Conveyor chain device of automatic spraying line and automatic spraying line
By setting the conveying chain device of the automated spray line on the bottom side and using a driving mechanism and a synchronization base, the problems of inconvenient position and safety hazards of the conveying chain device are solved, and convenient cylinder installation and stable conveying chain operation are achieved.
Patent Information
- Application Number
- CN201811250937.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-10-25
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2038-10-25
AI Technical Summary
The conveying chain device of the existing automated spray line is arranged above the production line, resulting in inconvenient installation of cylinder suspension tooling and posing safety hazards.
The conveying chain device is arranged on the bottom side of the automated spray line, and the winding barrel with a driving mechanism is used to realize the horizontal reciprocating movement of the conveying chain, and the synchronous operation and horizontal stability of the conveying chain are ensured through the synchronization base and the positioning device. Avoid knotting.
The staff can easily install cylinder fixed tooling on the ground, reducing safety hazards, and improving the stability and operational safety of the transmission chain.
Smart Images

Figure CN109132400B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of spraying equipment, and in particular relates to a conveyor chain device of an automatic spraying line and an automatic spraying line. Background Art
[0002] During the processing of fire extinguisher cylinders, the surface of the cylinders needs to be phosphated first and then painted. The surface of the cylinder after phosphating has a phosphating film, which is used as a primer before painting to improve the adhesion and corrosion resistance of the coating layer. At present, the phosphating and painting treatments in this processing process need to be carried out on an automated spray production line.
[0003] For example, the Chinese utility model patent application number CN201220621078.1 discloses a steel cylinder hanging fixture for an automated spray line and an automated spray line, wherein the steel cylinder hanging fixture comprises a support plate, a hook fixed on the support plate, and a columnar sleeve mounted on the support plate for placing the steel cylinder; the automated spray line comprises a conveyor chain device, a steel cylinder hanging fixture suspended on the conveyor chain device, and a spray device for performing phosphating treatment on the steel cylinder on the fixture.
[0004] The disadvantage of the automatic spraying line is that the conveyor chain device is arranged above the production line, and the steel cylinder hanging tool is hung on the conveyor chain device. Since the conveyor chain device is located at a high position, it is inconvenient to install the steel cylinder hanging tool and install the steel cylinder. Summary of the invention
[0005] The invention aims to provide a conveyor chain device and an automated spraying line which are convenient for installing steel cylinder fixing tooling and for installing an automated spraying line of steel cylinders.
[0006] To achieve the above-mentioned object of the invention, the technical solution of the present invention is as follows:
[0007] A conveyor chain device for an automated spraying line comprises at least two conveyor chains which are synchronously operated on the bottom side of the automated spraying line and are arranged in parallel, wherein two ends of the conveyor chains are respectively fixed and wound on a first winding drum and a second winding drum, and the first winding drum and the second winding drum are respectively driven by respective driving mechanisms to rotate.
[0008] The present invention sets the conveyor chain device at the bottom side of the automated spray line, so that the staff can perform operations such as installing the steel cylinder fixing tooling or installing the steel cylinder while standing on the ground, which is convenient and quick; and after being set at the bottom side, the operation of the conveyor chain device will not cause any safety hazards to the surrounding people and things. After being set at the bottom side, it is necessary to install the steel cylinder fixing tooling above the conveyor chain device, so the conveyor chain device cannot run in a ring shape and can only reciprocate in the horizontal direction. Therefore, the present invention uses a first winding drum and a second winding drum, each with a driving mechanism, to install the conveyor chain so as to realize the reciprocating movement of the conveyor chain.
[0009] In the conveyor chain device of the above-mentioned automatic spraying line, a triangular shaped synchronization base is arranged across two adjacent conveyor chains, and the synchronization base helps to ensure that the connected conveyor chains run synchronously.
[0010] In the conveyor chain device of the above-mentioned automatic spraying line, the synchronization base includes two first fixed seats installed on one of the conveyor chains and a second fixed seat installed on the other conveyor chain, and connecting rods are provided between the second fixed seat and the two first fixed seats.
[0011] The conveyor chain is continuously wound out or rolled up between the first winding drum and the second winding drum, so the amount of the conveyor chain wound on the first winding drum and the second winding drum is different, which will cause the conveyor chain to not be kept on the same horizontal line, affecting the operational stability of the cylinder fixing tool. Therefore, in the conveyor chain device of the above-mentioned automatic spraying line, the conveyor chain extension sides of the first winding drum and the second winding drum are both provided with a leveler to keep the conveyor chain between the first winding drum and the second winding drum horizontal.
