performs constant temperature control before extrusion to ensure the optimal viscosity of the material, and performs multiple cooling after extrusion, which effectively improves work efficiency and ensures the quality of the material.
[0006] To achieve the above-mentioned purpose, the present invention proposes an anti-sticking plastic powder extrusion molding device, including a sealed box, a conveyor belt, a cooling extrusion roller, a discharge box, a discharge pipe, and a distance adjustment device. Two cooling extrusion rollers are arranged in the sealed box, and a distance adjustment device is arranged on the left side of the cooling extrusion roller on the left side. A discharge box is arranged on the upper right side of the sealed box, and a stirring device is arranged in the discharge box. Scraping rods are arranged on both sides of the stirring device. A discharge pipe is arranged below the discharge box, and the discharge pipe passes through the sealed box. The discharge pipe includes a discharge conduit and a discharge insulation pipe. The outer surface of the discharge conduit is provided with an insulation layer. A discharge insulation pipe is provided at the lower end of the pipe, a constant temperature layer is provided around the discharge insulation pipe, a first temperature sensor and a heating block are provided in the constant temperature layer, the lower end of the discharge insulation pipe is located between the two cooling and extrusion rollers, a cooling plate is provided below the cooling and extrusion roller, a plurality of first heat dissipation holes are provided on the cooling plate, a cooling pipe is provided below the cooling plate, a plurality of air pumps are provided directly below the cooling pipe, the cooling plate is arranged obliquely downward, a conveyor belt is provided at the lower left of the cooling plate, a plurality of heat dissipation holes are provided on the conveyor belt, a discharge port is provided on the left side of the conveyor belt, and a condenser is provided on the outside of the discharge port.
[0007] Preferably, the distance adjustment device includes a handwheel, a support frame, a screw, a first slider, a second slider, a first cylinder, a lever, and a clamping shaft. The cooling extrusion roller on the left is connected to the right end of the clamping shaft, the left end of the clamping shaft is connected to the lever, the first cylinder is provided at the upper left end of the lever, the first slider is provided above the first cylinder, the second slider is provided at the upper right end of the lever, the first slider and the second slider are both located on the screw, a support frame is provided on the right side of the screw, and a handwheel is provided at the right end of the screw.
[0008] Preferably, the stirring device includes a stirring shaft, stirring blades, a stirring motor, and a stirring cylinder. A stirring shaft is provided in the discharge box, and a plurality of stirring blades are provided on the shaft wall of the stirring shaft. A slide groove is provided on the upper side of the discharge box, and the upper end of the stirring shaft passes through the slide groove to be connected to the stirring motor. Both sides of the stirring motor are connected to the stirring cylinder. A second cylinder is provided at the upper end of the scraper rod, and the second cylinder is located below the stirring cylinder. A plurality of brushes are provided on the inner side of the scraper rod, and the brushes are high temperature resistant brushes.
[0009] Preferably, a plurality of first temperature sensors are provided on the upper side of the constant temperature layer, a first controller is provided above the first temperature sensor, a first water inlet is provided at the upper left end of the constant temperature layer, a first water supply solenoid valve is provided at the first water inlet, a first water supply pump is provided at the upper end of the first water inlet, a plurality of heating blocks are provided on the lower side of the constant temperature layer, a first water outlet is provided at the lower right end of the constant temperature layer, a first water outlet is provided at the first water outlet solenoid valve, and a first drain pipe is provided below the first water outlet.
[0010] Preferably, the cooling pipe is arranged in a spiral shape on the lower side of the conveyor belt, a plurality of second temperature sensors are arranged in the cooling pipe, a second water inlet is arranged at the right front end of the cooling pipe, a second water supply solenoid valve is arranged at the second water inlet, a second water supply pump is arranged on the right side of the second water inlet, an air compressor is arranged above the second water supply pump, an air guide pipe is connected to the lower left side of the air compressor, an opening and closing cover is arranged on the top of the second water inlet, the opening and closing cover is circular, an air guide plate is arranged on the lower side of the opening and closing cover, the lower end of the air guide pipe corresponds to the position of the opening and closing cover, a second water outlet is arranged at the left rear end of the cooling pipe, a second water outlet is arranged at the second water outlet, a second water outlet solenoid valve is arranged, and a second drain pipe is arranged at the rear end of the second water outlet.
