A septic tank mold

By designing detachable middle-section inner mold and outer mold, combined with the separation and combination functions of mechanical actions, the problems of low production efficiency and high cost of traditional septic molds are solved, efficient casting and finished product removal are achieved, and product quality is ensured.

CN110181664BActive Publication Date: 2025-03-14XUZHOU ZHONGTIAN ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN201910590257.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-07-02
Publication Date
2025-03-14
Estimated Expiration
2039-07-02

AI Technical Summary

Technical Problem

The inner and outer molds of traditional septic tank molds have an integral structure and are large in size, which leads to inconvenient disassembly and low production efficiency. It is easy to damage the mold and finished products during the disassembly process, increasing production costs.

Method used

A septic tank mold is designed, including a working platform, a lifting platform, a ring seat, a middle-section inner mold, a middle-section outer mold, a seal inner mold and a seal outer mold. The inner mold in the middle section and the outer mold in the middle section are detachable structures, which can be separated and combined through mechanical actions, making it easier to cast and remove finished products.

Benefits of technology

The mold design greatly improves the production efficiency of the septic tank, reduces production costs, and ensures the quality of the finished product through the improvement of sealing performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a septic tank mold, comprising a working platform and a hoisting platform, characterized in that: a circular ring seat is fixedly provided on the working platform, a middle section inner mold is provided on the inner side of the circular ring seat, and a middle section outer mold is provided on the outer side thereof, the middle section inner mold and the middle section outer mold cooperate to form a first casting cavity, a blocking inner mold is provided on the working platform, and a blocking outer mold is provided on the hoisting platform, the blocking inner mold and the blocking outer mold are both spherical cap structures or flat plate structures, the blocking inner mold and the blocking outer mold cooperate to form a second casting cavity, the second casting cavity is connected with the first casting cavity, the middle section inner mold and the middle section outer mold are both detachable structures, the advantages of the present invention compared with the prior art are: greatly facilitating the casting work and the disassembly of the finished product, greatly improving the production efficiency of the septic tank, reducing the production cost, having good sealing performance, and effectively ensuring the quality of the septic tank finished product.
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Description

Technical Field

[0001] The invention relates to the technical field of moulds, in particular to a septic tank mould. Background Art

[0002] Septic tanks are indispensable facilities in community construction. They are mainly used for residential wastewater treatment, environmentally friendly feces treatment, etc. Traditional septic tanks are usually made of bricks, which are prone to leakage and have unchanged construction. The new septic tanks on the market are formed by casting concrete using molds. They do not leak and are easy and quick to install. However, they also have shortcomings. The mold of the septic tank is composed of an inner mold and an outer mold that cooperate with each other, but the inner mold and the outer mold are both integral structures and have a large volume. This makes it extremely inconvenient to remove the cast finished product from the mold, resulting in low production efficiency. The mold and the cast finished product are also easily damaged during the removal process, increasing production costs. Therefore, it is necessary to improve it. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the above technical defects and provide a septic tank mold with high production efficiency.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a septic tank mold, including a working platform and a lifting platform, a circular ring seat is fixedly provided on the working platform, a middle section inner mold is provided on the inner side of the circular ring seat, and a middle section outer mold is provided on the outer side thereof, the middle section inner mold and the middle section outer mold cooperate to form a first casting cavity, a blocking inner mold is provided on the working platform, and a blocking outer mold is provided on the lifting platform, the blocking inner mold and the blocking outer mold are both spherical cap structures or flat plate structures, the blocking inner mold and the blocking outer mold cooperate to form a second casting cavity, the second casting cavity is connected to the first casting cavity, and the middle section inner mold and the middle section outer mold are both detachable structures.

[0005] The middle section inner mold is composed of two second arc plates with the same structure and two second arc plates with the same structure, the width of the second arc plate is smaller than the width of the second arc plate, a first bearing seat is fixedly provided at the center of the circular ring seat on the working platform, the two second arc plates are symmetrically distributed with respect to the first bearing seat, and a first driving device is provided between the second arc plate and the first bearing seat, the two second arc plates are symmetrically distributed with respect to the first bearing seat, and a second driving device is provided between the second arc plate and the first bearing seat.

