An intelligent packaging line for traction machines

Abstract

The present invention discloses an intelligent packaging line for a traction machine, including an intelligent power roller line, a universal ball platform and a bottom fixed plate, the other end of the top of the bottom fixed plate is fixedly provided with a bottom plate, a transmission mechanism is provided in the middle of the top of the bottom plate, the transmission mechanism includes two fixed frames, a roller, an electric roller and a conveyor belt, the two fixed frames are respectively placed at the two ends of the bottom plate, the roller and the electric roller are respectively placed on the two fixed frames, and the roller and the electric roller are connected by a conveyor belt transmission. The present invention can effectively remove dust and other impurities on the surface of the traction machine, ensure that the surface of the traction machine after packaging is clean, use the cooperation of two electric slides to move the protective film, and then perform film coating packaging on the traction machine, so that the surface of the traction machine can be guaranteed to be clean before unpacking, the whole device is controlled by electricity, and the steps of manual operation are reduced, which can effectively improve production efficiency.

Description

Technical Field

[0001] The invention relates to a packaging line, in particular to an intelligent packaging line for a traction machine. Background Art

[0002] The traction machine is the power equipment of the elevator, also known as the elevator host. Its function is to transport and transfer power to make the elevator run. It consists of a motor, brake, coupling, reduction box, traction wheel, frame, guide wheel and auxiliary turning handwheel. The guide wheel is generally installed on the frame or the load-bearing beam under the frame. Some turning handwheels are fixed on the motor shaft, and some are usually hung on the nearby wall and then put on the motor shaft when in use.

[0003] At present, most of the existing traction machines are packed manually, which is slow and will affect the production efficiency of the entire production line. Therefore, we make improvements to this and propose an intelligent packaging line for traction machines. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] The present invention discloses an intelligent packaging line for a traction machine, comprising an intelligent power roller line, a universal ball platform and a bottom fixed plate, wherein the intelligent power roller line is fixed to one end of the top of the bottom fixed plate, the universal ball platform is fixed to the middle of the bottom fixed plate, a box seat moving manipulator is fixed to the top of one end of the intelligent power roller line, a material bin is fixed to the intelligent power roller line at the bottom of the box seat moving manipulator, a whole machine box packing manipulator is fixed to the top of the universal ball platform, a bottom plate is fixed to the other end of the top of the bottom fixed plate, a conveying mechanism is arranged in the middle of the top of the bottom plate, the conveying mechanism comprises two fixed frames, a roller, an electric roller and a conveyor belt, the two fixed frames are respectively arranged at the two ends of the bottom plate, and the roller and the electric roller are respectively arranged at the two ends of the bottom plate. The roller and the electric roller are connected through a conveyor belt transmission, a U-shaped frame is arranged on the top of one end of the conveyor belt, the bottom end of the U-shaped frame is fixedly connected to the top end of the base plate, an air pump is fixedly arranged on one side of the U-shaped frame, a number of high-pressure nozzles are fixedly arranged on both sides and the top end of the inner cavity of the U-shaped frame at equal intervals, the air inlets of the several high-pressure nozzles are connected with the air outlet of the air pump through pipes, a coating mechanism is arranged at the other end of the base plate, the coating mechanism comprises four supporting columns, two electric slides, two bearing seats and a rotating shaft, the four supporting columns are all placed on the top end of the base plate, the two electric slides are respectively placed on the top ends of the four supporting columns, the two bearing seats are respectively placed on the top ends of the two electric slides, and the rotating shaft is placed between the two bearing seats.

[0006] As a preferred technical solution of the present invention, the two fixing frames are respectively fixed at the two ends of the top of the base plate, the fixing frames are composed of two columns, the roller is located at the top of the two columns on the opposite side of one of the fixing frames, and the two ends of the roller are respectively rotatably plugged into the two columns, and the electric roller is located at the top of the two columns on the opposite side of the other fixing frame, and the two ends of the electric roller are respectively fixedly plugged into the two columns.

[0007] As a preferred technical solution of the present invention, a plurality of fixing frames are fixedly provided at equal intervals on the top of the base plate, and rollers are rotatably inserted at the tops of the opposite sides of the columns of the fixing frames, and the tops and bottoms of the plurality of rollers are tightly fitted with the tops and bottoms of the inner cavity of the conveyor belt respectively.