[0011] Beneficial effects of the present invention: the present invention arranges a stirring device in the discharge box, the stirring device can move left and right to stir the material more evenly and improve the quality of the material. The scraper plate is arranged to prevent the material from sticking to the discharge box. A discharge pipe is arranged below the discharge box, an insulation layer is arranged on the upper part of the discharge pipe, and a constant temperature layer is arranged on the lower part of the discharge pipe, which effectively ensures the temperature of the material before entering the sealed box to avoid excessively high or low temperature affecting the extrusion effect and reducing the quality of the material. The distance adjustment device arranged on the left extrusion roller can effectively adjust the distance between the two extrusion rollers to meet the requirements of extruding materials of different thicknesses. After the extrusion is completed, the cooling plate is arranged to cool the material, and then it is sent to the conveyor belt. The arrangement of the air pump and the condensation pipe at the discharge port further reduces the temperature of the extruded material, effectively improves the work efficiency, and ensures the quality of the material.
[0012] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.
Brief Description of the Drawings
[0013] Figure 1 It is a structural schematic diagram of an anti-adhesion plastic powder extrusion molding device of the present invention;
[0014] Figure 2 It is a structural schematic diagram of the discharge box of the present invention;
[0015] Figure 3It is a front view of the sealed box of the present invention;
[0016] Figure 4 This is a bottom view of the cooling pipe.
[0017] In the figure: 1-sealed box, 2-conveyor belt, 3-cooling extrusion roller, 4-discharging box, 5-discharging pipe, 6-distance adjustment device, 7-stirring device, 8-scraper rod, 9-cooling plate, 21-heat dissipation hole, 22-cooling pipe, 23-air pump, 24-discharging port, 41-chute, 51-discharging conduit, 52-discharging insulation pipe, 53-constant temperature layer, 61-hand wheel, 62-support frame, 63-screw rod, 64-first slider, 65-second slider, 66-first cylinder, 67-lever, 68-pressing shaft, 71-stirring shaft, 72-stirring blade, 73-stirring motor, 74-stirring cylinder, 81-second cylinder, 82-brush, 91-first heat dissipation hole, 221-second temperature sensor, 222-second water inlet, 223-second water supply solenoid valve, 224-second water supply pump, 225-air compressor, 226-air guide pipe, 227-opening and closing cover, 228-second water outlet, 229-second water outlet solenoid valve, 230-second drain pipe, 231-air guide plate, 232-second controller, 241-condenser, 511-insulation layer, 531-first temperature sensor, 532-heating block, 533-first water inlet, 534-first water supply solenoid valve, 535-first water supply pump, 536-first water outlet, 537-first water outlet solenoid valve, 538-first drain pipe, 539-first controller. [Specific implementation method]
[0018] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the scope of the present invention. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.
[0019] like Figure 1 and Figure 4As shown, the present invention provides an anti-adhesion plastic powder extrusion molding device, including a sealed box body 1, a conveyor belt 2, a cooling extrusion roller 3, a discharge box 4, a discharge pipe 5, and a distance adjustment device 6. Two cooling extrusion rollers 3 are arranged in the sealed box body 1, and a distance adjustment device 6 is arranged on the left side of the cooling extrusion roller 3 on the left side. A discharge box 4 is arranged on the upper right side of the sealed box body 1, and a stirring device 7 is arranged in the discharge box 4. Scraping rods 8 are arranged on both sides of the stirring device 7. A discharge pipe 5 is arranged below the discharge box 4, and the discharge pipe 5 passes through the sealed box body 1. The discharge pipe 5 includes a discharge conduit 51 and a discharge insulation pipe 52. The outer surface of the discharge conduit 51 is provided with an insulation layer 511, and the lower end of the discharge conduit 51 is provided with A discharging insulation pipe 52 is provided with a constant temperature layer 53 around the discharging insulation pipe 52, and a first temperature sensor 531 and a heating block 532 are provided in the constant temperature layer 53. The lower end of the discharging insulation pipe 52 is located between the two cooling and extruding rollers 3. A cooling plate 9 is provided below the cooling and extruding rollers 3. A plurality of first heat dissipation holes 91 are provided on the cooling plate 9. A cooling pipe 22 is provided below the cooling plate 9. A plurality of air pumps 23 are provided directly below the cooling pipe 22. The cooling plate 9 is arranged obliquely downward. A conveyor belt 2 is provided at the lower left of the cooling plate 9. A plurality of heat dissipation holes 21 are provided on the conveyor belt 2. A discharging port 24 is provided on the left side of the conveyor belt 2. The outer sleeve of the discharging port 24 is provided with a cooling plate. The