A unitized motor assembly device

By designing a unitized motor assembly equipment that integrates hydraulic pump stations, equipment platforms, hydraulic assembly mechanisms and rotary lifting mechanisms, the problem of single functions of existing equipment is solved, multi-directional operation and efficient assembly of the motor are realized, and assembly efficiency and operation convenience are improved.

CN110601463BActive Publication Date: 2025-02-28ZHEJIANG SIR ROBOT CO LTD
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Patent Information

Application Number
CN201910933877.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-29
Publication Date
2025-02-28
Estimated Expiration
2039-09-29

AI Technical Summary

Technical Problem

The existing motor assembly equipment has a single function, and it is impossible to complete a series of operations such as rotor insertion, end cap, and bearing, and does not have the function of rotary lifting and lowering of the mounting plate, resulting in low assembly efficiency and inconvenient operation.

Method used

A unitized motor assembly equipment is designed, including a control device, a hydraulic pump station, an equipment platform, a hydraulic press assembly mechanism and a rotary lifting mechanism. Multi-directional operation of the motor is realized through a hydraulic horizontal thrust mechanism and a rotary lifting mechanism, including rotation, lifting and lateral thrust.

Benefits of technology

The unit assembly of the motor is realized, the assembly process is optimized, the assembly efficiency is improved, the labor intensity is reduced, and the functions of pressing the end cover and pressing the bearing are ensured, ensuring the convenience and accuracy of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a unitized motor assembly device, which relates to the field of motor production equipment. The functional structure of the existing motor assembly equipment is relatively simple, and it is not possible to complete a series of operations such as inserting rotors, pressing end covers, and pressing bearings on one device. The present invention includes a control device, a hydraulic pump station, an equipment platform, a hydraulic pressing mechanism, a motor assembly workbench that can slide horizontally and realize the rotation and lifting of the assembled motor, and a hydraulic horizontal sliding mechanism. The hydraulic horizontal sliding mechanism can lock or disengage the assembly workbench horizontally. The hydraulic horizontal sliding mechanism and the hydraulic pressing mechanism are connected to the hydraulic pump station through an oil pipe. The assembly workbench, the hydraulic pressing mechanism, and the hydraulic pump station are electrically connected to the control device. The operator performs the following operations on the operating side, which can conveniently realize the operations of inserting rotors, installing bearings, end covers, and screwing the inner and outer covers of bearings, and realize the operation functions of pressing the end covers of motors and pressing bearings, which can effectively optimize the assembly process and greatly improve the assembly efficiency.
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Description

Technical Field

[0001] The present invention relates to the field of motor production equipment, and in particular to a unitized motor assembly equipment. Background Art

[0002] At present, the existing motor assembly equipment has a relatively simple functional structure and cannot complete a series of operations such as inserting the rotor, pressing the end cover, pressing the bearing, etc. on one device. The motor cannot be directly hoisted onto the equipment, and the existing equipment does not have the function of rotating and lifting the mounting plate, which is not convenient for inserting the rotor and tightening the end cover screws. Therefore, it is necessary to improve the existing equipment to solve the shortcomings of the existing technology. Summary of the invention

[0003] The technical problem to be solved and the technical task proposed by the present invention are to improve and perfect the existing technical solutions and provide a unitized motor assembly device for the purpose of improving assembly efficiency. To this end, the present invention adopts the following technical solutions.

[0004] A unitized motor assembly device comprises a control device, a hydraulic pump station, an equipment platform, a left press-fitting fixing frame and a right press-fitting fixing frame arranged on the left and right sides of the equipment platform, two sets of hydraulic press-fitting mechanisms arranged opposite to each other and coaxially for pressing end covers and bearings on the left and right press-fitting fixing frames, an assembly workbench arranged in the middle of the equipment platform, and a hydraulic horizontal sliding mechanism arranged in the equipment platform for laterally pushing a base. The assembly workbench comprises a laterally slidable base and a rotating lifting mechanism arranged on the base that can realize rotation and lifting. The hydraulic horizontal sliding mechanism is separated from the contact with the base when the motor presses the end cover and the bearing. The motor to be assembled is placed and fixed on the top of the rotating lifting mechanism. The hydraulic horizontal sliding mechanism and the hydraulic press-fitting mechanism are connected to the hydraulic pump station through oil pipes. The rotating lifting mechanism, the hydraulic press-fitting mechanism and the hydraulic pump station are electrically connected to the control device.

