Coil soldering, testing and molding production line

Abstract

The present invention relates to a coil soldering, testing and molding production line, which includes a production line workbench, a conveyor belt and two material seats are arranged on the production line workbench, the two material seats are the first material seat and the second material seat in sequence, the conveyor belt, the first material seat and the second material seat are supported and connected on the production line workbench, the front end of the conveyor belt is provided with a soldering device, the end of the conveyor belt is provided with a testing device, opposite to the conveyor belt testing position, a conveyor device and a waste box are provided between the conveyor belt and the material seat, the conveyor device transfers the coil on the conveyor belt testing position to the first material seat or the waste box, and the coil on the first material seat to the second material seat, the end of the second material seat is provided with a molding device, and the molding device clamps the coil on the second material seat and packages it. The design is reasonable and the conception is ingenious. Through the mutual cooperation of various devices, the operator only needs to load the material, which can be easily completed by one person, with low labor intensity and high production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of electronic component processing, and in particular to a coil soldering, testing and die-assembling production line. Background Art

[0002] In the current fierce market competition environment, the quality of products produced is required to be higher and higher. Faced with the rising labor prices and the increasing pressure of product demand year by year, it is necessary to carry out technical transformation of the original equipment and improve the degree of equipment automation. This will speed up the production rhythm, improve labor productivity, reduce the labor intensity and number of workers on the production line, and have important practical significance for enterprises to improve their market competitiveness. Summary of the invention

[0003] The invention provides a coil soldering, testing and molding production line.

[0004] Technical solution of the present invention:

[0005] A coil soldering, testing and molding production line, which includes a production line workbench, a conveyor belt and two material seats are arranged on the production line workbench, the two material seats are sequentially a first material seat and a second material seat, the conveyor belt, the first material seat and the second material seat are supported and connected on the production line workbench, a soldering device is arranged at the front end of the conveyor belt, a testing device is arranged at the end of the conveyor belt, opposite to the conveyor belt testing position, a handling device and a waste box are also arranged on the production line workbench, the handling device transfers the coil on the conveyor belt testing position to the first material seat or the waste box, and the coil on the first material seat to the second material seat, a molding device is arranged at the end of the second material seat, and the molding device clamps the coil on the second material seat and packages it;

[0006] The soldering equipment includes a loading table, an alcohol box, a solder furnace and a product clamp. The loading table is arranged on one side of the conveyor belt, the alcohol box and the solder furnace are arranged from the inside to the outside on the other side of the conveyor belt, and the product clamp is arranged above the conveyor belt. The product clamp circulates back and forth between the loading table, the alcohol box, the solder furnace and the feed transmission belt, and respectively cooperates with the loading table for loading, with the alcohol box for cleaning, with the solder furnace for soldering, and with the feed transmission belt for unloading; preferably, a control system is provided, the controller is composed of a Delta DOP-B07S411 touch screen, and a tin scraping assembly is installed on the soldering furnace.

[0007] When in use, the following equipment and device actions are all controlled by the controller.

[0008] 1) Solder

[0009] The operator places the coil on the loading table, and the product clamp takes the coil on the loading table, first transfers it to the alcohol box, immerses the coil pins in the alcohol in the alcohol box for cleaning, and then transfers it to the soldering furnace, immerses the coil pins in the liquid tin in the soldering furnace for soldering, and after soldering is completed, transfers it to the conveyor belt for unloading, and the coils are arranged on the conveyor belt and sent to the testing equipment along the conveyor belt.

[0010] 2) Testing

[0011] The testing equipment tests the coils on the conveyor belt in turn to determine whether they are waste or finished products. The finished products are first transferred to the first material seat and then to the second material seat by the handling device, and the waste products are transferred to the waste box by the handling device.

[0012] 3) Mold installation

[0013] The mold loading device clamps the coil on the second material holder and packages it.

[0014] In this way, the operator only needs to load the materials, which can be easily completed by one person, with low labor intensity and high production efficiency.

[0015] The soldering equipment also includes a soldering table, which is located below the conveyor belt, and the loading table, alcohol box, and soldering furnace are all fixedly installed on the soldering table. A guide rail mounting plate is fixedly connected to the soldering table, and the guide rail mounting plate is mounted above the conveyor belt. A guide rail is longitudinally arranged on the guide mounting plate, and a slider is arranged on the guide rail. The slider slides with the guide rail, and a Y-axis slider plate is fixedly connected to the slider. A driving mechanism is fixedly installed on the guide rail mounting plate, which is a first driving mechanism. The first driving mechanism is connected to the Y-axis slider plate, and the Y-axis slider plate is fixedly connected to the Z-axis vertical plate, and the Z-axis vertical plate is connected to the Z-axis support plate. The Z-axis support plate is opposite to the Y-axis slider plate, and a soft optical axis is vertically arranged between them. The upper end of the soft optical axis is fixedly connected to the Z-axis support plate, and the lower end is fixedly connected to the Y-axis slider plate. A linear bearing is mounted on the soft optical axis, and the linear bearing slides with the soft optical axis. The linear bearing is connected to the Z-axis connecting plate, and the Z-axis support plate A driving mechanism is fixedly installed on the upper part, which is a second driving mechanism. The second driving mechanism is connected to the Z-axis connecting plate, and a Z-axis extension plate is fixedly connected to one longitudinal side of the Z-axis connecting plate. One end of the Z-axis extension plate is fixedly connected to an upper and lower slider mounting plate, and the other end is fixedly connected to a motor mounting plate. The upper and lower slider mounting plates are opposite to the motor mounting plate, and a rotating shaft is rotatably installed between them. A servo motor is fixedly installed on the motor mounting plate, and a main pulley is installed on the servo motor output shaft. A secondary pulley is installed at one end of the rotating shaft, and belts are set on the main pulley and the secondary pulley. A product clamp mounting plate is fixedly connected to the rotating shaft, and the product clamp is fixedly installed on the product clamp mounting plate; the Y-axis slider plate is driven by the first driving mechanism to move along the Y-axis, driving the product clamp to move along the Y-axis, and the Z-axis connecting plate is driven by the second driving mechanism to move along the Z-axis, driving the product clamp to move along the Z-axis, and the rotating shaft is driven to rotate by the servo motor, driving the product clamp to swing.