[0006] The second arc plate has first protrusions formed integrally on both sides, the second arc plate has second protrusions formed integrally on both sides, the second protrusion is located outside the first protrusion, and the inner side of the second protrusion abuts against the outer side of the first protrusion, and a sealing strip is provided between the first protrusion and the second protrusion.

[0007] A third driving device is provided between the sealing inner mold and the first bearing seat, and a first arc block is integrally formed at its lower end, and a second arc block is integrally formed at the upper end of the second arc plate and the upper end of the second arc plate, the first arc block is located on the outer side of the second arc block, and the inner side of the first arc block abuts against the outer side of the second arc block, and a sealing strip is provided between the first arc block and the second arc block.

[0008] The middle section outer mold is composed of two third arc plates with the same structure. A second bearing seat is fixedly provided on the working platform outside the circular ring seat, and a fourth driving device is provided between the third arc plate and the second bearing seat.

[0009] A plurality of first convex keys are integrally formed on one side of the third arc plate, and a plurality of second convex keys are integrally formed on the other side thereof. The first convex keys cooperate with the second convex keys, and a sealing strip is provided therebetween.

[0010] The lower end of the outer sealing mold is integrally formed with a plurality of third convex keys, and the upper end of the third arc plate is integrally formed with a plurality of fourth convex keys. The third convex keys cooperate with the fourth convex keys, and a sealing strip is provided therebetween.

[0011] The first drive device, the second drive device, the third drive device and the fourth drive device are all composed of a hydraulic telescopic cylinder and a push-pull frame. The hydraulic telescopic cylinder is fixedly connected to the push-pull frame, and the push-pull frame is slidably arranged on the working platform.

[0012] After adopting the above structure, the advantages of the present invention compared with the prior art are: a septic tank mold includes a working platform, a lifting platform, a circular ring seat, a middle section inner mold, a middle section outer mold, a plugging inner mold, a plugging outer mold and other components; two first arc plates and two second arc plates constitute the middle section inner mold, and two third arc plates constitute the middle section outer mold, and all of them can be separated and combined by mechanical action, which greatly facilitates the casting work and the disassembly of the finished product, greatly improves the production efficiency of the septic tank, and reduces the production cost; the sealing performance between the first arc plate and the second arc plate, the plugging outer mold and the third arc plate and other components is good, which effectively ensures the quality of the septic tank finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the front view cross-sectional structure when the inner plugging mold and the outer plugging mold in a septic tank mold of the present invention are both spherical crown structures.

[0014] Figure 2 yes Figure 1 Schematic diagram of the structure of part A in the middle.

[0015] Figure 3It is a schematic diagram of the front cross-sectional structure when the inner plugging mold and the outer plugging mold in a septic tank mold of the present invention are both flat plate structures.

[0016] Figure 4 yes Figure 3 Schematic diagram of the structure of part B.

[0017] Figure 5 It is a schematic diagram of the top cross-sectional structure of a septic tank mold of the present invention.

[0018] Figure 6 yes Figure 5 Schematic diagram of the structure of part C in the middle.

[0019] As shown in the figure: 1. working platform, 2. lifting platform, 3. circular ring seat, 4. middle section inner mold, 5. middle section outer mold, 6. first casting cavity, 7. plugging inner mold, 8. plugging outer mold, 9. second casting cavity, 10. first arc plate, 11. second arc plate, 12. first bearing seat, 13. first driving device, 14. second driving device, 15. first protrusion, 16. second protrusion, 17. sealing strip, 18. third driving device, 19. first arc block, 20. second arc block, 21. third arc plate, 22. second bearing seat, 23. fourth driving device, 24. first convex key, 25. second convex key, 26. third convex key, 27. fourth convex key, 28. hydraulic telescopic cylinder, 29. push-pull frame. DETAILED DESCRIPTION

[0020] The following description is only a preferred embodiment of the present invention, and does not limit the protection scope of the present invention. The present invention is further described below in conjunction with the drawings and embodiments.