[0012] In the conveying chain device of the above-mentioned automated spraying line, the outer periphery of the first winding drum or the second winding drum is provided with retaining rings located at both ends of the first winding drum or the second winding drum and used to limit the conveying chain on the first winding drum or the second winding drum, and the aligner is arranged between the two retaining rings, and the aligner has a flared portion for the conveying chain to pass through, and a aligning opening for the conveying chain to pass through, and all the aligning openings are at the same height.
[0013] In the above-mentioned conveyor chain device of the automatic spraying line, the positioner has an arc-shaped guide surface close to the position opening, which helps to guide the conveyor chain to pass into the position opening.
[0014] In the conveyor chain device of the above-mentioned automatic spraying line, a plurality of spacer rings are evenly arranged axially on the outer periphery of the first winding drum, and winding spaces corresponding to the conveyor chains are formed between the spacer rings and the corresponding retaining rings and between adjacent spacer rings. How can we avoid the adjacent conveyor chains from getting tangled with each other and affecting normal operation?
[0015] An automated spraying line comprises the conveyor chain device of the present invention, wherein the conveyor chain device is provided with a steel cylinder fixing tool.
[0016] In the above-mentioned automated spraying line, the steel cylinder fixing fixture comprises a support base, and the support base is fixedly mounted on the synchronization base.
[0017] In the above-mentioned automated spraying line, the steel cylinder fixing fixtures are arranged in groups, and the steel cylinder fixing fixtures of different groups are arranged at intervals on the conveying chain device.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present invention sets the conveyor chain device at the bottom side of the automated spray line, so that the staff can perform operations such as installing the steel cylinder fixing tooling or installing the steel cylinder while standing on the ground, which is convenient and quick; and after being set at the bottom side, the operation of the conveyor chain device will not cause any safety hazards to the surrounding people and things. After being set at the bottom side, it is necessary to install the steel cylinder fixing tooling above the conveyor chain device, so the conveyor chain device cannot run in a ring shape and can only reciprocate in the horizontal direction. Therefore, the present invention uses a first winding drum and a second winding drum, each with a driving mechanism, to install the conveyor chain so as to realize the reciprocating movement of the conveyor chain. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of an automated spraying line of the present invention;
[0021] Figure 2 It is a structural schematic diagram of a conveyor chain device of an automated spraying line of the present invention;
[0022] Figure 3 It is a schematic diagram of the structure of the synchronization base between adjacent conveyor chains;
[0023] Figure 4 for Figure 2 The structural diagram of the mid-level positioner;
[0024] Figure 5 for Figure 4 A magnified view of the structure in the middle;
[0025] Figure 6 for Figure 1 Schematic diagram of the structure inside the spray box. DETAILED DESCRIPTION
[0026] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0027] Example 1
[0028] like Figure 1As shown, this embodiment is an automated spray line, including a conveyor chain device 1, and a cylinder fixing tool 2 arranged on the conveyor chain device 1, and a loading rack 3, a spray box 4 and a unloading rack 5 are arranged in sequence in the running direction of the conveyor chain device 1.
[0029] like Figure 2 and Figure 6 As shown, the conveyor chain device 1 of this embodiment has at least two parallel arrangements, and each conveyor chain device 1 includes at least two conveyor chains 11 synchronously running on the bottom side of the spray box 4 and arranged in parallel, and the two ends of the conveyor chain 11 are respectively fixed and wound on the first winding drum 12 and the second winding drum 13, wherein the first winding drum 12 is connected to the output shaft of the first motor 14, and the second winding drum 13 is connected to the output shaft of the second motor 15.
[0030] The outer peripheries of the first winding drum 12 and the second winding drum 13 are provided with retaining rings 16 located at both ends of the first winding drum 12 or the second winding drum 13 and used to limit the conveying chain 11 on the first winding drum 12 or the second winding drum 13, and a separating ring 17 is provided in the middle of the first winding drum 12 or the second winding drum 13, and a winding space corresponding to the conveying chain 11 is formed between the separating ring 17 and the corresponding retaining ring 16; when the number of conveying chains 11 increases, the number of separating rings 17 also needs to be increased accordingly.
[0031] like Figure 4 and Figure 5 Shown, combined Figure 2 It can be seen that the protruding sides of the conveying chain 11 of the first winding drum 12 and the second winding drum 13 are both provided with a positioner 18 for keeping the conveying chain 11 between the first winding drum 12 and the second winding drum 13 horizontal. The positioner 18 is arranged between the two retaining rings 16, and has a flared portion 181 for the conveying chain 11 to pass through and a positioner opening 182 for the conveying chain 11 to pass through, and all the positioner openings 182 are at the same height; and the positioner 18 also has an arc-shaped guiding surface 183 close to the positioner opening 182.