condensation tube 241, the distance adjustment device 6 includes a hand wheel 61, a support frame 62, a screw rod 63, a first slider 64, a second slider 65, a first cylinder 66, a lever 67, and a clamping shaft 68. The cooling extrusion roller 3 on the left side is connected to the right end of the clamping shaft 68, and the left end of the clamping shaft 68 is connected to the lever 67. The upper left end of the lever 67 is provided with a first cylinder 66, and the upper part of the first cylinder 66 is provided with a first slider 64, and the upper right end of the lever 67 is provided with a second slider 65. The first slider 64 and the second slider 65 are both located on the screw rod 63. The right side of the screw rod 63 is provided with a support frame 62, and the right end of the screw rod 63 is provided with a hand wheel 61. The stirring device 7 includes a stirring shaft 71, a stirring blade 7 2. A stirring motor 73 and a stirring cylinder 74. A stirring shaft 71 is provided in the discharge box 4. A plurality of stirring blades 72 are provided on the shaft wall of the stirring shaft 71. A chute 41 is provided on the upper side of the discharge box 4. The upper end of the stirring shaft 71 passes through the chute 41 and is connected to the stirring motor 73. Stirring cylinders 74 are connected to both sides of the stirring motor 73. A second cylinder 81 is provided at the upper end of the scraper rod 8. The second cylinder 81 is located below the stirring cylinder 74. A plurality of brushes 82 are provided on the inner side of the scraper rod 8. The brushes 82 are high temperature resistant brushes. A plurality of first temperature sensors 531 are provided on the upper side of the constant temperature layer 53. A first controller 539 is provided above the first temperature sensor 531.A first water inlet 533 is provided at the upper left end of the constant temperature layer 53, a first water supply solenoid valve 534 is provided at the first water inlet 533, a first water supply pump 535 is provided at the upper end of the first water inlet 533, a plurality of heating blocks 532 are provided at the lower side of the constant temperature layer 53, a first water outlet 536 is provided at the lower right end of the constant temperature layer 53, a first water outlet 536 is provided at the first water outlet 537, a first drain pipe 538 is provided below the first water outlet 536, the cooling pipe 22 is spirally arranged at the lower side of the conveyor belt 2, a plurality of second temperature sensors 221 are provided in the cooling pipe 22, a second water inlet 222 is provided at the right front end of the cooling pipe 22, and the second water inlet 22 2 is provided with a second water supply solenoid valve 223, a second water supply pump 224 is provided on the right side of the second water inlet 222, an air compressor 225 is provided above the second water supply pump 224, an air guide pipe 226 is connected to the lower left side of the air compressor 225, an opening and closing cover 227 is provided on the top of the second water inlet 222, the opening and closing cover 227 is circular, an air guide plate 232 is provided on the lower side of the opening and closing cover 227, the lower end of the air guide pipe 226 corresponds to the position of the opening and closing cover 227, a second water outlet 228 is provided at the left rear end of the cooling pipe 22, the second water outlet 228 is provided with a second water outlet solenoid valve 229, and a second drain pipe 230 is provided at the rear end of the second water outlet 228. ,
[0020] Working process of the present invention:
[0021] In the working process of the anti-adhesion plastic powder extrusion molding device of the present invention, the stirring device 7 is first used to stir the material in the discharge box 4 more evenly. After the stirring is completed, the material enters the discharge pipe 5 and the scraper rod 8 is used to scrape the material on the inner wall of the discharge box 4 to prevent adhesion. The insulation layer 511 insulates the material, and the constant temperature layer 53 keeps the material at a suitable temperature. Then the material enters between the two extrusion rollers 3, and the distance between the two extrusion rollers 3 is adjusted by the distance adjustment device 6 to extrude the material. After the extrusion is completed, the material enters the cooling plate 9, and the cooling pipe 22 and the air pump 23 under the cooling plate 9 perform the first cooling on the material. When the temperature of the cooling pipe 22 is too high, the temperature of the water in the cooling pipe 22 is accelerated to be reduced by the cooperation of the second temperature sensor 221, the second water supply solenoid valve 223, the second water outlet solenoid valve 229, and the air compressor 225. After the first cooling is completed, the material enters the conveyor belt 2, and the air pump 23 continues to cool the material. Then, the material enters the discharge port 24 and is cooled for the second time through the condenser 241. The material can be completely cooled before entering the cutting, thereby improving the work efficiency and ensuring the quality of the material.