[0021] For example, see Figures 1 to 6 As shown:

[0022] A septic tank mold comprises a working platform 1 and a hoisting platform 2. The working platform 1 has a flat surface, and the hoisting platform 2 is a gantry crane. A circular ring seat 3 is fixedly provided on the working platform 1. A middle section inner mold 4 is provided on the inner side of the circular ring seat 3, and a middle section outer mold 5 is provided on the outer side thereof. The middle section inner mold 4 cooperates with the middle section outer mold 5 to form a first casting cavity 6. The outer bottom end of the middle section inner mold 4 abuts against the inner side of the circular ring seat 3. A sealing member should be provided between the circular ring seat 3 and the middle section inner mold 4. Both the middle section inner mold 4 and the middle section outer mold 5 are cylindrical structures, and the central axis of the middle section inner mold 4 is located on the central axis of the middle section outer mold 5. The middle section of the septic tank can be obtained by casting raw materials in the first casting cavity 6. The two ends of the first casting cavity 6 should be provided as parent-child joints. The opening structure is convenient for connecting and assembling the middle sections of multiple septic tanks, and ensures the overall sealing when the length of the septic tank is extended. The working platform 1 is provided with a plugging inner mold 7, and the hoisting platform 2 is provided with a plugging outer mold 8. The plugging inner mold (7) and the plugging outer mold (8) are both spherical cap structures or flat plate structures. The plugging outer mold 8 should be provided with a casting port. The hoisting platform 2 is connected to the plugging outer mold 8 by means of a hook and other components, which can drive the plugging outer mold 8 to move up and down, left and right, and forward and backward. The plugging inner mold 7 cooperates with the plugging outer mold 8 to form a second casting cavity 9. If the plugging inner mold 7 and the plugging outer mold 8 are both spherical cap structures, the head of the septic tank is obtained after the raw materials are poured in the second casting cavity 9. If the plugging inner mold 7 and the plugging outer mold 8 are both spherical cap structures, the head of the septic tank is obtained. When the plugging outer mold 8 is a flat plate structure, after pouring the raw materials in the second pouring cavity 9, the partition of the septic tank is obtained. The second pouring cavity 9 is connected with the first pouring cavity 6, the middle section inner mold 4 is connected with the plugging inner mold 7, and the middle section outer mold 5 is connected with the plugging outer mold 8 to realize the connection between the second pouring cavity 9 and the first pouring cavity 6. The raw materials are poured in the second pouring cavity 9 and the first pouring cavity 6 to obtain an integrated body. If the plugging inner mold 7 and the plugging outer mold 8 are both spherical crown structures, the integrated body is a combination of the middle section of the septic tank and the head, and the combination serves as the end of the septic tank. If the plugging inner mold 7 and the plugging outer mold 8 are both flat plate structures, the integrated body is a combination of the middle section of the septic tank and the partition, and the combination serves as the middle part of the septic tank. The integrally formed body of the section and the partition serves as the middle part of the septic tank, and the integrally formed body of the middle section and the head serves as the end part of the septic tank. The two can be assembled to form a septic tank. The middle section inner mold 4 and the middle section outer mold 5 are both detachable structures, which are convenient for removing the cast finished product. The middle section inner mold 4 and the middle section outer mold 5 are both composed of multiple parts. The multiple parts are combined for casting. When the casting is completed and the finished product is removed, the multiple parts are separated. The combination and disassembly can be completed by mechanical action. Preferably, the middle section inner mold 4 is composed of two first arc plates 10 with the same structure and two second arc plates 11 with the same structure. The width of the first arc plate 10 is smaller than the width of the second arc plate 11, so as to ensure that the middle section inner mold 4 can shrink as a whole.A first bearing seat 12 is fixedly provided on the working platform 1 at the center of the circular seat 3, the two first arc plates 10 are symmetrically distributed with the first bearing seat 12, and a first driving device 