[0008] As a preferred technical solution of the present invention, the four support columns are respectively fixed on both sides of the middle of the base plate and on both sides of the other end of the base plate, wherein the two ends of the bottom of one of the electric slides are respectively fixedly connected to the top of the two support columns in the middle of the base plate, and the two ends of the bottom of the other two electric slides are respectively fixedly connected to the top of the two support columns at the other end of the base plate, the bottom ends of the two bearing seats are respectively fixedly connected to the tops of the two electric slide sliders, and the two ends of the rotating shaft are respectively rotatably plugged into the opposite sides of the two bearing seats.

[0009] As a preferred technical solution of the present invention, rolling bearings are fixedly sleeved on both ends of the outer surface of the rotating shaft, and the outer rings of the two rolling bearings are respectively engaged and fixed inside the two bearing seats.

[0010] As a preferred technical solution of the present invention, a protective pad is fixedly provided at the bottom end of the bottom fixing plate, and the protective pad is made of rubber. The bottom ends of the intelligent power roller line, the universal ball platform and the bottom plate are fixedly connected to the top end of the bottom fixing plate by bolts.

[0011] As a preferred technical solution of the present invention, a protective layer is fixedly provided on the outer surface of the conveyor belt, and the protective layer is made of silicone.

[0012] As a preferred technical solution of the present invention, a switch panel is embedded in one side of one of the support columns, and a conveying switch, a cleaning switch and a moving switch are fixed on the switch panel. The electric roller is electrically connected to the external power supply through the conveying switch, the air pump is electrically connected to the external power supply through the cleaning switch, and the two electric slides are electrically connected to the external power supply through the moving switch.

[0013] As a preferred technical solution of the present invention, a grabbing manipulator is fixed on the box seat moving manipulator, and the grabbing manipulator is a four-claw linkage mechanism, and a two-claw linkage mechanism is fixed on the whole machine boxing manipulator.

[0014] The beneficial effects of the present invention are as follows: the intelligent packaging line for the traction machine is provided with a U-shaped frame, and a high-pressure nozzle is arranged on the U-shaped frame to effectively remove dust and other impurities on the surface of the traction machine, thereby ensuring that the surface of the traction machine is clean after packaging. Then, the protective film is moved by the cooperation of two electric slides, and then the traction machine is coated and packaged, which can ensure that the surface of the traction machine is clean before unpacking. The entire device is controlled by electricity, which reduces the steps of manual operation and can effectively improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a structural schematic diagram of an intelligent packaging line for a traction machine of the present invention;

[0017] Figure 2 The present invention is a schematic diagram of the top structure of a bottom plate of an intelligent packaging line for a traction machine.

[0018] Figure 3 The present invention is a schematic diagram of the front view structure of a two-claw linkage mechanism for an intelligent packaging line of a traction machine.

[0019] Figure 4 The present invention is a schematic diagram of a top view of a two-claw linkage mechanism for an intelligent packaging line of a traction machine.

[0020] Figure 5 The present invention is a schematic diagram of the front view structure of a four-claw linkage mechanism for an intelligent packaging line of a traction machine.

[0021] Figure 6 The present invention is a schematic diagram of a top view of a four-claw linkage mechanism for an intelligent packaging line of a traction machine.