[0005] Under the control of the control device, the rotary lifting mechanism can easily realize the rotation and lifting of the assembled motor, which is convenient for the operator to insert the rotor, install the bearing, end cover, inner and outer covers of the bearing and tighten the screws on the operating side, and is convenient for the position alignment of the end cover and the bearing before pressing. When the rotary lifting mechanism rotates, the hydraulic horizontal push mechanism locks the assembly workbench through the hydraulic pressure to ensure that the position will not move during rotation; the hydraulic pressing mechanism can effectively realize a series of operating functions such as pressing the end cover and bearing of the motor. When pressing the end cover and bearing, the hydraulic horizontal push mechanism breaks away from the contact with the base, so that the rotary lifting mechanism can float horizontally, ensuring that the end cover or bearing can be pressed into place at the same time during pressing; a unitized motor device is realized, and this equipment can effectively optimize the assembly process, greatly improve the assembly efficiency and reduce the labor intensity.

[0006] As a preferred technical means: the press-fitting mechanism includes a press-fitting oil cylinder, a press-fitting sleeve and a floating top arranged in the hole of the press-fitting sleeve, the press-fitting sleeve is connected and fixed to the mounting plate, the press-fitting oil cylinder is connected and fixed to the mounting plate, and a plurality of guide rods are provided on the mounting plate and are slidably connected to the guide sleeves provided on the press-fitting fixing frame. The floating top can conveniently realize the centering and tightening of the motor shaft before press-fitting, and the press-fitting of the end cover and the bearing is realized by the press-fitting oil cylinder, and the guide rod can ensure the directional stability of the press-fitting.

[0007] As a preferred technical means: the piston rod in the press-fit oil cylinder is a hollow piston rod, the press-fit oil cylinder is connected to the hydraulic pump station through an oil pipe, and the mounting handle of the floating top can be slidably arranged in the middle hole of the piston rod. The installation structure of the floating top is effectively realized, with a simple structure and good stability.

[0008] As a preferred technical means: the rotating lifting mechanism includes a lifting mechanism, a rotating mechanism and a horizontal fine-tuning mechanism, the horizontal fine-tuning mechanism is arranged on the rotating mechanism, the rotating mechanism is arranged on the lifting mechanism, and the lifting mechanism is arranged on the base. It can effectively realize rotation, lifting, horizontal fine-tuning, and realize the lateral movement of the entire rotating lifting mechanism relying on the base.

[0009] As the preferred technical means: the lifting mechanism includes a horizontal lifting plate, a vertical lifting motor located below the right side of the lifting plate, a driving pulley located at the shaft output at the upper end of the lifting motor, and a vertical displacement sensor connected between the lifting plate and the base. The driving pulley is connected to the driven pulley below the middle of the lifting plate through a synchronous belt, and the driven pulley drives the lifting plate to rise and fall through the vertical lead screw transmission assembly connected in the middle. The lifting plate is connected to a plurality of guide columns that slide with the guide sleeve on the base. The lifting motor realizes the lifting and lowering of the lifting plate through the pulley transmission and the lead screw transmission, and cooperates with the vertical displacement sensor to realize the precise lifting height.

[0010] As a preferred technical means: the rotating mechanism includes a reduction motor, a horizontal rotating plate and a turntable gear with a vertical axis connected to the middle and lower part of the rotating plate. The reduction motor is vertically arranged, and its upper end face is connected and fixed to the lower end face of the lifting plate. The output shaft of the reduction motor passes through the lifting plate upward, and a pinion with a vertical axis is provided on the output shaft. The pinion and the turntable gear are both located between the lifting plate and the rotating plate and are meshed and connected. When the reduction motor is running, the pinion drives the turntable gear, and the turntable gear drives the rotating plate to rotate. The rotation of the rotating plate is realized by the reduction motor drive and gear transmission, and the operating surface can be easily rotated to the side of the operator, which is convenient for the installation of parts.