[0032] like Figure 3 As shown, a triangular shaped synchronization base 6 is disposed across two adjacent conveyor chains 11. In this embodiment, the synchronization base 6 includes two first fixed bases 61 mounted on one of the conveyor chains 11, and a second fixed base 62 mounted on the other conveyor chain 11, and connecting rods 63 are disposed between the second fixed base 62 and the two first fixed bases 61.
[0033] like Figure 2 and Figure 6 As shown, the steel cylinder fixing tool 2 of this embodiment is fixed on the synchronous base 6 through the support base 21.
[0034] like Figure 2Shown, combined Figure 1 It can be seen that on the conveyor chain 11 device of this embodiment, the steel cylinder fixing fixtures 2 are arranged in groups, and the steel cylinder fixing fixtures 2 of different groups are arranged at intervals. Preferably, three groups (or integer multiples of three) of steel cylinder fixing fixtures 2 are arranged at intervals. When one group of steel cylinder fixing fixtures 2 is at the unloading rack 5 for unloading, one group of steel cylinder fixing fixtures 2 is in the spray box 4 for spraying, and the other group of steel cylinder fixing fixtures 2 is at the unloading rack 5 for loading.
[0035] The working principle of an automated spray line in this embodiment is as follows:
[0036] The second motor 15 is started to make the conveyor chain 11 withdraw from the first winding drum 12 and gradually wind it onto the second winding drum 13. Under the action of the two positioners 18, the conveyor chain 11 can always maintain horizontal operation; the cylinder fixing tool 2 is brought to the loading rack 3 for loading; after loading is completed, continue to move forward and bring the cylinder fixing tool 2 into the spray box 4 for spraying; after spraying is completed, continue to move forward and bring the cylinder fixing tool 2 to the unloading rack 5 for unloading; after unloading is completed, the second motor 15 is turned off and the first motor 14 is started to make the conveyor chain 11 withdraw from the second winding drum 13 and gradually wind it onto the first winding drum 12, return to the initial position, and carry out a new round of loading, spraying and unloading.
Claims
1. A conveyor chain device for an automated spraying line, wherein the automated spraying line is used to spray the surface of a steel cylinder. It is characterized in that It comprises at least two conveyor chains which are synchronously operated on the bottom side of the automated spraying line and are arranged in parallel, the two ends of the conveyor chain are respectively fixed and wound on a first winding drum and a second winding drum, and the first winding drum and the second winding drum are respectively driven by respective driving mechanisms to rotate; A triangular shaped synchronization base is arranged across the ground between two adjacent conveyor chains; The extending sides of the conveyor chains of the first winding drum and the second winding drum are both provided with levelers to keep the conveyor chain between the first winding drum and the second winding drum horizontal; The synchronization base includes two first fixing seats installed on one of the conveying chains, and a second fixing seat installed on the other conveying chain, and connecting rods are provided between the second fixing seat and the two first fixing seats; The outer periphery of the first winding drum or the second winding drum is provided with retaining rings at both ends of the first winding drum or the second winding drum and used to limit the conveying chain on the first winding drum or the second winding drum, and the aligner is arranged between the two retaining rings, and the aligner has a flared portion for the conveying chain to pass through, and a aligning opening for the conveying chain to pass through, and all the aligning openings are at the same height; A plurality of spacer rings are evenly arranged axially on the outer periphery of the first winding drum, and winding spaces corresponding to the conveying chains are formed between the spacer rings and the corresponding retaining rings and between adjacent spacer rings.
2. The conveyor chain device of the automated spraying line according to claim 1, It is characterized in that The aligner has an arc-shaped guiding surface close to the aligning opening.
3. An automated spraying line, comprising a conveyor chain device, It is characterized in that The conveyor chain device is the conveyor chain device as described in any one of claims 1-2, and the conveyor chain device is provided with a cylinder fixing tool.
4. The automated spraying line according to claim 3, It is characterized in that The steel cylinder fixing tool comprises a support seat, and the support seat is fixedly installed on the synchronous base.
5. The automated spraying line according to claim 3, It is characterized in that The steel cylinder fixing tools are arranged in groups, and the steel cylinder fixing tools in different groups are arranged at intervals on the conveying chain device.