[0016] The soldering equipment also includes a fan, which is fixedly installed on the soldering table and located between the conveyor belt and the alcohol box; after the soldering is completed, the product clamp transfers the coil to the top of the fan to accelerate the drying of the solder.

[0017] The product clamp comprises two symmetrically arranged clamping plates, a clamping cylinder is fixedly mounted on the mounting plate of the product clamp, the two clamping plates are respectively connected to the clamping cylinders, and are driven by the clamping cylinders to move towards each other, clamp or release.

[0018] The testing equipment includes a number of probes and a tester. A baffle is provided on the conveyor belt, which is fixedly connected to the conveyor belt to form a limit of the test position. Test openings are symmetrically provided on both sides of the conveyor belt, and the test openings are opposite to the test position. A clamping cylinder is fixedly installed on the conveyor belt, and the clamping cylinders are respectively connected to two probe clamping blocks. All probes are distributed and installed on the two probe clamping blocks, opposite to the test openings. The clamping cylinder drives the two probe clamping blocks to move toward each other, driving the probes to extend into the test openings and respectively contact and connect with the coil pins on the test position. The tester is fixedly installed on the workbench of the production line and is respectively connected to all probes.

[0019] The conveying device comprises two clamping jaws, the two clamping jaws are arranged horizontally, namely a first clamping jaw and a second clamping jaw, and are located above the conveyor belt, the first material seat and the second material seat, the production line workbench is fixedly connected with a conveying fixed horizontal plate, a guide rail is horizontally arranged on the conveying fixed horizontal plate, a slide block is arranged on the guide rail, the slide block slides with the guide rail, and a conveying slide connecting plate is fixedly connected to the slide block, the production line workbench is fixedly installed with a first cylinder, the first cylinder is connected to the conveying slide connecting plate, the conveying slide connecting plate is fixedly installed with a second cylinder, the second cylinder is connected to the upper and lower connecting plates, the upper and lower connecting plates are fixedly connected with the first and second clamping jaw mounting plates, and the two clamping jaws are respectively installed on the first and second clamping jaw mounting plates; the first cylinder drives the conveying fixed horizontal plate to move horizontally, driving the two clamping jaws to move horizontally, the second cylinder drives the upper and lower connecting plates to move vertically, driving the two clamping jaws to move vertically, the first clamping jaw clamps the coil on the conveyor belt test position to the waste box or the first material seat, and the second clamping jaw clamps the coil on the first material seat to the second material seat.

[0020] The waste box is fixed on the workbench of the production line, and is located between the conveyor belt and the first material seat; the first material seat is a movable material seat, and a cylinder is fixedly installed on the workbench of the production line, and the first material seat is connected to the cylinder; the first material seat is driven by the cylinder to move horizontally to the top of the waste box; the conveying device unloads the material above the waste box; with this design, if the coil is a finished product, the first material seat moves to the top of the waste box, and the finished coil transferred by the conveying device falls on the first material seat; if the coil is a waste product, the first material seat is away from the top of the waste box, and the waste coil transferred by the conveying device falls into the waste box.

[0021] The mold loading equipment comprises a mold loading workbench, on which a turning device, a rotating device and a mold loading and transporting device are arranged.

[0022] The flipping device includes a clamping jaw, which is the third clamping jaw. A rotating cylinder is fixedly installed on the die loading workbench. The third clamping jaw is fixedly installed on the rotating cylinder, and the rotating cylinder drives the third clamping jaw to swing 180 degrees.

[0023] The rotating device includes a material seat, which is the third material seat. A rotating cylinder is fixedly installed on the mold loading workbench. The third material seat is fixedly installed on the rotating cylinder. The rotating cylinder drives the third material seat 9-3-1 to rotate horizontally 180°.