[0011] As a preferred technical means: the horizontal fine-tuning mechanism includes a horizontal motor placement plate, a universal ball table and side guards, the universal ball table is connected and fixed on the top of the rotating plate, the motor placement plate is placed on the universal ball table, the side guards are connected and fixed on the top of the rotating plate and distributed around the motor placement plate, and each side guard is against the side of the motor placement plate through an adjustment screw. The motor placement plate can slide horizontally on the universal ball table, and the adjustment screws can be used to adjust the left and right and front and back directions to achieve fine-tuning of the motor position, which is used to compensate for the error of the motor's own anchor hole.

[0012] As a preferred technical means: the motor placement plate is provided with process holes for fixing tooling and a variety of positioning pin holes corresponding to the anchor holes for the motor to be assembled, and the positioning pin holes are provided with pluggable positioning pins for directly fixing the motor. This can effectively realize the positioning installation of a variety of different motors.

[0013] As the preferred technical means: the equipment platform is provided with two sets of horizontal linear guide rails on the front and rear sides of the middle part, and the base is slidably arranged on the linear guide rails through sliding connectors; the hydraulic horizontal sliding mechanism includes two horizontal horizontal sliding cylinders arranged on the left and right sides of the base, and the left and right sides of the lower end surface of the base are provided with cylinder sliding frames, and the output shaft of the horizontal sliding cylinder is extended and pressed against the cylinder sliding frame to push the base to move horizontally, and the cylinder body of the horizontal sliding cylinder is connected and fixed to the equipment platform. The base can be pushed conveniently, and during the pressing process, the output shaft of the horizontal sliding cylinder retracts and breaks away from the contact with the cylinder sliding frame, so that in the pressing direction, the motor is in a horizontal floating state, ensuring that the end caps or bearings at both ends can be pressed into place at the same time.

[0014] As a preferred technical means: the hydraulic pump station is arranged on the left side of the rear side of the equipment platform. The hydraulic pump is arranged on the non-operating side to facilitate the operation of the operator.

[0015] As a preferred technical means: the hydraulic pump station is provided with a hydraulic proportional valve, which is connected to the control device. The pressing force can be easily adjusted, and the end cover can be prevented from being crushed by the pressure adjustment.

[0016] Beneficial effects:

[0017] 1. Through this equipment, the assembly line process of the motor is optimized, and the processes of inserting the motor rotor, pressing the bearing, installing the end cover, and installing the inner and outer covers of the bearing are incorporated into this equipment. These processes can be completed by one operator, which effectively improves work efficiency.

[0018] 2. The height of the workbench can be adjusted according to the size of the motor, which is convenient for the operator to install and reduce bending; and the operator only needs to install the motor on the front of the equipment without walking back and forth, which can effectively reduce labor intensity.

[0019] 3. The equipment has the function of pressing end covers and bearings at the same time. The pressure is adjusted to prevent the end covers from being damaged. When pressing the end covers and bearings, a floating base is used to balance the force on both sides to ensure that they are pressed into place at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention.

[0021] Figure 2 It is a schematic diagram of the positional relationship between the assembly workbench and the horizontal push cylinder of the present invention.

[0022] Figure 3 It is a schematic diagram of the positional relationship between the assembly workbench and the horizontal push cylinder in another viewing direction of the present invention.

[0023] Figure 4 It is a schematic structural diagram of the press-fitting mechanism of the present invention.

[0024] In the figure: 1-control device; 2-hydraulic pump station; 3-equipment platform; 4-left press-fit fixing frame; 5-right press-fit fixing frame; 6-press-fit mechanism; 7-assembly workbench; 8-linear guide rail; 9-horizontal push cylinder; 10-sliding connector; 601-press-fit cylinder; 602-press-fit sleeve; 603-floating top; 604-mounting plate; 605-guide rod; 606-guide sleeve; 701-base; 702-lifting plate; 703-lifting plate; 704-installation plate; 605-guide rod; 606-guide sleeve; 701-base; 702-lifting plate; 703-lifting plate; 704-installation plate; 605-guide rod; 606-guide sleeve; 701-base; 702-lifting plate; 703-lifting plate; 703-lifting plate; 703-lifting plate; 703-lifting plate; 703-lifting plate; 703-lifting plate; 703-lifting plate; 703-lifting cylinder; 702 ... cylinder; 702-lifting cylinder; 702-lifting cylinder; 702-lifting 03-lifting motor; 704-driving pulley; 705-displacement sensor; 706-driven pulley; 707-screw transmission assembly; 708-guide column; 709-guide sleeve; 710-reduction motor; 711-rotating plate; 712-turntable gear; 713-pinion; 714-motor placement plate; 715-universal ball table; 716-side guard; 717-adjusting screw; 718-locating pin; 719-cylinder push frame. DETAILED DESCRIPTION