[0022] In the figure: 1. Intelligent power roller line; 2. Universal ball platform; 3. Box seat moving robot; 4. Silo; 5. Complete machine packing robot; 6. Bottom fixing plate; 7. Bottom plate; 8. Fixed frame; 9. Roller; 10. Electric roller; 11. Conveyor belt; 12. U-shaped frame; 13. Air pump; 14. High-pressure nozzle; 15. Support column; 16. Electric slide; 17. Bearing seat; 18. Rotating axis. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0024] Example: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the present invention is an intelligent packaging line for a traction machine, comprising an intelligent power roller line 1, a universal ball platform 2 and a bottom fixed plate 6, wherein the intelligent power roller line 1 is fixed to one end of the top of the bottom fixed plate 6, the universal ball platform 2 is fixed to the middle of the bottom fixed plate 6, a box seat moving manipulator 3 is fixed to the top of one end of the intelligent power roller line 1, a silo 4 is fixed to the intelligent power roller line 1 at the bottom end of the box seat moving manipulator 3, a whole machine box packing manipulator 5 is fixed to the top of the universal ball platform 2, a bottom plate 7 is fixed to the other end of the top of the bottom fixed plate 6, a conveying mechanism is arranged in the middle of the top of the bottom plate 7, the conveying mechanism comprises two fixed frames 8, a roller 9, an electric roller 10 and a conveyor belt 11, the two fixed frames 8 are respectively arranged at the two ends of the bottom plate 7, the roller 9 and the electric roller 10 are respectively arranged on the two fixed frames 8, The roller 9 and the electric roller 10 are connected through a conveyor belt 11. A U-shaped frame 12 is arranged on the top of one end of the conveyor belt 11. The bottom end of the U-shaped frame 12 is fixedly connected to the top of the bottom plate 7. An air pump 13 is fixedly arranged on one side of the U-shaped frame 12. A number of high-pressure nozzles 14 are fixedly arranged at equal intervals on both sides and the top of the inner cavity of the U-shaped frame 12. The air inlets of the several high-pressure nozzles 14 are connected to the air outlet of the air pump 13 through pipes. A coating mechanism is arranged at the other end of the bottom plate 7. The coating mechanism includes four support columns 15, two electric slides 16, two bearing seats 17 and a rotating shaft 18. The four support columns 15 are all placed on the top of the bottom plate 7, the two electric slides 16 are respectively placed on the top of the four support columns 15, the two bearing seats 17 are respectively placed on the top of the two electric slides 16, and the rotating shaft 18 is placed between the two bearing seats 17.

[0025] Among them, two fixed frames 8 are respectively fixed at the two ends of the top of the bottom plate 7, and the fixed frames 8 are composed of two columns. The roller 9 is located at the top of the two columns on the opposite side of one of the fixed frames 8, and the two ends of the roller 9 are respectively rotatably plugged into the two columns. The electric roller 10 is located at the top of the two columns on the opposite side of the other fixed frame 8, and the two ends of the electric roller 10 are respectively fixedly plugged into the two columns. The electric roller 10 is used to drive the conveyor belt 11, which can ensure that the conveyor belt 11 moves smoothly with less noise.

[0026] Among them, a number of fixing frames 8 are fixed at equal intervals on the top of the bottom plate 7, and rollers 9 are rotatably inserted at the tops of the opposite sides of the columns of the fixing frames 8, and the tops and bottoms of the rollers 9 are tightly fitted with the tops and bottoms of the inner cavity of the conveyor belt 11 respectively. Arranging a number of rollers 9 at equal intervals inside the conveyor belt 11 can provide good support for the middle part of the conveyor belt 11, and can effectively reduce the sinking degree of the middle part of the conveyor belt 11.

[0027] Among them, four support columns 15 are respectively fixed on both sides of the middle part of the base plate 7 and on both sides of the other end of the base plate 7, the two ends of the bottom of one electric slide 16 are respectively fixedly connected to the top of the two support columns 15 in the middle part of the base plate 7, the two ends of the bottom of the other two electric slides 16 are respectively fixedly connected to the top of the two support columns 15 at the other end of the base plate 7, the bottom ends of the two bearing seats 17 are respectively fixedly connected to the top of the sliders of the two electric slides 16, and the two ends of the rotating shaft 18 are respectively rotatably plugged into the opposite sides of the two bearing seats 17, so as to ensure that the rotating shaft 18 can move back and forth on the top of the conveyor belt 11 without causing any interference to the traction machine placed on the top of the conveyor belt 11.

[0028] Among them, rolling bearings are fixedly sleeved at both ends of the outer surface of the rotating shaft 18, and the outer rings of the two rolling bearings are respectively engaged and fixed in the inside of the two bearing seats 17. The provision of rolling bearings can effectively reduce the friction coefficient between the bearing seat 17 and the rotating shaft 18, and then effectively reduce the friction force between the bearing seat 17 and the rotating shaft 18, ensuring that the rotating shaft 18 can rotate easily.

