Automatic tile laying machine

By designing an automatic tiling laying machine, using robotic hand and screw structure to achieve mechanized handling and arrangement of tiles, the problems of low efficiency, large safety hazards, and uneven project quality are solved, and high efficiency, safety, Excellent quality tiling effect.

CN110668166BActive Publication Date: 2025-02-18山东航空学院
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Patent Information

Application Number
CN201911035918.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-10-29
Publication Date
2025-02-18
Estimated Expiration
2039-10-29

AI Technical Summary

Technical Problem

Traditional artificial tiling construction has problems such as high labor intensity, low efficiency, high safety hazards, and uneven project quality, and consumes a lot of manpower, material resources and financial resources.

Method used

An automatic tiling laying machine is designed, including a frame body, an angle adjustment mechanism, a tiling box, a handling mechanism and a tiling laying mechanism. The handling mechanism realizes the handling, transport and arrangement of tiles through robotic hand and screw structures, and the tiling mechanism realizes the flat laying and arrangement of tiles through movable bottom plate and backsplash.

Benefits of technology

Mechanized tiling has been achieved, work efficiency and flexibility have been improved, labor costs and engineering costs have been reduced, project quality and safety have been improved, and it is suitable for widespread applications in urban and rural areas.

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    Figure CN110668166B_ABST
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Abstract

The present invention discloses an automatic tile-laying machine, including a frame body, angle adjustment mechanisms are respectively installed at both ends of the frame body, a tile-setting box is arranged on one side of the frame body, and a conveying mechanism is arranged on the other side, the conveying mechanism includes two groups of brackets, one group is a fixed bracket, and the other group is a liftable bracket, conveying rods are arranged on the two groups of brackets, and a manipulator is arranged on the conveying rod, the frame body is connected to the tile-laying mechanism through a screw rod, and the tile-laying mechanism and the frame body are rotatably connected; the tile-laying mechanism includes a tile-laying box, and the tile-laying box is provided with a movable bottom plate and a rear baffle. This application utilizes artificial bionic design, and this equipment combines the three processes of moving tiles, transporting tiles, and discharging tiles, and upgrades the original heavy and complicated manual tile-laying to machine completion, thereby realizing mechanization; it is far superior to traditional tile-laying technology in terms of cost and saving of labor resources; at the same time, it greatly reduces the impact of the environment on tile-laying work, and indirectly reduces the project cost.
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Description

Technical Field

[0001] The invention relates to the technical field of building equipment, and in particular to automatic tile laying equipment. Background Art

[0002] At present, the traditional tiling method is mainly used in rural and urban construction. The disadvantages of manual tiling are prominent, and the tiling environment is relatively poor. It is usually laid on newly built houses, which poses serious safety hazards. In addition, two to three people are required to cooperate when laying tiles, which is labor-intensive and inefficient. Many problems are exposed in the process of manual tiling, such as low labor efficiency and uneven project quality. Overall, a lot of manpower, material and financial resources are consumed. The per capita profit of the construction industry is showing a downward trend. The income of migrant workers is increasing year by year, but the labor cost is increasing year by year.

[0003] As the living standards of our people continue to improve, the degree of industrialization will become higher and higher, gradually promoting the automation of the construction industry. Among them, the use of small, simple and easy-to-operate machines to replace manual labor is one of the development directions of the construction industry at this stage. In view of the problem that the tiling process of house construction is time-consuming and labor-intensive, a small automatic tiling machine is designed. Summary of the invention

[0004] In order to overcome the above technical defects, the present invention provides an automatic tile laying machine.

[0005] The technical solution adopted by the present invention is as follows: an automatic tile-laying machine, comprising a frame main body, angle adjustment mechanisms are respectively installed at both ends of the frame main body, a tile placing box is arranged on one side of the frame main body, and a conveying mechanism is arranged on the other side, the conveying mechanism comprises two groups of brackets, one group is a fixed bracket, and the other group is a liftable bracket, conveying rods are arranged on the two groups of brackets, and a manipulator is arranged on the conveying rod, the frame main body is connected to the tile-laying mechanism through a screw rod, and the tile-laying mechanism and the frame main body are rotatably connected; the tile-laying mechanism comprises a tile-laying box, and the tile-laying box is provided with a movable bottom plate and a rear baffle.

[0006] The technical effects brought by the present invention are:

[0007] (1) The entire main structure is designed to be symmetrical, which can greatly improve the work efficiency and flexibility during the tiling process, making the machine more convenient to run and easier to operate;

[0008] (2) The machine is adjusted based on the triangular main frame so that the eight wheels touch the ground at the same time, thereby ensuring uniform force on the wheels, increasing the stability of the machine and making the operation more flexible. At the same time, due to the existence of this structure, it is possible to lay tiles on various roofs with this machine.

[0009] (3) By utilizing artificial bionic design, this equipment combines the three processes of moving tiles, transporting tiles, and discharging tiles together, upgrading the original heavy and complicated manual tiling to a machine-completed process, thus achieving mechanization. It is superior to traditional tiling technology in terms of both cost and labor resource savings. At the same time, it greatly reduces the impact of the environment on tiling work, indirectly reducing the project cost. The efficiency and quality of the entire machine operation are superior to manual operation, making it practical, safe, efficient, and easier to implement.