[0022] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An anti-adhesion plastic powder extrusion molding device, characterized in that: The invention comprises a sealed box (1), a conveyor belt (2), a cooling extrusion roller (3), a discharge box (4), a discharge pipe (5), and a distance adjustment device (6), wherein two cooling extrusion rollers (3) are arranged in the sealed box (1), and a distance adjustment device (6) is arranged on the left side of the cooling extrusion roller (3) on the left side, a discharge box (4) is arranged on the upper right side of the sealed box (1), a stirring device (7) is arranged in the discharge box (4), and scraping rods (8) are arranged on both sides of the stirring device (7), a discharge pipe (5) is arranged below the discharge box (4), the discharge pipe (5) passes through the sealed box (1), the discharge pipe (5) comprises a discharge conduit (51) and a discharge insulation pipe (52), and the discharge conduit (5 1) is provided with an insulation layer (511) on the outside, a discharge insulation pipe (52) is provided at the lower end of the discharge conduit (51), a constant temperature layer (53) is provided around the discharge insulation pipe (52), a first temperature sensor (531) and a heating block (532) are provided in the constant temperature layer (53), the lower end of the discharge insulation pipe (52) is located between the two cooling extrusion rollers (3), a cooling plate (9) is provided below the cooling extrusion rollers (3), a plurality of first heat dissipation holes (91) are provided on the cooling plate (9), a cooling pipe (22) is provided below the cooling plate (9), a plurality of air pumps (23) are provided directly below the cooling pipe (22), and the cooling plate (9) is arranged obliquely downward A conveyor belt (2) is provided at the lower left of the cooling plate (9), a plurality of heat dissipation holes (21) are provided on the conveyor belt (2), a discharge port (24) is provided on the left side of the conveyor belt (2), a condenser tube (241) is provided on the outer side of the discharge port (24), a plurality of first temperature sensors (531) are provided on the upper side of the constant temperature layer (53), a first controller (539) is provided above the first temperature sensor (531), a first water inlet (533) is provided at the upper left end of the constant temperature layer (53), a first water supply solenoid valve (534) is provided at the first water inlet (533), a first water supply pump (535) is provided at the upper end of the first water inlet (533), and the constant temperature layer A plurality of heating blocks (532) are provided on the lower side of the conveyor belt (53); a first water outlet (536) is provided on the lower right end of the constant temperature layer (53); a first water outlet (536) is provided on the first water outlet (536); a first water discharge pipe (538) is provided below the first water outlet (536); the cooling pipe (22) is arranged in a spiral shape on the lower side of the conveyor belt (2); a plurality of second temperature sensors (221) are provided in the cooling pipe (22); a second water inlet (222) is provided on the right front end of the cooling pipe (22); a second water supply solenoid valve (223) is provided on the second water inlet (222); a second water supply pump (224) is provided on the right side of the second water inlet (222);An air compressor (225) is arranged above the second water supply pump (224), a second controller (232) is arranged on the right side of the air compressor (225), an air guide pipe (226) is connected to the lower left side of the air compressor (225), an opening and closing cover (227) is arranged on the top of the second water inlet (222), the opening and closing cover (227) is circular, an air guide plate (231) is arranged on the lower side of the opening and closing cover (227), the lower end of the air guide pipe (226) corresponds to the position of the opening and closing cover (227) in the upper and lower parts, a second water outlet (228) is arranged at the left rear end of the cooling pipe (22), the second water outlet (228) is provided with a second water outlet solenoid valve (229), a second drain pipe (230) is arranged at the rear end of the second water outlet (228), and the The distance adjustment device (6) comprises a hand wheel (61), a support frame (62), a screw (63), a first slider (64), a second slider (65), a first cylinder (66), a lever (67), and a clamping shaft (68). The left cooling extrusion roller (3) is connected to the right end of the clamping shaft (68). The left end of the clamping shaft (68) is connected to the lever (67). The upper left end of the lever (67) is provided with a first cylinder (66). The upper part of the first cylinder (66) is provided with a first slider (64). The upper right end of the lever (67) is provided with a second slider (65). The first slider (64) and the second slider (65) are both located on the screw (63). The right side of the screw (63) is provided with a support frame (62). The right end of the screw (63) is provided with a hand wheel (61).
2. The anti-adhesion plastic powder extrusion molding device according to claim 1, characterized in that: The stirring device (7) comprises a stirring shaft (71), stirring blades (72), a stirring motor (73), and a stirring cylinder (74). The discharge box (4) is provided with a stirring shaft (71), and a plurality of stirring blades (72) are provided on the shaft wall of the stirring shaft (71). A chute (41) is provided on the upper side of the discharge box (4), and the upper end of the stirring shaft (71) passes through the chute (41) and is connected to the stirring motor (73). Both sides of the stirring motor (73) are connected to the stirring cylinder (74). The upper end of the scraper rod (8) is provided with a second cylinder (81), and the second cylinder (81) is located below the stirring cylinder (74). A plurality of brushes (82) are provided on the inner side of the scraper rod (8), and the brushes (82) are high temperature resistant brushes.
Citation Information
Patent Citations
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