[0025] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings.

[0026] like Figure 1-4As shown, a unitized motor assembly equipment includes a control device 1), a hydraulic pump station 2, an equipment platform 3, a left press-fitting fixing frame 4 and a right press-fitting fixing frame 5 arranged on the left and right sides of the equipment platform 3, two sets of hydraulic press-fitting mechanisms 6 arranged opposite to each other and coaxially for pressing end covers and bearings on the left press-fitting fixing frame 4 and the right press-fitting fixing frame 5, an assembly workbench 7 arranged in the middle of the equipment platform 3, and a hydraulic horizontal sliding mechanism arranged in the equipment platform 3 for laterally pushing a base 701, the assembly workbench 7 includes a laterally slidable base 701 and a rotating lifting mechanism arranged on the base 701 that can be rotated and lifted, the hydraulic horizontal sliding mechanism is separated from the contact with the base 701 when the motor presses the end cover and the bearing, the motor to be assembled is placed and fixed on the top of the rotating lifting mechanism, the hydraulic horizontal sliding mechanism and the hydraulic press-fitting mechanism 6 are connected to the hydraulic pump station 2 through an oil pipe, and the rotating lifting mechanism, the hydraulic press-fitting mechanism 6 and the hydraulic pump station 2 are electrically connected to the control device 1.

[0027] In order to realize the centering and tightening of the motor shaft and the press-fitting of the end cover and the bearing, the press-fitting mechanism 6 includes a press-fitting cylinder 601, a press-fitting sleeve 602, and a floating center 603 arranged in the hole of the press-fitting sleeve 602. The press-fitting sleeve 602 is connected and fixed to the mounting plate 604. The press-fitting cylinder 601 is connected and fixed to the mounting plate 604. Two guide rods 605 are provided on the upper part of the mounting plate 604 and are slidably connected to the guide sleeve 606 arranged on the press-fitting fixed frame. The floating center 603 can conveniently realize the centering and tightening of the motor shaft before press-fitting, and the press-fitting of the end cover and the bearing is realized through the press-fitting cylinder 601. The guide rod 605 can ensure the directional stability of the press-fitting.

[0028] In order to realize the installation structure of the floating top 603, the piston rod in the press-fitting oil cylinder 601 is a hollow piston rod, the press-fitting oil cylinder 601 is connected to the hydraulic pump station 2 through an oil pipe, and the installation handle of the floating top 603 is slidably arranged in the middle hole of the piston rod. The installation structure of the floating top 603 is effectively realized, with a simple structure and good stability.

[0029] In order to effectively realize rotation, lifting and horizontal fine adjustment, the rotating lifting mechanism includes a lifting mechanism, a rotating mechanism and a horizontal fine adjustment mechanism, the horizontal fine adjustment mechanism is arranged on the rotating mechanism, the rotating mechanism is arranged on the lifting mechanism, and the lifting mechanism is arranged on the base 701. It can effectively realize rotation, lifting and horizontal fine adjustment, and realize the lateral movement of the entire rotating lifting mechanism relying on the base 701.

