A continuous rope-shaped steaming and bleaching box for chemical fiber fabrics

Abstract

The present invention discloses a continuous rope-shaped steaming and bleaching steamer for chemical fiber fabrics, including a steamer, a box insulation layer is arranged on the inner side of the steamer, and a steamer heating component is arranged on the inner side of the box insulation layer, an active roller A is arranged on the bottom end of the inner side of the steamer, and an arc plate is arranged at the position of the inner side of the steamer close to the active roller A, a grooved wheel shaft combination A is arranged on the top of the inner side of the steamer, and a distribution gear is arranged at the position of the inner side of the steamer close to the grooved wheel shaft combination A. The present invention is equipped with a combination of active roller A and grooved wheel shaft combination A, an active roller B and grooved wheel shaft combination B, an arc plate and a distribution gear are arranged to prevent the rope-shaped fabric from being entangled, increase the amount of cloth threading, form a multi-pass zigzag cloth threading for easy normal operation, and is driven to rotate by a reducer through a transmission V-belt and a transmission chain to achieve repeated rubbing and uniform heating of the fabric, and meet the requirements of steaming time, further improving the steaming effect and efficiency.

Description

Technical Field

[0001] The invention relates to a continuous rope-shaped desizing and refining process for chemical fiber fabrics in the production of textile printing and dyeing industry, and belongs to the technical field of textile printing and dyeing equipment, specifically a continuous rope-shaped boiling and bleaching steaming box for chemical fiber fabrics. Background Art

[0002] At present, the desizing and refining process of chemical fiber fabrics is carried out in a high-temperature and high-pressure rope dyeing machine. After the chemical fiber fabric is loaded into the high-temperature and high-pressure rope dyeing machine, it is sewn into a ring, and an auxiliary agent is added. A high-power heat exchanger is used to achieve a temperature increase of 1 to 5°C per minute until the temperature reaches 100°C. Some varieties require the process to reach above 130°C. A 30KW water pump is used to make the circulating water drive the fabric to run in the high-temperature and high-pressure rope dyeing machine. The high-temperature and high-pressure rope dyeing machine is an intermittent processing machine. A 1-ton high-temperature and high-pressure rope dyeing machine can be put into a maximum of 1 ton of cloth at a time. According to the bath ratio of 1:5, 5 tons of auxiliaries and liquid need to be added. It takes about 4 to 8 hours from pretreatment to dyeing to complete all processes. After each step of the process is completed, the steps of adding water, heating, running, cooling and draining are repeated. The 5 tons of liquid have to be drained, which wastes water and time, and has low production efficiency. The process quality and effect can only be tested after this set of processes are completed. If the quality does not meet the standards, rework is required. Therefore, the present invention designs a continuous rope-shaped boiling and bleaching steamer for chemical fiber fabrics to solve the problems existing in the prior art. Summary of the invention

[0003] The object of the present invention is to provide a continuous rope-shaped scouring and bleaching steaming box for chemical fiber fabrics to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a continuous rope-shaped steaming box for scalding and bleaching chemical fiber fabrics, comprising a steaming box, a box body insulation layer is arranged on the inner side of the steaming box, and a steaming box heating component is arranged on the inner side of the box body insulation layer, an active roller A is arranged on the bottom end of the inner side of the steaming box, and an arc plate is arranged at a position close to the active roller A on the inner side of the steaming box, a grooved wheel shaft combination A is arranged on the top end of the inner side of the steaming box, and a distribution gear is arranged at a position close to the grooved wheel shaft combination A on the inner side of the steaming box, a grooved wheel shaft combination B and an active roller B are arranged on the other side of the steaming box respectively, and chemical fiber fabrics are arranged between the grooved wheel shaft combination B, the active roller B, the grooved wheel shaft combination A and the active roller A, and a steam stacking box is arranged on one side of the steaming box. An active mop roller is arranged on the inner side of the steam stacking box near the steam box, a rubber pressure roller matching with the active mop roller is arranged on one side of the active mop roller, and a hexagonal roller is arranged directly below the active mop roller, a cloth guide roller is arranged on the other side of the steam stacking box, and the cloth guide roller is suitable for the chemical fiber fabric, the interior of the steam stacking box is filled with an insulation layer, and a stacking box heating component is arranged on the inner side of the steam stacking box, a reducer is arranged at one end of the active roller A, and the reducer is fixedly installed on the outer side wall of the steam box, a transmission chain is arranged at one end of the active roller A and the active roller B, and the transmission chain is outside the steam box, and a transmission V-belt is arranged at one end of the active roller A and the groove wheel shaft combination A, and the transmission V-belt is arranged on the outside of the steam box.

