A modular pipe group adjustable fixed bracket processing workbench

Abstract

The present invention discloses a modular pipe group adjustable fixed bracket processing workbench, including a fixed platform, a limiting angle code and a pipe group fixed bracket, there are two fixed platforms, and a track is opened on the fixed platform. The limiting angle code is provided with a horizontal plate adjustment hole and a vertical plate adjustment hole, and the limiting angle code is connected to the track through the horizontal plate adjustment hole and a first connecting piece. The pipe group fixed bracket includes a sleeve support frame and a sleeve arranged on the sleeve support frame, the inner diameter of the sleeve is adapted to the outer diameter of the pipe group to be fixed, the sleeve support frame is connected to the limiting angle code through the vertical plate adjustment hole and the second connecting piece, and then connected between the two fixed platforms. The workbench can ensure the verticality and installation accuracy of the modular pipe group, can install modular pipe groups of different forms, and can continue to splice multiple workbenches, and the modular pipe groups can be prefabricated in batches.

Description

Technical Field

[0001] The invention relates to the technical field of processing a complete set of assembled modular pipe groups in a factory, and in particular to a processing workbench with an adjustable fixed bracket for a modular pipe group and a construction method thereof. Background Art

[0002] At present, the electromechanical pipeline system of large-scale industrial and commercial construction projects is relatively complex, the construction space is small, and the construction period is tight. Most projects will choose to use factories to process and assemble modular pipe groups for on-site construction. However, during the processing of modular pipe groups in factories, there are always a series of problems such as inability to level, inability to ensure verticality, low quality accuracy, and poor visual effects. Therefore, a modular pipe group adjustable fixed bracket processing workbench was developed and technical measures were taken to overcome the above problems to ensure assembly efficiency and quality in the factory. Summary of the invention

[0003] The purpose of the present invention is to provide a modular pipe group adjustable fixed bracket processing workbench and a construction method thereof, so as to solve the technical problems that in the processing of modular pipe groups, there are always problems such as failure to level, failure to ensure high verticality quality accuracy, and poor visual effect.

[0004] In order to solve the above technical problems, the present invention provides a modular pipe group adjustable fixed bracket processing workbench, which is characterized by comprising a fixed platform, a limit angle code and a pipe group fixed bracket;

[0005] There are two fixed platforms, and tracks are provided on the fixed platforms;

[0006] The limit angle bracket is provided with a horizontal plate adjustment hole and a vertical plate adjustment hole, and the limit angle bracket is connected to the track through the horizontal plate adjustment hole and the first connecting member;

[0007] The pipe group fixing bracket includes a casing support frame and a casing arranged on the casing support frame. The inner diameter of the casing is adapted to the outer diameter of the pipe group to be fixed. The casing support frame is connected to the limiting angle code through the vertical plate adjustment hole and the second connecting piece, and then connected between the two fixed platforms.

[0008] Preferably, the fixed platform includes a concrete pedestal and a steel platform arranged on the concrete pedestal, wherein the steel platform includes a bottom plate and two support plates arranged on the bottom plate, and a track is formed between the two support plates.

[0009] Preferably, stiffening ribs are arranged between the outer side of the support plate and the bottom plate.

[0010] Preferably, the first connecting member is a bolt.

[0011] Preferably, the limiting angle code includes a horizontal plate and a vertical plate, the horizontal plate is provided with a horizontal plate adjustment hole, the vertical plate is provided with a vertical plate adjustment hole, the horizontal plate is connected to the fixed platform through the horizontal plate adjustment hole and the first connecting member, and the vertical plate is connected to the sleeve support frame through the vertical plate adjustment hole and the second connecting member.

[0012] Preferably, an oblique support is provided between the vertical plate and the horizontal plate.

[0013] Preferably, the sleeve support frame comprises a rectangular frame and a baffle arranged in the rectangular frame, and the sleeve is arranged in an area enclosed by the baffle and the rectangular frame.

[0014] Preferably, the cross-section of the second connecting member is C-shaped, including a U-shaped body and a bending portion arranged at the end of the U-shaped body, the bending portion is bent inward, the horizontal portion of the U-shaped body is stuck in the vertical plate adjustment hole, and the bending portion is stuck in the partition, thereby connecting the limit angle code with the sleeve support frame.