[0029] Among them, a protective pad is fixed to the bottom end of the bottom fixing plate 6, and the protective pad is made of rubber. The bottom ends of the intelligent power roller line 1, the universal ball platform 2 and the bottom plate 7 are fixedly connected to the top of the bottom fixing plate 6 by bolts. The rubber protective pad can not only increase the friction between the bottom fixing plate 6 and the ground, but also effectively reduce the vibration of the bottom fixing plate 6. In addition, the intelligent power roller line 1, the universal ball platform 2 and the bottom plate 7 are fixed to the bottom fixing plate 6 by bolts, which is convenient for the installation and disassembly of the intelligent power roller line 1, the universal ball platform 2 and the bottom plate 7.

[0030] Among them, a protective layer is fixedly provided on the outer surface of the conveyor belt 11. The protective layer is made of silicone. The protective layer made of silicone is relatively soft and can effectively reduce the collision between the traction machine and the conveyor belt 11, and can effectively protect the surface of the traction machine and the conveyor belt 11.

[0031] Among them, a switch panel is embedded in one side of one of the support columns 15, and a conveying switch, a cleaning switch and a moving switch are fixed on the switch panel. The electric roller 10 is electrically connected to the external power supply through the conveying switch, the air pump 13 is electrically connected to the external power supply through the cleaning switch, and the two electric slides 16 are electrically connected to the external power supply through the moving switch.

[0032] Among them, the box seat moving manipulator 3 is fixed with a grasping manipulator, which is a four-claw linkage mechanism, and the whole machine boxing manipulator 5 is fixed with a two-claw linkage mechanism

[0033] When working, first place the whole device in a suitable working position, and wrap the protective film around the rotating shaft 18, and connect the external power supply, then place the tractor on the top of the conveyor belt 11, then turn on the conveying switch and the cleaning switch, then the electric roller 10 and the air pump 13 start to work with power, the electric roller 10 is preferably a GTD60-3PH roller, the air pump 13 is preferably a VLK5504 air pump, the air pump 13 sends the compressed gas to the high-pressure nozzle 14 through the pipeline, then several high-pressure nozzles 14 touch the high-pressure air flow to wash and clean the surface of the tractor, then the tractor follows the conveyor belt 11 to move between the four support columns 15, then Turn off the conveying switch and turn on the moving switch at the same time. At this time, the two electric slides 16 are powered on and working. The electric slide 16 is preferably a KNK4566 slide, which drives the rotating shaft 18 to move to one side of the conveyor belt 11. At this time, the worker presses the end of the protective film roll on the bottom of one side of the winch, and controls the electric slide 16 to drive the rotating shaft 18 to move to the other side of the winch, and then cuts the protective film on the protective film roll and presses the other end of the cut protective film on the bottom of the other side of the winch, then starts the conveying switch again to transport the winch to the next workstation, and then places another winch on the conveyor belt 11 and repeats the above operations for packaging.