[0005] Preferably, the outer side wall of the active roller A is provided with a rubber anti-slip layer.

[0006] Preferably, the fitting portion between the grooved wheel shaft combination A and the transmission V-belt is a concave structure.

[0007] Preferably, windows are evenly arranged on the outer side wall of the steam stacking box, and rubber rings are arranged at the edges of the windows.

[0008] Preferably, a movable door A and a movable door B are provided on one side of the steam box, and a rubber strip is provided at the close position.

[0009] Compared with the prior art, the invention has the following beneficial effects: the chemical fiber fabric continuous rope-shaped scalding and bleaching steamer is provided with an active mop roller, a rubber pressure roller and a hexagonal roller, and through belt transmission, the fabric is stacked in the steaming stacking box to increase the fabric capacity to meet the steaming time requirement, thereby improving the steaming effect, increasing the fabric quality and hand feel, and the chemical fiber fabric continuous rope-shaped scalding and bleaching steamer is installed with an active roller A and a grooved wheel shaft combination A combination, an active roller B and a grooved wheel shaft combination B combination, an arc plate and a distribution gear are provided to prevent the rope-shaped fabric from being entangled, increase the cloth threading amount, form a multi-channel loop cloth threading for easy normal operation, and is driven to rotate by a reducer through a transmission V-belt and a transmission chain to achieve repeated rubbing and uniform heating of the fabric, and meet the steaming time requirement, further improving the steaming effect and efficiency, and the chemical fiber fabric continuous rope-shaped scalding and bleaching steamer can realize the continuous scouring and desizing process of the chemical fiber fabric, which not only greatly improves the productivity, but also reduces the large consumption of water and steam, and at the same time can realize the quality inspection and control of the chemical fiber fabric between different processes, effectively preventing rework. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a front cross-sectional schematic diagram of the present invention;

[0011] Figure 2 It is a side view schematic diagram of the present invention;

[0012] Figure 3 It is a schematic diagram of the local structure of the present invention.