13 is provided between the first arc plate 10 and the first bearing seat 12, the first driving device 13 drives the first arc plate 10 to move toward or away from the circular seat 3, the two second arc plates 11 are symmetrically distributed with the first bearing seat 12, and a second driving device 14 is provided between the second arc plate 11 and the first bearing seat 12, the second driving device 14 drives the second arc plate 11 to move toward or away from the first bearing seat 12, before the pouring work is carried out, the two first arc plates 10 and the two second arc plates 11 are spaced apart and arranged in sequence The middle section inner mold 4 is connected to form a middle section inner mold 4. When the casting is completed and the finished product needs to be taken out, the first driving device 13 first pulls the first arc plate 10 to move toward the first bearing seat 12. After the first arc plate 10 is away from the second arc plate 11 and close to the first bearing seat 12, the second driving device 14 pulls the second arc plate 11 to move toward the first bearing seat 12, so as to realize the disassembly and contraction of the middle section inner mold 4, so as to facilitate the removal of the cast finished product. When casting, the second arc plate 11 should be moved first, and then the first arc plate 10 should be moved. In order to ensure the sealing of the connection between the first arc plate 10 and the second arc plate 11, further, the first arc plate 10 has first protrusions 15 integrally formed on both sides, and the second arc plate 11 has first protrusions 15 integrally formed on both sides. A second protrusion 16 is integrally formed on the side of the first arc plate 10. Both the first protrusion 15 and the second protrusion 16 are rectangular parallelepiped structures. The first protrusion 15 extends from the top of the side of the first arc plate 10 to the bottom of the side of the first arc plate 10. The second protrusion 16 extends from the top of the side of the second arc plate 11 to the bottom of the side of the second arc plate 11. The second protrusion 16 is located on the outside of the first protrusion 15, and the inner side of the second protrusion 16 abuts against the outer side of the first protrusion 15. The first protrusion 15 and the second protrusion 16 ensure the sealing between the first arc plate 10 and the second arc plate 11 without affecting the movement of the first arc plate 10 and the second arc plate 11. A sealing strip 17 is provided between the first protrusion 15 and the second protrusion 16. The sealing strip 17 is provided between the first protrusion 15 and the second protrusion 16. 7 can be made of high temperature resistant and non-deformable metal materials. The sealing strip 17 further improves the sealing performance when the first arc plate 10 and the second arc plate 11 are connected to avoid leakage. In order to ensure the sealing between the plugging inner mold 7 and the middle inner mold 4, a third driving device 18 is further provided between the plugging inner mold 7 and the first bearing seat 12, and a first arc block 19 is integrally formed at the lower end thereof. The third driving device 18 drives the plugging inner mold 7 to move up and down. The upper ends of the first arc plate 10 and the second arc plate 11 are both integrally formed with a second arc block 20. The first arc block 19 is located on the outer side of the second arc block 20, and the inner side of the first arc block 19 abuts against the outer side of the second arc block 20.The first arc block 19 and the second arc block 20 ensure the sealing between the plugging inner mold 7 and the first arc plate 10 and the second arc plate 11 without affecting the movement of the plugging inner mold 7, the first arc plate 10 and the second arc plate 11. A sealing strip 17 is provided between the first arc block 19 and the second arc block 20. The sealing strip 17 further improves the sealing between the plugging inner mold 7 and the first arc plate 10 and the second arc plate 11. During pouring, the plugging inner mold 7 is connected to the first arc plate 10 and the second arc plate 11, and the sealing is completed by the first arc block 19 and the second arc block 20. When the pouring is completed and the finished product needs to be taken out, after the middle section inner mold 4 shrinks, the third driving device 18 drives the plugging inner mold 7 to move downward. After the finished product is removed and before pouring again, the action of the blocking inner mold 7 should be before the action of the middle-section inner mold 4, and the third driving device 18 drives the blocking inner mold 7 to move upward. Preferably, the middle-section outer