A stacked frame finished tile warehouse

Through a stacked frame system combining suspended conveyor rollers, cranes and robots, combined with laser ranging technology, efficient and dense tiles are realized, and the stacking stability and reliability in the existing technology are solved. question.

CN108569503BActive Publication Date: 2025-02-07FOSHAN YANQING INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN201810618457.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-06-15
Publication Date
2025-02-07
Estimated Expiration
2038-06-15

AI Technical Summary

Technical Problem

Existing warehouse technology is difficult to achieve efficient and dense tiles finished warehousing, and stacking stability and reliability are insufficient.

Method used

A stacked tile finished warehousing system is adopted that combines suspended inlet and outlet bin conveying rollers, cranes and robots. Accurate ranking is achieved through a laser rangefinder, and a buckle is installed in the stacked frame to achieve tight stacking.

Benefits of technology

No manual operation is required, personnel passages are cancelled, warehouse density and warehousing efficiency are significantly improved, stacking stability and reliability are greatly improved, and the number of stackable layers can be effectively increased.

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Abstract

The present invention discloses a stacking frame type finished ceramic tile warehouse, which is characterized in that it comprises: a plurality of in-and-out warehouse conveying rollers suspended in the air, a plurality of cranes arranged on each of the in-and-out warehouse conveying rollers for grabbing and placing stacking frames, an industrial control computer for controlling the operation of each of the cranes, and a plurality of stacking frames with ceramic tiles to be lifted away; a plurality of hooks are arranged in the stacking frames, a manipulator is arranged on the crane, and the manipulator can extend into the stacking frames from the top of the stacking frames and be hooked with the hooks. The present invention eliminates the need for manual field operation, eliminates the personnel passage, and greatly improves the density and storage efficiency of the warehouse. At the same time, since the hooks are arranged inside the stacking frames, adjacent stacking frames can fit tightly, are stably stacked, have good reliability, and effectively increase the number of layers that can be stacked. In addition, combined with laser ranging technology, each stacking frame can be accurately ranked.
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Description

Technical Field

[0001] The invention relates to the technical field of warehouses, and in particular to a stacked frame type finished tile warehouse. Background Art

[0002] The finished product automatic storage system usually consists of high-rise three-dimensional shelves, stackers, various types of forklifts, storage and retrieval systems, unmanned transport vehicles, control systems and peripheral equipment. The computer controls the processing equipment, memorizes the storage location of materials, and uses unmanned transport vehicle systems, automatic storage and retrieval arms and barcode scanning equipment. It does not require manual picking or shelving. The system can automatically store and retrieve goods through computer control. Its advantages are saving space and manpower and improving work efficiency. The use of automated storage systems can continuously check expired or stocked products, prevent bad inventory, and improve management level. The automated storage system can make full use of storage space, realize online control of equipment through computers, quickly and accurately process items based on the principle of first-in-first-out, and reasonably carry out inventory management and data processing. Summary of the invention

[0003] The object of the present invention is to provide a stacked frame finished tile warehouse with large space utilization and high storage efficiency.

[0004] To achieve the above objectives, the present invention adopts the following technical solutions.

[0005] A stacking frame type finished tile warehouse, characterized in that it includes: a plurality of in-and-out warehouse conveying rollers suspended in the air, a plurality of cranes arranged on each of the in-and-out warehouse conveying rollers for grabbing and placing stacking frames, an industrial control computer for controlling the operation of each of the cranes, and a plurality of stacking frames containing tiles to be lifted away; a plurality of hanging buckles are arranged in the stacking frames, a manipulator is arranged on the crane, and the manipulator can extend into the stacking frames from the top of the stacking frames and be hung with the hanging buckles.

[0006] As a further illustration of the above scheme, the crane includes: a large crane track, a small crane track and a lifting frame. The large crane track runs on the in-and-out warehouse conveying roller, the small crane track runs on the large crane track, and the manipulator is connected to the small crane track through the lifting frame.

[0007] As a further illustration of the above scheme, a laser rangefinder is provided on the crane runway, and the laser rangefinder is located at the lower side of the middle part of the crane runway.

[0008] As a further illustration of the above scheme, the robot includes: a top frame, fingers rotatably mounted on the top frame, and a power device for driving the fingers; the fingers are arranged in pairs, the hooks of the fingers are all facing the outside of the top frame, and one power device drives the paired fingers at the same time.