[0024] The mold loading and handling device comprises a clamping claw and a packaging tray, and the clamping claw is a fourth clamping claw; a front and rear movable linear rail fixing plate is fixedly connected to the mold loading workbench, a guide rail is longitudinally arranged on the front and rear movable linear rail fixing plate, a slider is arranged on the guide rail, the slider and the guide rail are slidably matched, and the slider is fixedly connected to a loading and unloading fixed bottom plate. The linear rail fixing plate is installed with a driving mechanism, which is a third driving mechanism, and the third driving mechanism is connected to the loading and unloading fixed bottom plate. The packaging tray is installed on the loading and unloading fixed bottom plate, a left limit bar is arranged on the left side of the packaging tray, an upper limit bar is arranged on the rear side of the packaging tray, and a right limit bar is arranged on the right side of the packaging tray. The left limit bar and the upper limit bar are fixedly connected to the loading and unloading fixed bottom plate, and a cylinder is fixedly installed on the loading and unloading fixed bottom plate, and the right limit bar is connected to the cylinder, and is driven by the cylinder to extend into the packaging tray and move relative to the left limit bar; a loading and unloading conveying device cross plate is fixedly connected to the mold loading workbench, and the loading and unloading conveying device cross plate is framed above the packaging tray, The horizontal plate is fixedly connected with a left and right movable linear rail fixing plate, a guide rail is horizontally arranged on the left and right movable linear rail fixing plate, a slider is arranged on the guide rail, the slider slidably cooperates with the guide rail, and a clamping device bottom plate is fixedly connected to the slider. The left and right movable linear rail fixing plate is fixedly installed with a driving mechanism, which is a fourth driving mechanism. The fourth driving mechanism is connected to the clamping device bottom plate, the guide rail is vertically arranged on the clamping device bottom plate, a slider is arranged on the guide rail, and a fourth clamping claw mounting plate is fixedly connected to the slider, and a driving mechanism is fixedly installed on the clamping device bottom plate, which is a fifth driving mechanism. The fifth driving mechanism is connected to the fourth clamping claw mounting plate, and the fourth clamping claw is fixedly mounted on the fourth clamping claw mounting plate; the third driving mechanism drives the tray loading fixed bottom plate to move longitudinally, driving the packaging tray to move longitudinally, the fourth driving mechanism drives the clamping device bottom plate to move horizontally, driving the fourth clamping claw to move horizontally, and the fifth driving mechanism drives the fourth clamping claw mounting plate to move vertically, driving the fourth clamping claw to move vertically.

[0025] The third clamping jaw clamps the coil on the second material holder, turns it 180° and transfers it to the third material holder, rotates it 180° horizontally, and is clamped by the fourth clamping jaw and transferred to the coil packaging frame arranged on the packaging tray.

[0026] The conveyor belt is also provided with a detection photoelectric device, which is fixedly installed on the conveyor belt and is located between the soldering equipment and the testing equipment, facing the conveyor belt; the conveyor belt is also provided with a waiting device, which includes a clamp, which is the fifth clamp, and a fifth clamp mounting plate is fixedly connected to the conveyor belt, and the fifth clamp is fixedly installed on the fifth clamp mounting plate, clamping or releasing the coil in front of the coil at the detection photoelectric detection position; the above design is adopted, and the coils are arranged at intervals in front of the test position, so that the coils are piled up at the test position to affect the test.

[0027] The driving mechanism is composed of a servo motor and a pulley, a belt or a lead screw matched with the servo motor, and a lead screw nut.

[0028] Preferably, the clamp is a two-jaw pneumatic clamp; the soldering equipment is combined and connected to the conveyor belt and can be disassembled, and casters are provided at the bottom of the soldering table for easy transfer; the production line workbench is fixedly connected to the mold loading workbench, and the overall structure is more stable.

[0029] The invention has the advantages of reasonable design and ingenious conception. Through the mutual cooperation of various devices, the operator only needs to load the materials, which can be easily completed by one person, with low labor intensity and high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a three-dimensional diagram of the production line.

[0031] Figure 2 This is the main view of the production line.

[0032] Figure 3 yes Figure 2 With enlarged schematic diagram.

[0033] Figure 4 It is a three-dimensional diagram of soldering equipment.

[0034] Figure 5 This is the main view inside the soldering equipment.

[0035] Figure 6 This is a top view of the inside of the soldering equipment.

[0036] Figure 7 This is a three-dimensional image of the product clip.

[0037] Figure 8 This is a three-dimensional diagram of the production line workbench.

[0038] Fig. 9 is a three-dimensional diagram of the test equipment (1).

[0039] Fig.10 is a three-dimensional diagram of the test equipment (2).

[0040] Fig.11It is a three-dimensional diagram of the transport device.

[0041] Fig.12 It is a three-dimensional diagram of the mold loading equipment.

[0042] Fig.13 It is a three-dimensional diagram of the flip device.

[0043] Fig.14 It is a stereogram of the rotating device.

[0044] Fig.15 It is a three-dimensional diagram of the mold loading and transporting device.

[0045] Fig.16 It is a three-dimensional diagram of the material waiting device.