[0015] Preferably, the outer side of the sleeve is provided with a sleeve clamp which cooperates with the clamp on the outer side of the tube group.

[0016] In addition, the present invention provides a construction method for the above-mentioned modular pipe group adjustable fixed bracket processing workbench, which is characterized by comprising the following steps:

[0017] Step 1: Determine the dimensions and length of the concrete pedestal and steel platform according to the length of the pipe group;

[0018] Step 2: According to the detailed design drawing of the pipe group, determine the position of the pipe group fixing bracket;

[0019] Step 3: Determine the position of the limit angle code according to the position of the pipe group fixing bracket;

[0020] Step 4: Use the first connecting piece to connect the limit angle bracket and the steel platform, and adjust the relative position of the limit angle bracket and the steel platform to adapt to the length of the pipe group;

[0021] Step 5: Use the second connecting piece to connect the limit angle bracket to the pipe group fixing bracket;

[0022] Step 6: According to the detailed drawing, the pipe group is standardized and integrated and assembled on the modular pipe group adjustable fixed bracket processing workbench.

[0023] Compared with the prior art, the present invention has the following characteristics and beneficial effects:

[0024] (1) The modular pipe group adjustable fixed bracket processing workbench of the present invention can ensure the verticality and installation accuracy of the modular pipe group, and can install modular pipe groups of different forms, thereby realizing batch prefabrication processing of modular pipe groups.

[0025] (2) The modular pipe group adjustable fixed bracket processing workbench of the present invention can be spliced ​​continuously. After one workbench is installed, more workbench can be spliced ​​according to the number of modular pipe groups. In addition, the spacing of the fixed platform can be adjusted according to the number of pipe groups to achieve the installation of more pipe groups.

[0026] (3) The modular pipe group adjustable fixed bracket processing workbench of the present invention can be used for integrated assembly of pipelines, eliminating the situation of messy factory processing and assembly and low construction efficiency. At the same time, it can reduce the stacking of factory materials on the construction site, effectively improving the site utilization rate.

[0027] (4) The modular pipe group adjustable fixed bracket processing workbench of the present invention has a simple structure and is easy to install. Compared with the traditional assembly method, it can save manpower and time and shorten the construction period. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of a modular pipe group adjustable fixed bracket processing workbench.

[0029] Figure 2 This is a construction status diagram of the adjustable fixed bracket processing workbench for the modular pipe group.

[0030] Figure 3 This is a connection diagram for the fixed platform and the limit angle code.

[0031] Figure 4 This is a structural diagram of a fixed platform.

[0032] Figure 5 This is a schematic diagram of the structure of the limit angle code.

[0033] Figure 6 This is a schematic diagram of the structure of the pipe group fixing bracket.

[0034] Figure 7 It is a structural schematic diagram of the casing support frame.

[0035] Figure 8 It is a schematic structural diagram of the second connecting member.

[0036] The attached drawings are marked with: 1-fixed platform, 11-concrete pedestal, 12-steel platform, 121-bottom plate, 122-support plate, 123-stiffening rib, 13-track, 2-limiting angle code, 21-horizontal plate, 22-vertical plate, 23-horizontal plate adjustment hole, 24-vertical plate adjustment hole, 25-inclined support, 3-pipe group fixing bracket, 31-casing support frame, 311-rectangular frame, 312-partition, 313-reinforcement plate, 32-casing, 4-first connecting piece, 5-pipe group, 6-second connecting piece, 61-U-shaped body, 62-bending part, 7-casing clamp. DETAILED DESCRIPTION

[0037] In order to make the technical means, innovative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below.

[0038] The embodiments described herein are specific embodiments of the present invention, which are used to illustrate the concept of the present invention, are illustrative and exemplary, and should not be construed as limiting the embodiments of the present invention and the scope of the present invention. In addition to the embodiments described herein, those skilled in the art can also adopt other obvious technical solutions based on the claims and the contents disclosed in the specification of this application, including technical solutions that adopt any obvious replacement and modification of the embodiments described herein.