[0009] As a further illustration of the above scheme, the lifting frame is a fork frame, the slide rail is at the top of the top frame, one of the two connecting ends at the bottom of the fork frame is hinged to the top frame, and the other is slidably installed in the slide rail.

[0010] As a further illustration of the above scheme, the power device is a motor or a cylinder.

[0011] As a further illustration of the above solution, the hook portion is a hanging plate arranged in the stacking frame, and a groove cooperating with the finger of the manipulator is provided on the hanging plate.

[0012] As a further illustration of the above solution, the stacking frame is in a cube shape, and there are four hanging plates, which are arranged in pairs on a pair of sides of the top of the stacking frame.

[0013] As a further illustration of the above solution, a transport guide rail is provided below the in-and-out warehouse conveying roller, and a plurality of trolleys for transporting the stacked frames are provided on the transport rail.

[0014] As a further illustration of the above solution, a sensor and a brake positioning device are provided on the transport guide rail, and the brake positioning device brakes and positions the trolley transporting the stacked frames according to the signal fed back by the sensor.

[0015] The beneficial effects of the present invention are:

[0016] 1. No manual on-site operation is required, the personnel passage is eliminated, and the warehouse density and storage efficiency are greatly improved.

[0017] Second, because the hook part is arranged inside the stacking frame, adjacent stacking frames can fit tightly, the stacking is stable, the reliability is good, and the number of stackable layers is effectively increased.

[0018] 3. Combined with laser ranging technology, each stacked frame can be accurately ranked. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Shown is a schematic structural diagram of the stacked frame finished tile warehouse provided by the present invention.

[0020] Figure 2 Shown is a front view of the stacked frame finished tile warehouse provided by the present invention.

[0021] Figure 3 Shown is a side view of the stacked frame finished tile warehouse provided by the present invention.

[0022] Figure 4 Shown is a top view of the stacked frame finished tile warehouse provided by the present invention.

[0023] Description of reference numerals:

[0024] 1: crane, 2: stacking frame, 3: buckle part, 4: robot arm.

[0025] 1-1: Crane running fast, 1-2: Crane running slow, 1-3: Lifting frame.

[0026] 4-1: top frame, 4-2: fingers, 4-3: slide rail. DETAILED DESCRIPTION

[0027] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present invention.

[0028] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the definition of "first" and "second" features can explicitly or implicitly include one or more of the features. In the description of the present invention, "at least" means one or more, unless otherwise clearly and specifically defined.

[0029] In the present invention, unless otherwise specified and limited, the terms "assemble", "connect", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can also be a mechanical connection; it can be directly connected, or it can be connected through an intermediate medium, or the two elements can be internally connected. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] In the invention, unless otherwise specified and limited, a first feature being “above” or “below” a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being “above”, “below”, and “above” a second feature includes that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “above”, “below”, and “below” a second feature includes that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0031] The following is a further description of the specific implementation of the present invention in conjunction with the drawings of the specification, so that the technical solution and its beneficial effects of the present invention are clearer and more explicit. The following description of the embodiments with reference to the drawings is exemplary and intended to explain the present invention, but cannot be understood as limiting the present invention.

[0032] like Figure 1-Figure 4 As shown, a stacking frame type finished ceramic tile warehouse is characterized in that it includes: a plurality of in-and-out warehouse conveying rollers suspended in the air, a plurality of cranes 1 arranged on each of the in-and-out warehouse conveying rollers for grabbing and placing stacking frames, an industrial control computer for controlling the operation of each of the cranes 1, and a plurality of stacking frames 2 loaded with ceramic tiles to be lifted away; a plurality of hanging buckles 3 are arranged in the stacking frames 2, a manipulator 4 is arranged on the crane 1, and the manipulator 4 can extend into the stacking frame 2 from the top of the stacking frame 2 and be hung with the hanging buckles 3.

[0033] The crane 1 includes: a crane runner 1-1, a crane runner 1-2 and a lifting frame 1-3. The crane runner 1-1 runs on the in-and-out warehouse conveying roller, the crane runner 1-2 runs on the crane runner 1-1, and the manipulator 4 is connected to the crane runner 1-2 through the lifting frame 1-3. In actual operation, the in-and-out warehouse position of the stacking frame 2 is roughly positioned by the crane runner 1-1, and the precise positioning is performed by the crane runner 1-2.

[0034] In particular, a laser rangefinder is also provided on the crane runway 1-1, and the laser rangefinder is located at the lower side of the middle part of the crane runway 1-1, so as to quickly send the stacking frame 2 to the specified position and achieve accurate positioning.