[0046] In the figure, the production line workbench 1 conveyor belt 2 first material base 3 second material base 4 soldering equipment 5 soldering station 5-1 loading station 5-2 alcohol box 5-3 soldering furnace 5-4 fan 5-5 guide mounting plate 5-6 Y-axis slider plate 5-7 first driving mechanism 5-8 Z-axis vertical plate 5-9 Z-axis support plate 5-10 Z-axis connecting plate 5-11 second driving mechanism 5-12 Z-axis extension plate 5-13 upper and lower slider mounting plate 5-14 motor mounting plate 5-15 rotating shaft 5-16 servo motor 5-17 main pulley 5-18 secondary pulley 5-19 belt 5-20 product clamp 5-21 clamp plate 5-21-1 product clamp mounting plate 5-23 scraper assembly 5-22 test equipment 6 probe 6-1 baffle 6-2 test opening 6-3 probe clamping block 6-4 tester 6-5 handling device 7 first clamp 7-1 Second clamp 7-2 Transport fixed horizontal plate 7-3 Transport slide connecting plate 7-4 Upper and lower connecting plates 7-5 First and second clamp mounting plates 7-6 Waste box 8 Mold loading equipment 9 Mold loading workbench 9-1 Flipping device 9-2 Third clamp 9-2-1 Rotating device 9-3 Third material seat 9-3-1 Mold loading and transporting device 9-4 Fourth clamp 9-4-1 Packaging tray 9-4-2 Front and rear moving linear rail fixing plate 9-4-3 Plate loading and fixed bottom plate 9-4-4 Third driving mechanism 9-4-5 Left limit bar 9-4-6 Right limit bar 9-4-7 Plate loading and transporting device horizontal plate 9-4-8 Left and right moving linear rail fixing plate 9-4-9 Clamping device bottom plate 9-4-10 Fourth driving mechanism 9-4-11 Fourth clamp mounting plate 9-4-12 Fifth driving mechanism 9-4-13 Photoelectric detection 10 Material waiting device 11 Fifth clamping jaw 11 - 1 Fifth clamping jaw mounting plate 11 - 2. DETAILED DESCRIPTION

[0047] like Figure 1-16As shown, a coil soldering, testing and molding production line includes a production line workbench 1, on which a conveyor belt 2 and two material seats are arranged, and the two material seats are a first material seat 3 and a second material seat 4 respectively. The conveyor belt 2, the first material seat 3, and the second material seat 4 are supported and connected to the production line workbench 1, and a soldering device 5 is arranged at the front end of the conveyor belt 2, and a testing device 6 is arranged at the end of the conveyor belt 2, which is opposite to the testing position of the conveyor belt 2. A handling device 7 and a waste box 8 are also arranged on the production line workbench 1; and a molding device 9 is arranged at the end of the second material seat 4.

[0048] The soldering equipment 5 includes a soldering table 5-1, a loading table 5-2, an alcohol box 5-3, a soldering furnace 5-4, a fan 5-5 and a product clamp 5-21. The soldering table 5-1 is located below the conveyor belt 2. The loading table 5-2, the alcohol box 5-3, the soldering furnace 5-4 and the fan 5-5 are all fixedly installed on the soldering table 5-1. The loading table 5-2 is located on one side of the conveyor belt 2. The fan 5-5, the alcohol box 5-3 and the soldering furnace 5-4 are located on the other side of the conveyor belt 2 and are arranged from inside to outside. A tin scraping assembly 5-22 is installed on the soldering furnace 5-4. A guide rail mounting plate 5-6 is fixedly connected to the soldering table 5-1. The guide rail mounting plate 5-6 is mounted above the conveyor belt 2. A guide rail is longitudinally arranged on 5-6, and a slider is arranged on the guide rail. The slider slides with the guide rail, and a Y-axis slider plate 5-7 is fixedly connected to the slider. A driving mechanism is fixedly installed on the guide rail mounting plate 5-6, which is a first driving mechanism 5-8. The first driving mechanism 5-8 is connected to the Y-axis slider plate 5-7. A Z-axis vertical plate 5-9 is fixedly connected to the Y-axis slider plate 5-7. A Z-axis support plate 5-10 is connected to the Z-axis vertical plate 5-9. The Z-axis support plate 5-10 is opposite to the Y-axis slider plate 5-7, and a soft optical axis is vertically arranged between them. The upper end of the soft optical axis is fixedly connected to the Z-axis support plate 5-10, and the lower end is fixedly connected to the Y-axis slider plate 5-7. A linear bearing is mounted on the soft optical axis. Sliding in cooperation with the soft optical axis, a Z-axis connecting plate 5-11 is connected to the linear bearing, a driving mechanism is fixedly installed on the Z-axis support plate 5-10, which is a second driving mechanism 5-12, and the second driving mechanism 5-12 is connected to the Z-axis connecting plate 5-11, a Z-axis extension plate 5-13 is fixedly connected to one longitudinal side of the Z-axis connecting plate 5-11, one end of the Z-axis extension plate 5-13 is fixedly connected to an upper and lower slider mounting plate 5-14, and the other end is fixedly connected to a motor mounting plate 5-15, the upper and lower slider mounting plates 5-14 are opposite to the motor mounting plate 5-15, and a rotating shaft 5-16 is rotatably installed between them, the motor mounting plate 5-15 is fixedly installed with a servo motor 5-17, and the servo motor 5-17 outputs A main pulley 5-18 is installed on the shaft, a secondary pulley 5-19 is installed at one end of the rotating shaft 5-16, and a belt 5-20 is installed on the main pulley 5-18 and the secondary pulley 5-19. A product clamp mounting plate 5-23 is fixedly connected to the rotating shaft 5-16, and the product clamp 5-22 is fixedly installed on the rotating shaft 5-16; the Y-axis slider plate 5-7 is driven by the first driving mechanism 5-8 to move along the Y-axis, driving the product clamp 5-21 to move along the Y-axis, and the Z-axis connecting plate 5-11 is driven by the second driving mechanism 5-12 to move along the Z-axis, driving the product clamp 5-21 to move along the Z-axis, and the rotating shaft 5-16 is driven by the servo motor 5-17 to rotate, driving the product clamp 5-21 to swing;The product clamp 5-21 includes two symmetrically arranged clamping plates 5-21-1, the rotating shaft 5-16 is fixedly connected with a product clamp mounting plate 5-21-2, a clamping cylinder is fixedly installed on the product clamp mounting plate 5-21-2, and the two clamping plates are respectively connected to the clamping cylinders, and are driven by the clamping cylinders to move toward each other, clamp or release. ;