[0039] like Figures 1 to 8 As shown, the modular pipe group adjustable fixed bracket processing workbench includes a fixed platform (1), a limit angle code (2) and a pipe group fixed bracket (3). There are two fixed platforms (1), which are symmetrically arranged on the ground and include a concrete base (11) and a steel platform (12) arranged on the concrete base (11). The concrete base (11) is used to level the steel platform (12) and can support the entire workbench. A track (13) is provided on the steel platform (12), and holes are provided in the track (13) for fixing bolts. The steel platform (12) is integrally formed and includes a bottom plate (121) and a support plate (122) arranged on the bottom plate (121), and the track (13) is formed between the support plates (122). Stiffening ribs (123) are also provided between the outer side of the support plate (122) and the bottom plate (121).

[0040] The limiting angle code (2) is integrally formed and comprises a horizontal plate (21) and a vertical plate (22). The horizontal plate (21) is provided with a horizontal plate adjustment hole (23), and the vertical plate (22) is provided with a vertical plate adjustment hole (24). The limiting angle code (2) is connected to the track (13) through the horizontal plate adjustment hole (23) and the first connecting member (4). The relative position of the limiting angle code (2) and the track (13) can be adjusted according to the length and number of the pipe group (5), and is fastened by the first connecting member (4). At least two limiting angle codes (2) are arranged on each fixed platform (1). The first connecting member (4) can be a bolt. An inclined support (25) is also arranged between the vertical plate (22) and the horizontal plate (21) of the limiting angle code (2). The limiting angle code (2) can play a role of fixing in the horizontal direction and the vertical direction, and can also play a role of resisting tensile force.

[0041] The pipe group fixing bracket (3) comprises a sleeve support frame (31) and a sleeve (32) arranged on the sleeve support frame (31), wherein the inner diameter of the sleeve (32) is adapted to the outer diameter of the pipe group (5), and generally the inner diameter of the sleeve (32) is two sizes larger than the outer diameter of the pipe group (5). The pipe group fixing bracket (3) is connected to the vertical plate (22) via the vertical plate adjustment hole (24) and the second connecting member (6). The relative position of the pipe group fixing bracket (3) and the limiting angle code (2) is adjusted according to the number of pipe groups (5). The outer side of the sleeve (32) is provided with a sleeve clamp (7) which matches the clamp on the outer side of the pipe group (5). The sleeve clamp (7) is connected to the clamp on the outer side of the pipe group (5) via bolts, thereby connecting the pipe group fixing bracket (3) to the pipe group (5). The pipe group fixing bracket (3) can play a role in supporting the entire pipe group, thereby ensuring the flatness and verticality of the pipe group.

[0042] The sleeve support frame (31) comprises a rectangular frame (311) and a baffle (312) arranged in the rectangular frame (311), and the sleeve (32) is clamped in the area enclosed by the baffle (312) and the rectangular frame (311). A reinforcing plate (313) is provided on the outer side of the long side of the rectangular frame (311). The second connecting member (6) has a C-shaped cross section, comprising a U-shaped body (61) and a bending portion (62) arranged at the end of the U-shaped body (61), the bending portion (62) is bent inwardly, the horizontal portion of the U-shaped body (61) is clamped in the vertical plate adjustment hole (24), and the bending portion (62) clamps the baffle (312), thereby connecting the limiting angle code (2) to the sleeve support frame (31).

[0043] The modular pipe group adjustable fixed bracket processing workbench of the present invention is manufactured by standardized module processing and assembly, and can be adjusted and spliced ​​in various forms according to the length and diameter of the modular pipe group, which solves the single platform form of the assembly platform in the traditional factory. The factory uses the modular pipe group adjustable fixed bracket processing workbench of the present invention to achieve the purpose of factory prefabrication standardization, construction integration, and on-site assembly standardization and precision, and improves the processing quality and speed of the modular pipe group in the factory.

[0044] The construction method of the above modular pipe group adjustable fixed bracket processing workbench is:

[0045] Step 1: Determine the overall dimensions and length specifications of the concrete pedestal (11) and the steel platform (12) based on the length of each pipe group (5).

[0046] Step 2: Determine the position of the pipe group fixing bracket (3) according to the detailed design drawing of the pipe group (5).

[0047] Step 3: Determine the position of the limit angle code (2) according to the position of the pipe assembly fixing bracket (3).