[0030] In order to realize a height-controllable lifting mechanism, the lifting mechanism includes a horizontal lifting plate 702, a vertical lifting motor 703 arranged at the right side of the lifting plate 702, a driving pulley 704 arranged at the shaft output at the upper end of the lifting motor 703, and a vertical displacement sensor 705 connected between the lifting plate 702 and the base 701. The driving pulley 704 is connected to the driven pulley 706 at the middle and lower part of the lifting plate 702 through a synchronous belt. The driven pulley 706 drives the lifting plate 702 to rise and fall through a vertical lead screw transmission assembly 707 connected thereto. The lifting plate 702 is connected with four symmetrically arranged guide posts 708 that slide and match with a guide sleeve 709 on the base 701. The lifting motor 703 realizes the lifting and lowering of the lifting plate 702 through pulley transmission and lead screw transmission, and cooperates with the vertical displacement sensor 705 to realize the precise lifting height.

[0031] In order to realize an effective rotating structure and facilitate personnel operation, the rotating mechanism includes a reduction motor 710, a horizontal rotating plate 711, and a turntable gear 712 with a vertical axis connected to the middle and lower part of the rotating plate 711. The reduction motor 710 is vertically arranged, and its upper end surface is connected and fixed to the lower end surface of the lifting plate 702. The output shaft of the reduction motor 710 passes through the lifting plate 702 upward, and a pinion 713 with a vertical axis is provided on the output shaft. The pinion 713 and the turntable gear 712 are both located between the lifting plate 702 and the rotating plate 711 and the two are meshed and connected. When the reduction motor 710 is running, the pinion 713 drives the turntable gear 712, and the turntable gear 712 drives the rotating plate 711 to rotate. The rotation of the rotating plate 711 is realized by the drive of the reduction motor 710 and the gear transmission, and the operating surface can be easily rotated to the side of the operator, which is convenient for the installation of parts.

[0032] In order to achieve fine adjustment of the motor position, the horizontal fine adjustment mechanism includes a horizontal motor placement plate 714, a universal ball table 715 and side ribs 716. The universal ball table 715 is connected and fixed on the top of the rotating plate 711, the motor placement plate 714 is placed on the universal ball table 715, and the side ribs 716 are connected and fixed on the top of the rotating plate 711 and distributed around the motor placement plate 714. Each side rib 716 is against the side of the motor placement plate 714 through an adjustment screw 717. The motor placement plate 714 can slide horizontally on the universal ball table 715, and can be adjusted in the left and right and front and back directions through the adjustment screw 717 to achieve fine adjustment of the motor position, which is used to compensate for the error of the anchor hole of the motor itself.

[0033] In order to realize the positioning and assembly of various motors, the motor placement plate 714 is provided with positioning pins 718 holes corresponding to the anchor holes of various motors to be assembled, and the positioning pins 718 holes are provided with pluggable positioning pins 718 for directly fixing the motors. The positioning and installation of various motors can be effectively realized.

[0034] In order to realize the lateral sliding of the rotary lifting mechanism, two groups of lateral linear guide rails 8 are provided on the front and rear sides of the middle of the equipment platform 3 in the lateral direction, and the base 701 is slidably arranged on the linear guide rails 8 through the sliding connection 10; the hydraulic horizontal sliding mechanism includes two lateral horizontal sliding oil cylinders 9 arranged on the left and right sides of the base 701, and the left and right sides of the lower end surface of the base 701 are provided with oil cylinder sliding frames 719, and the output shaft of the horizontal sliding oil cylinder 9 is extended and pressed against the oil cylinder sliding frame 719 to push the base 701 to move horizontally, and the cylinder body of the horizontal sliding oil cylinder 9 is connected and fixed to the equipment platform 3. The base 701 can be pushed conveniently, and during the pressing process, the output shaft of the horizontal sliding oil cylinder 9 is retracted and separated from the contact with the oil cylinder sliding frame 719, so that in the pressing direction, the motor is in a lateral floating state, ensuring that the end caps or bearings at both ends can be pressed into place at the same time.

[0035] In order to facilitate the operation of the operator, the hydraulic pump station 2 is arranged on the left side of the rear side of the equipment platform 3. The hydraulic pump is arranged on the non-operating side to facilitate the operation of the operator.

[0036] In order to prevent the end cover from being crushed, the hydraulic pump station 2 is provided with a hydraulic proportional valve, which is connected to the control device 1. The pressing force can be easily adjusted, and the end cover can be prevented from being crushed by pressure adjustment.