[0049] The testing equipment 6 includes a plurality of probes 6-1 and a tester 6-5. A baffle 6-2 is arranged on the conveyor belt 2, and the baffle 6-2 is fixedly connected to the conveyor belt 2 to constitute a limit of the testing position. Test openings 6-3 are symmetrically arranged on both sides of the conveyor belt 2, and the test openings 6-3 are directly opposite to the testing position. A clamping cylinder is fixedly installed on the conveyor belt 2, and the clamping cylinders are respectively connected to two probe clamping blocks 6-4. All probes 6-1 are distributed and installed on the two probe clamping blocks 6-4, opposite to the test openings 6-3; the two probe clamping blocks 6-4 are driven by the clamping cylinder to move toward each other, driving the probes 6-1 to extend into the test openings 6-3, and respectively contact and connect with the coil pins on the testing position; the tester 6-5 is fixedly installed on the production line workbench 1, and is respectively connected to all probes 6-1.

[0050] The handling device 7 includes two clamping jaws, which are arranged transversely, namely the first clamping jaw 7-1 and the second clamping jaw 7-2, and are located above the conveyor belt 2, the first material seat 3, and the second material seat 4. The production line workbench 1 is fixedly connected with a handling fixed horizontal plate 7-3, and a guide rail is transversely arranged on the handling fixed horizontal plate 7-3. A slider is arranged on the guide rail, and the slider and the guide rail are slidably matched. A handling slide connecting plate 7-4 is fixedly connected to the slider. The production line workbench 1 is fixedly installed with a first cylinder, and the first cylinder is connected to the handling slide connecting plate 7-4. The handling slide connecting plate 7-4 is fixedly installed with a second cylinder, and the second cylinder is connected to the upper and lower connecting plates. Plate 7-5, the first and second clamping jaw mounting plates 7-6 are fixedly connected to the upper and lower connecting plates 7-5, and the first clamping jaw 7-1 and the second clamping jaw 7-2 are respectively mounted on the first and second clamping jaw mounting plates 7-6; the first cylinder drives the fixed horizontal plate 7-3 to move horizontally, driving the first clamping jaw 7-1 and the second clamping jaw 7-2 to move horizontally, and the second cylinder drives the upper and lower connecting plates 7-5 to move vertically, driving the first clamping jaw 7-1 and the second clamping jaw 7-2 to move vertically, the first clamping jaw 7-1 clamps the coil on the test position of the conveyor belt 2 to the waste box 8 or the first material seat 3, and the second clamping jaw 7-2 clamps the coil on the first material seat 3 to the second material seat 4;

[0051] The waste box 8 is fixed on the production line workbench 1 and is located between the conveyor belt 2 and the first material seat 3; the first material seat 3 is a movable material seat, and a cylinder is fixedly installed on the production line workbench 1, and the first material seat 3 is connected to the cylinder; the first material seat 3 is driven by the cylinder to move horizontally to above the waste box 8; the handling device 7 unloads the material above the waste box 8.