[0034] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0035] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An intelligent packaging line for a traction machine, comprising an intelligent power roller line (1), a universal ball platform (2) and a bottom fixing plate (6), characterized in that: The intelligent power roller line (1) is fixed to one end of the top of the bottom fixed plate (6), the universal ball platform (2) is fixed to the middle of the bottom fixed plate (6), a box seat moving manipulator (3) is fixed to the top of one end of the intelligent power roller line (1), a silo (4) is fixed to the intelligent power roller line (1) at the bottom of the box seat moving manipulator (3), a whole machine box packing manipulator (5) is fixed to the top of the universal ball platform (2), a bottom plate (7) is fixed to the other end of the top of the bottom fixed plate (6), and the A conveying mechanism is arranged in the middle of the top of the bottom plate (7), and the conveying mechanism comprises two fixed frames (8), a roller (9), a motorized roller (10) and a conveyor belt (11). The two fixed frames (8) are respectively arranged at the two ends of the bottom plate (7), the roller (9) and the motorized roller (10) are respectively arranged on the two fixed frames (8), the roller (9) and the motorized roller (10) are connected by transmission through the conveyor belt (11), and a U-shaped frame (12) is arranged at the top of the end of the conveyor belt (11) away from the universal ball platform. The bottom end of the U-shaped frame (12) is fixedly connected to the top end of the bottom plate (7), an air pump (13) is fixedly arranged on one side of the U-shaped frame (12), a plurality of high-pressure nozzles (14) are fixedly arranged at equal intervals on both sides and the top end of the inner cavity of the U-shaped frame (12), the air inlets of the plurality of high-pressure nozzles (14) are connected to the air outlet of the air pump (13) through pipelines, a coating mechanism is arranged at one end of the bottom plate (7) close to the universal ball platform, and the coating mechanism comprises four support columns (15), two electric slides (16), and two shafts. A support seat (17) and a rotating shaft (18), the four support columns (15) are all placed on the top of the bottom plate (7), the two electric slides (16) are respectively placed on the top of the four support columns (15), the two bearing seats (17) are respectively placed on the top of the two electric slides (16), and the rotating shaft (18) is placed between the two bearing seats (17); rolling bearings are fixedly sleeved at both ends of the outer surface of the rotating shaft (18), and the outer rings of the two rolling bearings are respectively clamped and fixed in the inside of the two bearing seats (17); The two fixing frames (8) are respectively fixed at the two ends of the top of the bottom plate (7), the fixing frames (8) are composed of two columns, the roller (9) is located at the top of the two columns on the opposite side of one of the fixing frames (8), and the two ends of the roller (9) are respectively rotatably plugged into the two columns, and the electric roller (10) is located at the top of the two columns on the opposite side of the other fixing frame (8), and the two ends of the electric roller (10) are respectively fixedly plugged into the two columns.

2. The intelligent packaging line for traction machine according to claim 1, characterized in that: A plurality of fixing frames (8) are fixedly provided at equal intervals on the top of the bottom plate (7), and rollers (9) are rotatably plugged into the tops of the columns on opposite sides of the plurality of fixing frames (8), and the tops and bottoms of the plurality of rollers (9) are tightly fitted with the tops and bottoms of the inner cavity of the conveyor belt (11), respectively.

3. The intelligent packaging line for traction machine according to claim 1, characterized in that: The four support columns (15) are respectively fixed on both sides of the middle of the base plate (7) and on both sides of the base plate (7) near one end of the universal ball platform, the two ends of the bottom of one of the electric slides (16) are respectively fixedly connected to the top of the two support columns (15) in the middle of the base plate (7), the two ends of the bottom of another electric slide (16) are respectively fixedly connected to the top of the two support columns (15) at one end of the base plate (7) near the universal ball platform, the bottom ends of the two bearing seats (17) are respectively fixedly connected to the top of the sliders of the two electric slides (16), and the two ends of the rotating shaft (18) are respectively rotatably plugged into the opposite sides of the two bearing seats (17).

4. The intelligent packaging line for traction machine according to claim 1, characterized in that: A protective pad is fixedly provided at the bottom end of the bottom fixing plate (6), and the protective pad is made of rubber. The bottom ends of the intelligent power roller line (1), the universal ball platform (2) and the bottom plate (7) are fixedly connected to the top end of the bottom fixing plate (6) by bolts.

5. The intelligent packaging line for traction machine according to claim 1, characterized in that: A protective layer is fixedly provided on the outer surface of the conveyor belt (11), and the protective layer is made of silica gel.

6. The intelligent packaging line for traction machine according to claim 1, characterized in that: A switch panel is embedded in one side of one of the support columns (15), and a conveying switch, a cleaning switch and a moving switch are fixedly arranged on the switch panel. The electric roller (10) is electrically connected to an external power supply via the conveying switch, the air pump (13) is electrically connected to an external power supply via the cleaning switch, and both of the electric slides (16) are electrically connected to an external power supply via the moving switch.

7. The intelligent packaging line for traction machine according to claim 1, characterized in that: The box seat moving manipulator (3) is fixedly provided with a grasping manipulator, the grasping manipulator is a four-claw linkage mechanism, and the whole machine box packing manipulator (5) is fixedly provided with a two-claw linkage mechanism.

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