[0037] During operation, the operator switches to the corresponding motor type through the control device 1, lifts the motor placement plate 714 to the corresponding height, so that the height difference between the center position of the hydraulic pressing mechanism 6 and the motor placement plate 714 basically meets the motor installation requirements, hoists the motor into place, controls the rotating mechanism through the control device 1, and rotates the motor 90 degrees in the horizontal direction, with the front end of the motor base facing the operator. The operator inserts the motor rotor, and then installs the front end bearing inner cover and end cover. After the installation is completed, the threaded through holes of the end cover and the threaded holes of the motor base are pre-tightened with bolts. After completion, press the rotation button of the control device 1, and the motor rotates 180 degrees so that the rear end faces the operator, and the rear end bearing inner cover and end cover are installed. After the installation is completed, similarly, the threaded through holes of the end cover and the threaded holes of the base are pre-tightened with bolts. After completion, rotate it 90° again so that the motor shaft direction is horizontal with the pressing direction.

[0038] The operator switches the equipment to the function of pressing the end cover through the control device 1, and controls the pressing force to a relatively small value through the proportional valve, so that the pressure can press the end cover into place without damaging the end cover. When pressing the end cover, the output shaft of the horizontal push cylinder 9 retreats and breaks away from the contact with the base 701, so that the base 701 can slide laterally, and then the height of the motor placement plate 714 is adjusted by adjusting the lifting mechanism so that the floating center 603 is completely aligned with the center hole of the motor shaft. Press the confirmation button on the control device 1 to complete the alignment, and the workbench automatically drops 1mm to make up for the air gap between the rotor and the stator. Then, under the control of the control device 1, the two pressing cylinders 601 on the left and right sides of the motor end cover of the hydraulic pressing mechanism 6 start to press the end cover synchronously. After pressing into place, the hydraulic pressing mechanism 6 retreats.

[0039] The rotating mechanism rotates 90 degrees, and the front end of the motor faces the operator. The control device 1 is used to control the locking assembly workbench 7 so that it cannot move and rotate. The operator tightens the end cover bolts into place with a pneumatic tightening gun and installs the bearing. The rotating mechanism rotates 180°, and the rear end of the motor faces the operator. Similarly, the operator tightens the bolts into place and installs the bearing. The rotating mechanism rotates 90°, and the motor turns to be horizontal with the motor shaft and the pressing direction. The control device 1 switches to the bearing pressing function, and the shaft output of the horizontal push cylinder 9 retracts and disengages from the contact with the base 701, so that the base 701 is in a sliding state. The control device 1 controls the pressing force to a relatively large value through the proportional valve, and the hydraulic horizontal push mechanism aligns the motor shaft and presses the bearing into place. After reaching the set pressure value, the hydraulic horizontal push mechanism disengages from the base 701.

[0040] After the press-fitting is completed, the rotating mechanism rotates 90°, the front end of the motor faces the operator, the front end bearing cover is installed, and the bolts are tightened; the rotating mechanism rotates 180°, the rear end of the motor faces the operator, the rear end bearing cover is installed, and the bolts are tightened. After tightening, the rotating mechanism rotates 90°, and the operator uses the lifting tool to lift the motor down from the equipment to complete the installation work.

[0041] It can effectively realize a series of operation functions such as inserting the motor rotor, pressing the end cover, pressing the bearing, installing the inner and outer covers of the bearing and tightening the screws, realizing a unitized motor device. This equipment optimizes the assembly process, greatly improves the assembly efficiency and reduces the labor intensity.

[0042] above Figure 1-4 The unitized motor assembly equipment shown is a specific embodiment of the present invention, which has embodied the outstanding substantial features and remarkable progress of the present invention. According to actual use needs and under the guidance of the present invention, equivalent modifications in shape, structure, etc. can be made to it, which are all within the protection scope of this scheme.