[0013] In the figure: 1. active roller A; 2. curved plate; 3. box insulation layer; 4. steam box heating component; 5. movable door A; 6. distribution gear; 7. groove wheel shaft combination A; 8. chemical fiber fabric; 9. groove wheel shaft combination B; 10. active roller B; 11. active mopping roller; 12. rubber pressure roller; 13. hexagonal roller; 14. window; 15. cloth guide roller; 16. insulation layer; 17. steam stacking box; 18. stacking box heating component; 19. steam box; 20. movable door B; 21. transmission chain; 22. transmission V-belt; 23. reducer. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] See also Figure 1-3, an embodiment of the present invention: a continuous rope-shaped steaming and bleaching steamer for chemical fiber fabrics, comprising a steamer 19, a box insulation layer 3 is provided on the inner side of the steamer 19, and a steamer heating component 4 is provided on the inner side of the box insulation layer 3, an active roller A1 is provided on the bottom end of the inner side of the steamer 19, and an arc plate 2 is provided on the inner side of the steamer 19 near the active roller A1, a groove wheel shaft combination A7 is provided on the top of the inner side of the steamer 19, and a distribution gear 6 is provided on the inner side of the steamer 19 near the groove wheel shaft combination A7, a groove wheel shaft combination B9 and an active roller B10 are respectively provided on the other side of the steamer 19, and chemical fiber fabrics 8 are provided between the groove wheel shaft combination B9, the active roller B10, the groove wheel shaft combination A7 and the active roller A1, a steam stacking box 17 is provided on one side of the steamer 19, and the inner side of the steam stacking box 17 is close to the active roller A1. An active mop roller 11 is provided near the steam box 19, a rubber pressure roller 12 matching with the active mop roller 11 is provided on one side of the active mop roller 11, and a hexagonal roller 13 is provided directly below the active mop roller 11, a cloth guide roller 15 is provided on the other side of the steam stacking box 17, and the cloth guide roller 15 is compatible with the chemical fiber fabric 8, the interior of the steam stacking box 17 is filled with an insulation layer 16, and a stacking box heating component 18 is provided on the inner side of the steam stacking box 17, a reducer 23 is provided at one end of the active roller A1, and the reducer 23 is fixedly installed on the outer wall of the steam box 19, a transmission chain 21 is provided at one end of the active roller A1 and the active roller B10, and the transmission chain 21 is outside the steam box 19, and a transmission V-belt 22 is provided at one end of the active roller A1 and the grooved wheel shaft A7, and the transmission V-belt 22 is provided on the outer side of the steam box 19.

[0016] In this embodiment: the outer side wall of the active roller A1 is provided with a rubber anti-skid layer to improve the stability of the fitting and avoid loosening or deflection. The fitting of the grooved wheel shaft combination A7 and the transmission V-belt 22 is a concave structure to improve the stability of the meshing and avoid loosening, which affects the steaming process. Windows 14 are evenly provided on the outer side wall of the steaming stacking box 17, and rubber rings are provided at the edges of the windows 14 to facilitate observation of the internal situation so as to make timely treatment. A movable door A5 and a movable door B20 are provided on one side of the steaming box 19, and a rubber strip is provided at the close position to improve the sealing and prevent dust from entering and causing adhesion.

[0017] The present invention is to desize and scour chemical fiber fabrics with impregnation auxiliary agents to remove oligomers existing in the synthesis process of the fabrics, oil and slurry added during weaving, coloring dyes, and oil stains and dust contaminated during transportation and storage.

[0018] The present invention is composed of a steaming box 19 and a steaming stacking box 17, which can steam chemical fiber fabrics at process temperature for a certain period of time.

[0019] The steam box 19 of the present invention is designed with a heating component 4 and a heat-insulating layer 3, and the steam stacking box 17 is designed with a heating component 18 and a heat-insulating layer 16. The steam is heated and insulated by indirect heating with steam and indirect heating with heat-conducting oil to achieve the process temperature requirements.

[0020] The active roller A1 and the grooved wheel shaft A7 combination, the active roller B10 and the grooved wheel shaft B9 combination in the steamer 19 of the present invention are provided with an arc plate 2 and a distribution gear 6 to prevent the rope-like fabric from being entangled, increase the amount of cloth threading, form multiple loop-shaped cloth threading for easy normal operation, and are driven to rotate by a reducer 23 through a transmission V-belt 22 and a transmission chain 21, so as to achieve repeated kneading and uniform heating of the fabric and meet the requirements of the steaming time.

[0021] The fabric involved in the present invention is composed of an active roller A1 and a groove wheel shaft combined with A7, an active roller B10 and a groove wheel shaft combined with B9, a certain tension is applied through an arc plate 2, and a distribution gear 6 prevents the rope-like fabric from being entangled, and is driven by friction to achieve low-tension operation.

[0022] The active roller A1 and the grooved wheel shaft A7 combination, the active roller B10 and the grooved wheel shaft B9 combination in the steamer 19 of the present invention form a multi-channel zigzag cloth threading, so that the fabric fibers are repeatedly rubbed to eliminate the twist of the fabric and achieve a better process effect.