[0052] The mold loading device 9 includes a mold loading workbench 9-1, on which a flipping device 9-2, a rotating device 9-3 and a mold loading and transporting device 9-4 are arranged; the flipping device 9-2 includes a clamping claw, which is a third clamping claw 9-2-1, and a rotating cylinder is fixedly installed on the mold loading workbench 9-1. The third clamping claw 9-2-1 is fixedly installed on the rotating cylinder, and the third clamping claw 9-2-1 is driven by the rotating cylinder. 180° swing; the rotating device 9-3 includes a material seat, which is the third material seat 9-3-1. A rotating cylinder is fixedly installed on the mold loading workbench 9-1. The third material seat 9-3-1 is fixedly installed on the rotating cylinder, and the third material seat 9-3-1 is driven by the rotating cylinder to rotate horizontally 180°; the mold loading and handling device 9-4 includes a clamping claw and a packaging tray 9-4-2. The clamping claw is the fourth clamping claw 9-4-1; a front and rear moving linear rail fixing plate 9-4-3 is fixedly connected to the mold loading workbench 9-1, and a guide rail is longitudinally arranged on the front and rear moving linear rail fixing plate 9-4-3. A slider is arranged on the guide rail, and the slider slides with the guide rail. The block is fixedly connected with a tray fixing base plate 9-4-4, the linear rail fixing plate 9-4-3 is installed with a driving mechanism, which is a third driving mechanism 9-4-5, the third driving mechanism 9-4-5 is connected to the tray fixing base plate 9-4-4, the packaging tray 9-4-2 is installed on the tray fixing base plate 9-4-4, a left limit bar 9-4-6 is arranged on the left side of the packaging tray 9-4-2, an upper limit bar is arranged on the rear side of the packaging tray 9-4-2, and a right limit bar 9-4-7 is arranged on the right side of the packaging tray 9-4-2, the left limit bar 9-4-6 and the upper limit bar are fixedly connected with the tray fixing base plate 9-4-4, and the tray fixing base plate 9-4-4 is fixedly connected with the tray fixing base plate 9-4-4. A cylinder is fixedly installed, and the right limit bar 9-4-7 is connected to the cylinder, which is driven by the cylinder to extend into the packaging tray 9-4-2 and move relative to the left limit bar 9-4-6; a tray loading and transporting device transverse plate 9-4-8 is fixedly connected to the die loading workbench 9-1, and the tray loading and transporting device transverse plate 9-4-8 is mounted above the packaging tray 9-4-2, and the tray loading and transporting device transverse plate 9-4-8 is fixedly connected to a left and right movable linear rail fixing plate 9-4-9, and a guide rail is horizontally arranged on the left and right movable linear rail fixing plate 9-4-9, and a slider is arranged on the guide rail, and the slider slides with the guide rail, and the slider is fixedly connected to the clamping device bottom plate 9-4-10, and the left and right movable linear rail fixing plate 9-4-9 is fixedly provided with a guide rail, and the slider slides with the guide rail. The moving line rail fixing plate 9-4-9 is fixedly installed with a driving mechanism, which is the fourth driving mechanism 9-4-11. The fourth driving mechanism 9-4-11 is connected to the clamping device bottom plate 9-4-10. A guide rail is vertically arranged on the clamping device bottom plate 9-4-10, and a slider is arranged on the guide rail. The slider is fixedly connected to the fourth clamping jaw mounting plate 9-4-12. The clamping device bottom plate 9-4-10 is fixedly installed with a driving mechanism, which is the fifth driving mechanism 9-4-13. The fifth driving mechanism 9-4-13 is connected to the fourth clamping jaw mounting plate 9-4-12. The fourth clamping jaw 9-4-1 is fixedly installed on the fourth clamping jaw mounting plate 9-4-12;The third driving mechanism 9-4-5 drives the tray fixing bottom plate 9-4-4 to move longitudinally, driving the packaging tray 9-4-2 to move longitudinally, the fourth driving mechanism 9-4-11 drives the clamping device bottom plate 9-4-10 to move horizontally, driving the fourth clamping jaw 9-4-1 to move horizontally, and the fifth driving mechanism 9-4-13 drives the fourth clamping jaw mounting plate 9-4-12 to move vertically, driving the fourth clamping jaw 9-4-1 to move vertically; the third clamping jaw 9-2-1 clamps the coil on the second material seat 4, turns 180° and transfers it to the third material seat 9-3-1, rotates 180° horizontally, and is clamped by the fourth clamping jaw 9-4-1 and transferred to the coil packaging frame arranged on the packaging tray 9-4-2. ;

[0053] The conveyor belt 2 is also provided with a detection photoelectric device 10, which is fixedly installed on the conveyor belt 2, located between the soldering equipment 5 and the testing equipment 6, and facing the conveyor belt 2; the conveyor belt 2 is also provided with a waiting device 11, which includes a clamp, which is the fifth clamp 11-1, and a fifth clamp mounting plate 11-2 is fixedly connected to the conveyor belt 2. The fifth clamp 11-1 is fixedly installed on the fifth clamp mounting plate 11-2, and clamps or releases the coil in front of the coil at the detection position of the detection photoelectric device 10.

[0054] The driving mechanism is composed of a servo motor and a pulley, a belt or a lead screw matched with the servo motor, and a lead screw nut.

[0055] The production line further comprises a controller 12 for controlling and connecting various devices and equipments respectively.

[0056] Due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of the present invention, and can also combine the above-mentioned technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of the present invention.