Claims

1. A unitized motor assembly device, characterized in that: The invention comprises a control device (1), a hydraulic pump station (2), an equipment platform (3), a left pressing fixing frame (4) and a right pressing fixing frame (5) arranged on the left and right sides of the equipment platform (3), two sets of hydraulic pressing mechanisms (6) arranged opposite to each other and coaxially for pressing end covers and bearings on the left pressing fixing frame (4) and the right pressing fixing frame (5), an assembly workbench (7) arranged in the middle of the equipment platform (3), and a hydraulic horizontal displacement mechanism arranged in the equipment platform (3) for lateral displacement of a base (701), wherein the assembly workbench ( 7) comprising a base (701) capable of sliding laterally and a rotating and lifting mechanism disposed on the base (701) capable of rotating and lifting, the hydraulic horizontal push mechanism being out of contact with the base (701) when the motor presses the end cover and the bearing, a motor to be assembled being fixedly placed on the top of the rotating and lifting mechanism, the hydraulic horizontal push mechanism and the hydraulic pressing mechanism (6) being connected to the hydraulic pump station (2) via an oil pipe, and the rotating and lifting mechanism, the hydraulic pressing mechanism (6) and the hydraulic pump station (2) being electrically connected to the control device (1); The press-fitting mechanism (6) comprises a press-fitting oil cylinder (601), a press-fitting sleeve (602) and a floating center (603) arranged in a hole of the press-fitting sleeve (602); the press-fitting sleeve (602) is connected and fixed to a mounting plate (604); the press-fitting oil cylinder (601) is connected and fixed to the mounting plate (604); a plurality of guide rods (605) are arranged on the mounting plate (604) and are slidably connected to guide sleeves (606) arranged on the press-fitting fixing frame; The rotary lifting mechanism comprises a lifting mechanism, a rotating mechanism and a horizontal fine-adjusting mechanism, wherein the horizontal fine-adjusting mechanism is arranged on the rotating mechanism, the rotating mechanism is arranged on the lifting mechanism, and the lifting mechanism is arranged on the base (701); The horizontal fine adjustment mechanism comprises a horizontal motor placement plate (714), a universal ball table (715) and a side rib (716); The hydraulic horizontal displacement mechanism comprises two horizontal displacement cylinders (9) arranged on the left and right sides of the base (701); During operation, the control device (1) is switched to the corresponding motor type, and the motor placement plate (714) is raised and lowered to the corresponding height so that the height difference between the center position of the hydraulic pressing mechanism (6) and the motor placement plate (714) basically meets the motor installation requirements. The motor is hoisted in place, and the rotation mechanism is controlled by the control device (1) to rotate the motor 90° in the horizontal direction, so that the front end of the motor base faces the operator, the motor rotor is inserted, and then the bearing inner cover and end cover at the front end are installed. After the installation is completed, the threaded through hole of the end cover and the threaded hole of the motor base are pre-tightened with bolts. After the installation is completed, the rotation button of the control device (1) is pressed, and the motor is rotated 180° so that the rear end faces the operator, and the bearing inner cover and end cover at the rear end are installed. After the installation is completed, the threaded through hole of the end cover and the threaded hole of the base are pre-tightened with bolts. After the installation is completed, the motor is rotated 90° again so that the motor shaft direction is horizontal with the pressing direction. The device is switched to the function of pressing the end cover by the control device (1), and the pressing force is controlled to a relatively small value by the proportional valve so that the pressure can press the end cover into place without damaging the end cover. When pressing the end cover, the output shaft of the horizontal push cylinder (9) retreats and breaks away from the contact with the base (701), so that the base (701) can slide horizontally. Then, the height of the motor placement plate (714) is adjusted by adjusting the lifting mechanism so that the floating center (603) is completely aligned with the center hole of the motor shaft. The confirmation button on the control device (1) is pressed, and the workbench automatically descends to fill the air gap between the rotor and the stator. Then, under the control of the control device (1), the (2) pressing cylinders (601) on the left and right sides of the motor end cover of the hydraulic pressing mechanism (6) start to press the end cover synchronously. After pressing into place, the hydraulic pressing mechanism (6) retreats. The rotating mechanism rotates 90°, and the front end of the motor faces the operator. The control device (1) controls the locking assembly workbench (7) to prevent it from moving and rotating. When the end cover bolts are tightened in place and the bearings are installed, the rotating mechanism rotates 180°, and the rear end of the motor faces the operator. Similarly, after the bolts are tightened in place and the bearings are installed, the rotating mechanism rotates 90°, and the motor turns to the motor shaft and is parallel to the pressing direction. The control device (1) switches to the bearing pressing function, and the shaft of the horizontal push cylinder (9) retracts and disengages from the contact with the base (701), so that the base (701) is in a sliding state. The control device (1) controls the pressing force to a relatively large value through the proportional valve, and the hydraulic horizontal push mechanism aligns the motor shaft and presses the bearing into place. After reaching the set pressure value, the hydraulic horizontal push mechanism is separated from the base (701); After the press-fitting is completed, the rotating mechanism rotates 90°, the front end of the motor faces the operator, and the front end bearing cover is installed. After the bolts are tightened, the rotating mechanism rotates 180°, the rear end of the motor faces the operator, and the rear end bearing cover is installed. The bolts are tightened. After the tightening is completed, the rotating mechanism rotates 90°.