mold 5 is composed of two third arc plates 21 with the same structure, and the two third arc plates 21 are connected to each other to form the middle-section outer mold 5. A second bearing seat 22 is fixedly provided on the working platform 1 on the outer side of the circular ring seat 3, and a fourth driving device 23 is provided between the third arc plate 21 and the second bearing seat 22. The fourth driving device 23 drives the third arc plate 21 to move toward or away from the circular ring seat 3. When pouring is performed, the fourth driving device 23 drives the third arc plate 21 to move toward the circular ring seat 3. When the casting is completed and the finished product is removed, the fourth driving device 23 drives the third arc plate 21 to move toward the circular ring seat 3. The driving device 23 drives the third arc plate 21 to move back to the annular seat 3, so as to facilitate the removal of the cast product. To ensure the sealing between the two third arc plates 21, further, one side of the third arc plate 21 is integrally formed with a plurality of first convex keys 24, and the other side thereof is integrally formed with a plurality of second convex keys 25. The first convex keys 24 and the second convex keys 25 are used in conjunction with each other, and a sealing strip 17 is provided therebetween. When the two third arc plates 21 are connected to each other, the first convex keys 24 on one third arc plate 21 and the second convex keys 25 on the other third arc plate 21 are arranged at intervals to achieve the sealing between the two third arc plates 21. The sealing member 17 further improves the sealing between the two third arc plates 21. To ensure the sealing between the outer mold 8 and the middle section outer mold 8, the sealing member 17 further improves the sealing between the two third arc plates 21. The sealing between the molds 5, further, the lower end of the plugging outer mold 8 is integrally formed with a plurality of third convex keys 26, and the upper end of the third arc plate 21 is integrally formed with a plurality of fourth convex keys 27, the third convex keys 26 and the fourth convex keys 27 are used in conjunction with each other, and a sealing strip 17 is provided therebetween. When the plugging outer mold 8 and the middle section outer mold 5 are connected to each other, the third convex keys 26 on the plugging outer mold 8 and the fourth convex keys 27 on the middle section outer mold 5 are arranged at intervals to achieve the sealing between the plugging outer mold 8 and the middle section outer mold 5. The sealing member 17 further improves the sealing between the plugging outer mold 8 and the middle section outer mold 5. When pouring, the plugging outer mold 8 is connected to the middle section outer mold 5. When the finished product is removed after pouring, first,The plugging outer mold 8 is moved upward by the hoisting platform 2, and then the third arc plate 21 moves back to the annular seat 3. When the pouring work is performed, the third arc plate 21 moves first, and then the plugging outer mold 8 moves. The first drive device 13, the second drive device 14, the third drive device 18 and the fourth drive device 23 can all be driven by motors, hydraulics, etc. Preferably, the first drive device 13, the second drive device 14, the third drive device 18 and the fourth drive device 23 are all composed of a hydraulic telescopic cylinder 28 and a push-pull frame 29, the hydraulic telescopic cylinder 28 is fixedly connected to the push-pull frame 29, the push-pull frame 29 is slidably arranged on the working platform 1, and the push-pull frame 29 is moved on the working platform 1 by rails, rollers, etc., wherein the first drive device 13, the second drive device 14 The cylinder end of the hydraulic telescopic cylinder 28 in the third drive device 18 is fixedly connected to the first bearing seat 12, the cylinder end of the hydraulic telescopic cylinder 28 in the fourth drive device 23 is fixedly connected to the second bearing seat 22, the push-pull frame 29 in the first drive device 13 is fixedly connected to the first arc plate 10, the push-pull frame 29 in the second drive device 14 is fixedly connected to the second arc plate 11, the push-pull frame 29 in the third drive device 18 is fixedly connected to the plugging outer mold 8, and the push-pull frame 29 is slidably arranged on the first bearing seat 12 on the working platform 1, and the push-pull frame 29 in the fourth drive device 23 is fixedly connected to the third arc plate 21. The first drive device 13, the second drive device 14, the third drive device 18 and the fourth drive device 23 can be coordinated and controlled through the control panel to simplify the user's operation.