[0010] (4) The equipment has the advantages of low cost, high working efficiency, good engineering quality and high safety factor, and has shown broad application prospects in both urban and rural areas. With the outflow of rural labor, small mechanical products have begun to become popular in rural areas. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] like Figure 1 Shown is the overall structural diagram of the present invention;

[0012] like Figure 2 Shown is a structural diagram of the tile laying mechanism of the present invention;

[0013] like Figure 3 Shown is a partial structural diagram of the transport mechanism of the present invention;

[0014] In the figure, 1. frame body, 2. tile box, 3. manipulator, 4. liftable bracket, 5. fixed bracket, 6. tile box, 7. transport rod, 8. bottom plate, 9. rear baffle, 10. motor, 11. gear, 12. shaft, 13. screw one, 14. screw motor, 15. screw two, 16- screw three. DETAILED DESCRIPTION

[0015] The present technical solution is described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0016] As shown in the figure, an automatic tile laying machine comprises a frame body 1, angle adjustment mechanisms are respectively installed at both ends of the frame body 1, a tile placing box 2 is arranged on one side of the frame body, and a conveying mechanism is arranged on the other side, the conveying mechanism comprises two groups of brackets, one group is a fixed bracket 5, and the other group is a liftable bracket 4, conveying rods 7 are arranged on the two groups of brackets, and a manipulator 3 is arranged on the conveying rod 7, the frame body 1 is connected to the tile laying mechanism through a screw rod 13, and the tile laying mechanism and the frame body 1 are rotatably connected; the tile laying mechanism comprises a tile laying box 6, and the tile laying box 6 is provided with a movable bottom plate 8 and a rear baffle 9;

[0017] Each set of angle adjustment mechanisms comprises two wheels, one side of each set of angle adjustment mechanisms is rotatably connected to the frame body 1 via a rotating shaft 12, and the other side is mounted on the frame body 1 so as to be adjusted up and down;

[0018] The carrying rod 7 and the fixed bracket 5 are connected by a screw rod 15, which can drive the carrying rod to move left and right;

[0019] The manipulator 3 is mounted on the transport rod 7 via a screw rod 3 16, and can drive the manipulator 3 to move in the direction of the transport rod to transport the tiles in the tile setting box to the tile laying box;

[0020] The movable bottom plate 8 and the rear baffle 9 are both provided with racks, and a motor 10 and a gear 11 matched with the racks are provided on the tile laying box to drive the bottom plate and the rear baffle to move;

[0021] The screw rod structures are all connected to the screw rod motor 14 as a driving device;

[0022] The working process of the invention:

[0023] The machine realizes the tile laying function through lateral and longitudinal movement. First, the eight wheels are brought into contact with the roof by adjusting the angle. First, the screw rod 3 16 controls the manipulator 3 to move. When it moves to the tile box 2, the motor controls the manipulator to open and descend. The manipulator retracts and grabs the tile and then rises. The screw rod 3 16 drives the manipulator to transport the tile to the top of the tile laying box, and the transportation function ends. Then, the manipulator adjusts the angle to lay the tile flat in the tile laying box 6 at the lower end to realize the tile transportation function. Next, the tile laying box 6 moves away from the main body of the frame along the direction of the screw rod 13, and the tile is transported to the tile laying place. Under the action of the motor, the bottom plate is pulled out, and the rear baffle is lifted to a certain height. Driven by the screw rod 13, the tile laying box moves along the roof toward the main body of the frame, and the tiles fall down one by one and are arranged in sequence. Driven by the motor, the tile laying box moves toward the main body of the frame along the direction of the screw rod 13 until all the tiles fall down, and the tile laying box moves to the starting position to continue the new working cycle.

[0024] It is easy to understand that the embodiments are only a part of the present invention. Other embodiments obtained by those skilled in the art without making any creative work, as well as various changes and modifications made without departing from the spirit and scope of the present invention, should all fall within the protection scope of the present invention.

[0025] The techniques, shapes, and structural parts not described in detail in the present invention are all well-known techniques.

Claims

1. An automatic tile laying machine, characterized in that: The frame body comprises a main body, angle adjustment mechanisms are respectively installed at two ends of the main body, a tile setting box is arranged on one side of the main body, and a conveying mechanism is arranged on the other side, the conveying mechanism comprises two groups of brackets, one group is a fixed bracket, and the other group is a liftable bracket, conveying rods are arranged on the two groups of brackets, a manipulator is arranged on the conveying rod, the manipulator is installed on the conveying rod through a screw rod three, the manipulator is driven to move in the direction of the conveying rod, and the tiles in the tile setting box are conveyed to the tile laying box, the main body of the frame is connected to the tile laying mechanism through a screw rod one, and the tile laying mechanism and the main body of the frame are rotatably connected; the tile laying mechanism comprises a tile laying box, the tile laying box is provided with a movable bottom plate and a rear baffle, the movable bottom plate and the rear baffle are both provided with racks, a motor and a gear matched with the racks are arranged on the tile laying box, and the bottom plate and the rear baffle are driven to move; Each set of angle adjustment mechanisms comprises two wheels, one side of each set of angle adjustment mechanisms is rotatably connected to the frame body via a rotating shaft, and the other side is mounted on the frame body so as to be adjusted up and down; The transport rod and the fixed bracket are connected through a screw rod 2, which drives the transport rod to move left and right.

2. The automatic tile laying machine according to claim 1, characterized in that: The screw rod structures of screw rod one, screw rod two and screw rod three are respectively connected to screw rod motors as driving devices.

Citation Information

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