Claims

1. A coil soldering, testing and molding production line, characterized in that: It includes a production line including a production line workbench, on which a conveyor belt and two material seats are arranged, the two material seats are sequentially a first material seat and a second material seat, the conveyor belt, the first material seat and the second material seat are supported and connected on the production line workbench, a soldering device is arranged at the front end of the conveyor belt, a testing device is arranged at the end of the conveyor belt, and a conveying device and a waste box are arranged between the conveyor belt and the material seat, the conveying device transfers the coil on the conveyor belt testing position to the first material seat or the waste box, and the coil on the first material seat to the second material seat, and a mold loading device is arranged at the end of the second material seat, and the mold loading device clamps the coil on the second material seat and packages it; The soldering equipment includes a loading platform, an alcohol box, a soldering furnace and a product clip. The loading platform is arranged on one side of the conveyor belt, the alcohol box and the soldering furnace are arranged from the inside to the outside on the other side of the conveyor belt, and the product clip is arranged above the conveyor belt. The product clip circulates back and forth between the loading platform, the alcohol box, the soldering furnace and the feeding transmission belt, and respectively cooperates with the loading platform for loading, cooperates with the alcohol box for cleaning, cooperates with the soldering furnace for soldering, and cooperates with the feeding transmission belt for unloading; The soldering equipment also includes a soldering table, which is located below the conveyor belt, and the loading table, alcohol box, and soldering furnace are all fixedly installed on the soldering table. A guide rail mounting plate is fixedly connected to the soldering table, and the guide rail mounting plate is mounted above the conveyor belt. A guide rail is longitudinally arranged on the guide mounting plate, and a slider is arranged on the guide rail. The slider slides with the guide rail, and a Y-axis slider plate is fixedly connected to the slider. A driving mechanism is fixedly installed on the guide rail mounting plate, which is a first driving mechanism. The first driving mechanism is connected to the Y-axis slider plate, and the Y-axis slider plate is fixedly connected to the Z-axis vertical plate, and the Z-axis vertical plate is connected to the Z-axis support plate. The Z-axis support plate is opposite to the Y-axis slider plate, and a soft optical axis is vertically arranged between them. The upper end of the soft optical axis is fixedly connected to the Z-axis support plate, and the lower end is fixedly connected to the Y-axis slider plate. A linear bearing is mounted on the soft optical axis, and the linear bearing slides with the soft optical axis. The linear bearing is connected to the Z-axis connecting plate, and the Z-axis support plate A driving mechanism is fixedly installed on the upper part, which is a second driving mechanism. The second driving mechanism is connected to the Z-axis connecting plate. A Z-axis extension plate is fixedly connected to one longitudinal side of the Z-axis connecting plate. One end of the Z-axis extension plate is fixedly connected to an upper and lower slider mounting plate, and the other end is fixedly connected to a motor mounting plate. The upper and lower slider mounting plates are opposite to the motor mounting plate, and a rotating shaft is rotatably installed between them. A servo motor is fixedly installed on the motor mounting plate, and a main pulley is installed on the output shaft of the servo motor. A secondary pulley is installed at one end of the rotating shaft. Belts are sleeved on the main pulley and the secondary pulley. A product clamp mounting plate is fixedly connected to the rotating shaft, and the product clamp is fixedly installed on the product clamp mounting plate; the Y-axis slider plate is driven by the first driving mechanism to move along the Y-axis, driving the product clamp to move along the Y-axis, and the Z-axis connecting plate is driven by the second driving mechanism to move along the Z-axis, driving the product clamp to move along the Z-axis, and the rotating shaft is driven to rotate by the servo motor, driving the product clamp to swing; The die loading equipment comprises a die loading workbench, on which a turning device, a rotating device and a die loading and transporting device are arranged; The flipping device includes a clamping jaw, which is a third clamping jaw. A rotating cylinder is fixedly installed on the die loading workbench. The third clamping jaw is fixedly installed on the rotating cylinder, and the third clamping jaw is driven by the rotating cylinder to swing 180 degrees. The rotating device includes a material seat, which is the third material seat. A rotating cylinder is fixedly installed on the die loading workbench. The third material seat is fixedly installed on the rotating cylinder. The third material seat 9-3-1 is driven by the rotating cylinder to rotate horizontally 180°; The mold loading and handling device comprises a clamping claw and a packaging tray, and the clamping claw is a fourth clamping claw; a front and rear movable linear rail fixing plate is fixedly connected to the mold loading workbench, a guide rail is longitudinally arranged on the front and rear movable linear rail fixing plate, a slider is arranged on the guide rail, the slider and the guide rail are slidably matched, and the slider is fixedly connected to a loading and unloading fixed bottom plate. The linear rail fixing plate is installed with a driving mechanism, which is a third driving mechanism, and the third driving mechanism is connected to the loading and unloading fixed bottom plate. The packaging tray is installed on the loading and unloading fixed bottom plate, a left limit bar is arranged on the left side of the packaging tray, an upper limit bar is arranged on the rear side of the packaging tray, and a right limit bar is arranged on the right side of the packaging tray. The left limit bar and the upper limit bar are fixedly connected to the loading and unloading fixed bottom plate, and a cylinder is fixedly installed on the loading and unloading fixed bottom plate, and the right limit bar is connected to the cylinder, and is driven by the cylinder to extend into the packaging tray and move relative to the left limit bar; a loading and unloading conveying device cross plate is fixedly connected to the mold loading workbench, and the loading and unloading conveying device cross plate is framed above the packaging tray, The horizontal plate is fixedly connected with a left and right movable linear rail fixing plate, a guide rail is horizontally arranged on the left and right movable linear rail fixing plate, a slider is arranged on the guide rail, the slider slides with the guide rail, and a clamping device bottom plate is fixedly connected to the slider. The left and right movable linear rail fixing plate is fixedly installed with a driving mechanism, which is a fourth driving mechanism. The fourth driving mechanism is connected to the clamping device bottom plate, a guide rail is vertically arranged on the clamping device bottom plate, a slider is arranged on the guide rail, and a fourth clamping claw mounting plate is fixedly connected to the slider. The clamping device bottom plate is fixedly installed with a driving mechanism, which is a fifth driving mechanism. The fifth driving mechanism is connected to the fourth clamping claw mounting plate, and the fourth clamping claw is fixedly mounted on the fourth clamping claw mounting plate; the third driving mechanism drives the tray loading fixed bottom plate to move longitudinally, driving the packaging tray to move longitudinally, the fourth driving mechanism drives the clamping device bottom plate to move transversely, driving the fourth clamping claw to move transversely, and the fifth driving mechanism drives the fourth clamping claw mounting plate to move vertically, driving the fourth clamping claw to move vertically; The third clamping jaw clamps the coil on the second material holder, turns it 180° and transfers it to the third material holder, rotates it horizontally 180°, and is clamped by the fourth clamping jaw and transferred to the coil packaging frame arranged on the packaging tray.