[0048] Step 4: Use bolts to connect the limiting angle bracket (2) and the steel platform (12), and adjust the relative position of the limiting angle bracket (2) and the steel platform (12) to adapt to the length of the pipe group (5).

[0049] Step 5: Use a C-shaped connector to connect the limit angle bracket (2) to the pipe group fixing bracket (3).

[0050] Step 6: According to the detailed drawing, the pipe group (5) is assembled in a standardized manner on the modular pipe group adjustable fixed bracket processing workbench.

[0051] The above embodiments are merely descriptions of preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A modular pipe group adjustable fixed bracket processing workbench, characterized in that: It comprises a fixed platform (1), a limiting angle bracket (2) and a pipe group fixing bracket (3); There are two fixed platforms (1), and a track (13) is provided on the fixed platform (1). The fixed platform (1) comprises a concrete pedestal (11) and a steel platform (12) arranged on the concrete pedestal (11). The steel platform (12) comprises a bottom plate (121) and two support plates (122) arranged on the bottom plate (121), and the track (13) is formed between the two support plates (122); The limiting angle code (2) comprises a horizontal plate (21) and a vertical plate (22); the horizontal plate (21) is provided with a horizontal plate adjustment hole (23); the vertical plate (22) is provided with a vertical plate adjustment hole (24); an oblique support (25) is provided between the vertical plate (22) and the horizontal plate (21); the limiting angle code (2) is connected to the track (13) via the horizontal plate adjustment hole (23) and the first connecting member (4); the horizontal plate (21) is connected to the fixed platform (1) via the horizontal plate adjustment hole (23) and the first connecting member (4); each fixed platform (1) is provided with At least two limiting angle brackets (2), the vertical plate (22) being connected to the casing support frame (31) through the vertical plate adjustment hole (24) and the second connecting member (6), the second connecting member (6) having a C-shaped cross section, comprising a U-shaped body (61) and a bent portion (62) arranged at the end of the U-shaped body (61), the bent portion (62) being bent inwardly, the transverse portion of the U-shaped body (61) being clamped in the vertical plate adjustment hole (24), and the bent portion (62) clamping the baffle (312), thereby connecting the limiting angle bracket (2) to the casing support frame (31); The pipe group fixing bracket (3) comprises a sleeve support frame (31) and a sleeve (32) arranged on the sleeve support frame (31); the sleeve support frame (31) comprises a rectangular frame (311) and a baffle (312) arranged in the rectangular frame (311); the sleeve (32) is arranged in an area surrounded by the baffle (312) and the rectangular frame (311); the inner diameter of the sleeve (32) is adapted to the outer diameter of the pipe group (5) to be fixed; the sleeve support frame (31) is connected to the limit angle bracket (2) through the vertical plate adjustment hole (24) and the second connecting member (6), and is further connected between the two fixing platforms (1); The construction method of the modular pipe group adjustable fixed bracket processing workbench comprises the following steps: Step 1: Determine the overall dimensions and length specifications of the concrete pedestal (11) and the steel platform (12) according to the length of the pipe group (5); Step 2: Determine the position of the pipe group fixing bracket (3) according to the detailed design drawing of the pipe group (5); Step 3: Determine the position of the limit angle code (2) according to the position of the pipe assembly fixing bracket (3); Step 4: Use the first connecting member (4) to connect the limiting angle bracket (2) and the steel platform (12), and adjust the relative position of the limiting angle bracket (2) and the steel platform (12) to adapt to the length of the pipe group (5); Step 5: Use a second connecting piece (6) to connect the limiting angle bracket (2) to the pipe assembly fixing bracket (3); Step 6: According to the detailed drawing, the pipe group (5) is assembled in a standardized manner on the modular pipe group adjustable fixed bracket processing workbench.

2. A modular pipe group adjustable fixed bracket processing workbench according to claim 1, characterized in that: A stiffening rib (123) is also provided between the outer side of the support plate (122) and the bottom plate (121).

3. A modular pipe group adjustable fixed bracket processing workbench according to claim 1, characterized in that: The first connecting member (4) is a bolt.

4. A modular pipe group adjustable fixed bracket processing workbench according to claim 1, characterized in that: The outer side of the sleeve (32) is provided with a sleeve clamp (7) which cooperates with the clamp on the outer side of the tube group (5).

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