[0023] The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention, they should all fall within the protection scope of the present invention.

Claims

1. A septic tank mold, comprising a working platform (1) and a hoisting platform (2), characterized in that: The working platform (1) is fixedly provided with a circular ring seat (3), the inner side of the circular ring seat (3) is provided with a middle section inner mold (4), and the outer side thereof is provided with a middle section outer mold (5), the middle section inner mold (4) and the middle section outer mold (5) cooperate to form a first casting cavity (6), the working platform (1) is provided with a blocking inner mold (7), and the hoisting platform (2) is provided with a blocking outer mold (8), the blocking inner mold (7) and the blocking outer mold (8) are both spherical cap structures or flat plate structures, the blocking inner mold (7) and the blocking outer mold (8) cooperate to form a second casting cavity (9), the second casting cavity (9) is provided with a first casting cavity (6), and the first casting cavity (6) is provided with a second casting cavity (7). The building cavity (9) is connected to the first casting cavity (6); the middle section inner mold (4) and the middle section outer mold (5) are both detachable structures; the middle section inner mold (4) is composed of two first arc plates (10) with the same structure and two second arc plates (11) with the same structure; the width of the first arc plates (10) is smaller than the width of the second arc plates (11); a first bearing seat (12) is fixedly provided at the center of the circular seat (3) on the working platform (1); the two first arc plates (10) are symmetrically distributed with respect to the first bearing seat (12); and the first arc plates (10) and the first bearing seat (12) are symmetrically distributed with respect to the first arc plates (10). A first driving device (13) is provided between the two second arc plates (11) and the first bearing seat (12); the two second arc plates (11) are symmetrically distributed with respect to the first bearing seat (12); and a second driving device (14) is provided between the second arc plates (11) and the first bearing seat (12); first protrusions (15) are integrally formed on both sides of the first arc plate (10); second protrusions (16) are integrally formed on both sides of the second arc plate (11); the second protrusions (16) are located on the outside of the first protrusions (15); the inner side of the second protrusions (16) abuts against the outer side of the first protrusions (15); and the first protrusions (15) and the second protrusions (16) are integrally formed on both sides of the first arc plate (10). A sealing strip (17) is provided between the protrusions (16); a third driving device (18) is provided between the sealing inner mold (7) and the first bearing seat (12), and a first arc block (19) is integrally formed at the lower end thereof; a second arc block (20) is integrally formed at the upper end of the first arc plate (10) and the upper end of the second arc plate (11); the first arc block (19) is located outside the second arc block (20), and the inner side of the first arc block (19) abuts against the outer side of the second arc block (20); and a sealing strip (17) is provided between the first arc block (19) and the second arc block (20).

2. A septic tank mold according to claim 1, characterized in that: The middle section outer mold (5) is composed of two third arc plates (21) of the same structure. A second bearing seat (22) is fixedly provided on the working platform (1) outside the circular ring seat (3). A fourth driving device (23) is provided between the third arc plate (21) and the second bearing seat (22).

3. A septic tank mold according to claim 2, characterized in that: A plurality of first convex keys (24) are integrally formed on one side of the third arc plate (21), and a plurality of second convex keys (25) are integrally formed on the other side thereof; the first convex keys (24) and the second convex keys (25) are used in conjunction with each other, and a sealing strip (17) is provided between them.

4. A septic tank mold according to claim 3, characterized in that: The lower end of the plugging outer mold (8) is integrally formed with a plurality of third convex keys (26), and the upper end of the third arc plate (21) is integrally formed with a plurality of fourth convex keys (27); the third convex keys (26) and the fourth convex keys (27) are used in conjunction with each other, and a sealing strip (17) is provided therebetween.

5. A septic tank mold according to claim 4, characterized in that: The first drive device (13), the second drive device (14), the third drive device (18) and the fourth drive device (23) are all composed of a hydraulic telescopic cylinder (28) and a push-pull frame (29); the hydraulic telescopic cylinder (28) is fixedly connected to the push-pull frame (29); and the push-pull frame (29) is slidably arranged on the working platform (1).

Citation Information

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