2. A coil soldering, testing and molding production line according to claim 1, characterized in that: The soldering equipment also includes a fan, which is fixedly installed on the soldering table and located between the conveyor belt and the alcohol box.

3. A coil soldering, testing and molding production line according to claim 1, characterized in that: The product clamp comprises two symmetrically arranged clamping plates, a clamping cylinder is fixedly mounted on the mounting plate of the product clamp, the two clamping plates are respectively connected to the clamping cylinders, and are driven by the clamping cylinders to move towards each other, clamp or release.

4. A coil soldering, testing and molding production line according to claim 1, characterized in that: The testing equipment includes a number of probes and a tester. A baffle is provided on the conveyor belt, which is fixedly connected to the conveyor belt to form a limit of the test position. Test openings are symmetrically provided on both sides of the conveyor belt, and the test openings are opposite to the test position. A clamping cylinder is fixedly installed on the conveyor belt, and the clamping cylinders are respectively connected to two probe clamping blocks. All probes are distributed and installed on the two probe clamping blocks, opposite to the test openings. The clamping cylinder drives the two probe clamping blocks to move toward each other, driving the probes to extend into the test openings and respectively contact and connect with the coil pins on the test position. The tester is fixedly installed on the workbench of the production line and is respectively connected to all probes.

5. A coil soldering, testing and molding production line according to claim 1, characterized in that: The conveying device comprises two clamping jaws, the two clamping jaws are arranged horizontally, namely a first clamping jaw and a second clamping jaw, and are located above the conveyor belt, the first material seat and the second material seat, the production line workbench is fixedly connected with a conveying fixed horizontal plate, a guide rail is horizontally arranged on the conveying fixed horizontal plate, a slide block is arranged on the guide rail, the slide block slides with the guide rail, and a conveying slide connecting plate is fixedly connected to the slide block, the production line workbench is fixedly installed with a first cylinder, the first cylinder is connected to the conveying slide connecting plate, the conveying slide connecting plate is fixedly installed with a second cylinder, the second cylinder is connected to the upper and lower connecting plates, the upper and lower connecting plates are fixedly connected with the first and second clamping jaw mounting plates, and the two clamping jaws are respectively installed on the first and second clamping jaw mounting plates; the first cylinder drives the conveying fixed horizontal plate to move horizontally, driving the two clamping jaws to move horizontally, the second cylinder drives the upper and lower connecting plates to move vertically, driving the two clamping jaws to move vertically, the first clamping jaw clamps the coil on the conveyor belt test position to the waste box or the first material seat, and the second clamping jaw clamps the coil on the first material seat to the second material seat.

6. A coil soldering, testing and molding production line according to claim 1, characterized in that: The waste box is fixed on the workbench of the production line and is located between the conveyor belt and the first material seat; the first material seat is a movable material seat, and a cylinder is fixedly installed on the workbench of the production line, and the first material seat is connected to the cylinder; the first material seat is driven by the cylinder to move horizontally and extend above the waste box; the handling device unloads the material above the waste box.

7. A coil soldering, testing and molding production line according to claim 1, characterized in that: The conveyor belt is also provided with a detection photoelectric device, which is fixedly installed on the conveyor belt and is located between the soldering equipment and the testing equipment, facing the conveyor belt; the conveyor belt is also provided with a waiting device, which includes a clamp, which is the fifth clamp, and a fifth clamp mounting plate is fixedly connected to the conveyor belt. The fifth clamp is fixedly installed on the fifth clamp mounting plate, and clamps or releases a coil in front of the coil at the detection photoelectric detection position.

8. A coil soldering, testing and molding production line according to claim 1, characterized in that: The driving mechanism is composed of a servo motor and a pulley, a belt or a lead screw matched with the servo motor, and a lead screw nut.

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