[0035] The manipulator 4 includes: a top frame 4-1, fingers 4-2 rotatably mounted on the top frame 4-1, and a power device for driving the fingers 4-2; the fingers 4-2 are arranged in pairs, the hooks of the fingers 4-2 are all facing the outside of the top frame 4-1, and one power device drives the paired fingers 4-2 at the same time to achieve synchronous grasping and releasing. The power device can be a motor or a cylinder.

[0036] In this embodiment, the lifting frame 1-3 is a fork frame, and the slide rail 4-3 is preferably provided at the top of the top frame 4-1. One of the two connecting ends at the bottom of the fork frame is hinged to the top frame 4-1, and the other is slidably installed in the slide rail 4-3. Preferably, the hook portion 3 is a hanging plate arranged in the stacking frame 2, and a groove is provided on the hanging plate to cooperate with the manipulator finger 4-2. Preferably, the stacking frame 2 is a cube, and the number of the hanging plates is four, and two of them are arranged on a pair of sides at the top of the stacking frame 2 in correspondence.

[0037] Furthermore, a transport rail is provided below the in-and-out warehouse conveyor roller, and a plurality of trolleys for transporting the stacking frames are provided on the transport rail. A sensor and a brake positioning device are provided on the transport rail, and the brake positioning device brakes and positions the trolley for transporting the stacking frames according to the signal fed back by the sensor.

[0038] The stacked frame ceramic tile product warehouse provided in this embodiment does not require manual field operation, eliminates the personnel channel, and greatly improves the warehouse density and storage efficiency. At the same time, due to the hook part set inside the stacked frame, adjacent stacked frames can be closely fitted, stacked stably, and have good reliability, effectively increasing the number of stackable layers. In addition, combined with laser ranging technology, each stacked frame can be accurately ranked.

[0039] Through the description of the above structure and principle, those skilled in the art should understand that the present invention is not limited to the above specific implementations, and improvements and substitutions based on the present invention using the known technology in the art fall within the protection scope of the present invention, and the protection scope of the present invention should be defined by the claims and their equivalents. Parts not described in the specific implementations are prior art or common knowledge.

Claims

1. A stacked frame finished tile warehouse, characterized in that: include: A plurality of in-and-out warehouse conveyor rollers suspended in the air, a plurality of cranes arranged on each of the in-and-out warehouse conveyor rollers for grabbing and placing stacking frames, an industrial control computer for controlling the operation of each of the cranes, and a plurality of stacking frames with tiles to be lifted away; a plurality of hooks are arranged in the stacking frame, a manipulator is arranged on the crane, and the manipulator can extend into the stacking frame from the top of the stacking frame and be hooked with the hooks; The crane comprises: a crane carriage, a crane trolley and a lifting frame, the crane carriage runs on the in-and-out warehouse conveying roller, the crane trolley runs on the crane carriage, and the manipulator is connected to the crane trolley through the lifting frame; A laser rangefinder is provided on the crane runway, and the laser rangefinder is located at the lower side of the middle part of the crane runway; The manipulator comprises: a top frame, fingers rotatably mounted on the top frame, and a power device for driving the fingers; the fingers are arranged in pairs, the hooks of the fingers are all facing the outside of the top frame, and one power device drives the paired fingers simultaneously; The hook part is a hanging plate arranged in the stacking frame, and a groove cooperating with the finger of the manipulator is arranged on the hanging plate; the stacking frame is a cube, and the hanging plates are four, and are arranged in pairs on a pair of sides of the top of the stacking frame.

2. A stacked frame finished tile warehouse according to claim 1, characterized in that: The lifting frame is a fork frame, and a slide rail is arranged on the top of the top frame. One of the two connecting ends at the bottom of the fork frame is hinged to the top frame, and the other is slidably installed in the slide rail.

3. The stacked frame finished tile warehouse according to claim 1, characterized in that: The power device is a motor or a cylinder.

4. The stacked frame finished tile warehouse according to claim 1, characterized in that: A transport guide rail is provided below the in-and-out warehouse conveying roller, and a plurality of trolleys for transporting the stacked frames are provided on the transport guide rail.

5. The stacked frame finished tile warehouse according to claim 4, characterized in that: A sensor and a brake positioning device are arranged on the transport guide rail, and the brake positioning device performs brake positioning on the trolley for transporting the stacked frames according to the signal fed back by the sensor.

Citation Information

Patent Citations

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    CN107352289A

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    CN2887822Y