[0023] The steam stacking box 17 of the present invention is designed with a heating component 18 and a heat-insulating layer 16, which is heated and insulated by indirect heating of steam and indirect heating of heat-conducting oil to achieve the process temperature requirement.

[0024] The present invention is provided with movable doors 5 and 20 for facilitating cloth wearing and cleaning.

[0025] Working principle: turn on the power supply (the electrical components used in the device are all powered by an external power supply), the active roller A1 and the groove wheel shaft in the steam box 19 are combined with A7, the active roller B10 and the groove wheel shaft are combined with B9, and an arc plate 2 and a distribution gear 6 are provided to prevent the rope-like fabric from being entangled, increase the amount of cloth threading, and form a multi-channel zigzag cloth threading for normal operation. The reducer 23 is driven to rotate through the transmission V-belt 22 and the transmission chain 21. The steam box 19 is designed with a heating component 4 and a thermal insulation layer 3, and the steam stacking box 17 is designed with a heating component 18 and a thermal insulation layer 16. It is heated and insulated by indirect steam heating and indirect heating of heat transfer oil. In the heating process, combined with the mop roller 11, the rubber pressure roller 12 and the hexagonal roller 13, through belt transmission, the fabric 8 is stacked in the steam stacking box 17 to increase the cloth capacity to meet the requirements of the steaming time. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.

[0026] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A continuous rope-shaped scouring and bleaching steamer for chemical fiber fabrics, comprising a steamer (19), characterized in that: The steam box (19) is provided with a box heat-insulating layer (3) on the inner side, and a steam box heating component (4) is provided on the inner side of the box heat-insulating layer (3); a driving roller A (1) is provided at the bottom end of the inner side of the steam box (19), and an arc plate (2) is provided at a position close to the driving roller A (1) on the inner side of the steam box (19); a grooved wheel shaft combination A (7) is provided at the top end of the inner side of the steam box (19), and a distribution gear (6) is provided at a position close to the grooved wheel shaft combination A (7) on the inner side of the steam box (19); and grooved wheel shaft combinations B (7) and B (7) are provided on the other side of the steam box (19) respectively. (9) and the active roller B (10), and a chemical fiber fabric (8) is arranged between the groove wheel shaft combination B (9), the active roller B (10) and the groove wheel shaft combination A (7), and the active roller A (1), a steam stacking box (17) is arranged on one side of the steam box (19), and an active mop roller (11) is arranged at a position close to the steam box (19) on the inner side of the steam stacking box (17), a rubber pressure roller (12) matched with the active mop roller (11) is arranged on one side of the active mop roller (11), and a hexagonal roller (13) is arranged directly below the active mop roller (11), and the steam stacking box (17) is arranged inside. A cloth guide roller (15) is arranged on the other side of the steam box (19), and the cloth guide roller (15) is suitable for the chemical fiber fabric (8); the interior of the steam stacking box (17) is filled with a heat preservation layer (16), and the inner side of the steam stacking box (17) is provided with a stacking box heating component (18); one end of the active roller A (1) is provided with a reducer (23), and the reducer (23) is fixedly installed on the outer side wall of the steam box (19); one end of the active roller A (1) and the active roller B (10) is provided with a transmission chain (21), and the transmission chain (21) is outside the steam box (19); the active roller A transmission V-belt (22) is arranged at one end of the combination A (1) and the grooved wheel shaft A (7), and the transmission V-belt (22) is arranged on the outside of the steam box (19); the outer wall of the active roller A (1) is provided with a rubber anti-slip layer; the joint between the combination A (7) and the transmission V-belt (22) is a concave structure; the outer wall of the steam stacking box (17) is evenly provided with windows (14), and the edges of the windows (14) are all provided with rubber rings; a movable door A (5) and a movable door B (20) are arranged on one side of the steam box (19), and rubber strips are arranged at the close joints.

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