2. The unitized motor assembly equipment according to claim 1, characterized in that: The piston rod in the press-fitting oil cylinder (601) is a hollow piston rod. The press-fitting oil cylinder (601) is connected to the hydraulic pump station (2) via an oil pipe. The mounting handle of the floating center (603) is slidably disposed in the center hole of the piston rod.

3. The unitized motor assembly equipment according to claim 2, characterized in that: The lifting mechanism comprises a horizontal lifting plate (702), a vertical lifting motor (703) arranged below the right side of the lifting plate (702), a driving pulley (704) arranged at the shaft output at the upper end of the lifting motor (703), and a vertical displacement sensor (705) connected between the lifting plate (702) and the base (701); the driving pulley (704) is connected to a driven pulley (706) at the lower middle part of the lifting plate (702) through a synchronous belt; the driven pulley (706) drives the lifting plate (702) to move up and down through a vertical lead screw transmission assembly (707) connected thereto; and a plurality of guide columns (708) are connected to the lifting plate (702) and are slidably matched with a guide sleeve (709) on the base (701).

4. The unitized motor assembly equipment according to claim 3, characterized in that: The rotating mechanism comprises a reduction motor (710), a horizontal rotating plate (711), and a turntable gear (712) connected to the middle and lower part of the rotating plate (711) and having a vertical axis. The reduction motor (710) is arranged vertically, and its upper end surface is connected and fixed to the lower end surface of the lifting plate (702). The output shaft of the reduction motor (710) passes through the lifting plate (702) upward, and a pinion gear (713) with a vertical axis is arranged on the output shaft. The pinion gear (713) and the turntable gear (712) are both located between the lifting plate (702) and the rotating plate (711) and are meshedly connected. When the reduction motor (710) is running, the pinion gear (713) drives the turntable gear (712), and the turntable gear (712) drives the rotating plate (711) to rotate.

5. The unitized motor assembly equipment according to claim 4, characterized in that: The universal ball table (715) is connected and fixed on the top of the rotating plate (711), the motor placement plate (714) is placed on the universal ball table (715), the side guard edges (716) are connected and fixed on the top of the rotating plate (711) and are distributed around the motor placement plate (714), and each side guard edge (716) is pressed against the side surface of the motor placement plate (714) through an adjusting screw (717).

6. The unitized motor assembly equipment according to claim 5, characterized in that: The motor placement plate (714) is provided with process holes for fixing tooling and positioning pin (718) holes corresponding to the anchor holes of the various motors to be assembled, and the positioning pin (718) holes are provided with pluggable positioning pins (718) for directly fixing the motors.

7. The unitized motor assembly equipment according to claim 1, characterized in that: Two groups of horizontal linear guide rails (8) are provided on the front and rear sides of the middle part of the equipment platform (3), and the base (701) is slidably arranged on the linear guide rails (8) through a sliding connection (10); cylinder push frames (719) are provided on the left and right sides of the lower end surface of the base (701), and the output shaft of the horizontal push cylinder (9) is extended and pressed against the cylinder push frame (719) to push the base (701) to move horizontally, and the cylinder body of the horizontal push cylinder (9) is connected and fixed to the equipment platform (3).

8. The unitized motor assembly equipment according to claim 1, characterized in that: The hydraulic pump station (2) is arranged on the left side of the rear side of the equipment platform (3).

Citation Information

Patent Citations

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