A large-span truss brick unloading and loading equipment
By designing brick unloading and loading equipment with large span trusses and efficient brick clamping mechanisms, the existing equipment has solved the problems of short span, poor flexibility and limited applicability, and efficient and stable brick transportation and wide applicability packaging efficiency are achieved.
Patent Information
- Application Number
- CN201911270460.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-12
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2039-12-12
AI Technical Summary
The existing sintered brick unloading equipment has a short span, poor flexibility, unstable brick clamping mechanism, and limited applicability, resulting in low packaging efficiency and easy brick removal.
A large-span truss brick-unloading and loading equipment was designed, adopting a large-span truss and ground rail structure, combined with a brick clamping mechanism, including a U-arm, clamping assembly and a brick pressing assembly, ensuring stable clamping and flexible transportation of bricks. .
Through the large-span structure, the stability and flexibility of the equipment are improved. The design of the brick clamping mechanism ensures the stable transportation of bricks, which is suitable for a variety of brick types, significantly improving the packaging efficiency.
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Figure CN110844581B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of brick product packaging machinery, in particular to a large-span truss brick unloading and loading equipment. Background Art
[0002] The existing production process of sintered bricks is: first, the raw materials for making bricks are made into brick blanks, separated by a certain gap, stacked on the kiln car, and put into the kiln for drying and baking. After the brick blanks are baked into finished products, they are unloaded from the kiln car and then loaded. The current equipment used to unload bricks from the kiln car has the following technical problems:
[0003] 1. The span distance when unloading bricks is short, which leads to higher requirements for coordination with other packaging machinery, high requirements for packaging construction sites, poor flexibility, and limits packaging efficiency;
[0004] 2. The brick clamping mechanism in the equipment is unstable and bricks are easy to fall off during transportation;
[0005] 3. The brick clamping mechanism in the equipment is only suitable for bricks of similar strength. It will crush bricks of lower strength such as wet bricks, and has poor applicability. Summary of the invention
[0006] In order to overcome the deficiencies of the above-mentioned technology, the purpose of the present invention is to provide a large-span truss brick unloading and loading equipment with a long span, wide applicability, and stable brick clamping, thereby greatly improving the packaging efficiency.
[0007] The technical solution adopted by the present invention is: a large-span truss brick unloading and loading equipment, including a truss, the truss including a crossbeam and two first columns respectively arranged at both ends of the crossbeam, a trolley that reciprocates on the crossbeam is arranged on the truss, a ground rail is arranged between the two first columns, the top of the ground rail is against the crossbeam, the bottom of the trolley is fixedly connected with a fixed frame, a lifting electric hoist is arranged on the fixed frame, a lifting and rotating plate connected to the lifting electric hoist is arranged below the fixed frame, a plurality of guide columns are fixedly installed on the lifting and rotating plate, each guide column is inserted into a guide sleeve assembly, a slewing support is fixedly installed on the bottom of the lifting and rotating plate, a brick clamping mechanism for clamping bricks is arranged below the slewing support, and the brick clamping mechanism is connected to the slewing support.
[0008] Furthermore, the brick clamping mechanism includes a U-shaped arm with an opening facing downward and two clamping components symmetrically arranged at both ends of the U-shaped arm, the clamping component includes a clamping leg, a web, a bottom plate, a first spring, a first rubber plate and a second rubber plate arranged below the U-shaped arm, the middle part of the clamping leg is hinged to the end of the U-shaped arm through a first hinge axis, the lower part of the clamping leg is hinged to the web through a second hinge axis, the bottom plate is fixedly connected to the web, the first rubber plate is attached to the upper part of the side wall of the bottom plate away from the web, and the second rubber plate is attached to the lower part of the side wall of the bottom plate away from the web. One end of the first spring is fixedly connected to the base plate, and the other end is fixedly connected to the clamping leg. A clamping cylinder, a gear synchronizer and a clamping assembly symmetrically arranged at both ends of the clamping cylinder are arranged above the U-shaped arm. The clamping assembly includes a gear, a first connecting rod and a second connecting rod. One end of the first connecting rod is fixedly connected to the center of the gear, and the other end is hinged to one end of the second connecting rod. The other end of the second connecting rod is hinged to the upper part of the clamping leg. The two gears in the two clamping assemblies are meshed, and the two clamping legs in the two clamping assemblies are fixedly connected to the telescopic rod and cylinder body of the clamping cylinder respectively.
[0009] Furthermore, the bottom plate and the web are arranged vertically.
[0010] Furthermore, a brick pressing assembly is provided on the U-shaped arm, and the brick pressing assembly includes a brick pressing plate, four fixed columns and four second springs respectively mounted on the four fixed columns. The brick pressing plate is arranged below the fixed columns, the upper part of the fixed columns is fixedly connected to the U-shaped arm, a limiting ring is fixedly installed on the middle part of the fixed column, the upper part of the second spring rests on the limiting ring, and the lower part is fixedly connected to the brick pressing plate.
[0011] Furthermore, the floor rail includes a second column, a support seat is arranged on the top of the second column, and a walking wheel is arranged on the bottom of the second column.
[0012] Furthermore, the fixed frame includes a rectangular plate arranged under the cross beam, and the rectangular plate is fixedly connected to the cross beam through four connecting rods. There are four guide columns in total, and the four guide columns are respectively penetrated at the four corners of the rectangular plate. There are four guide sleeve assemblies in total, and the guide sleeve assemblies include a first guide sleeve, a connecting pipe and a second guide sleeve which are sequentially sleeved on the guide column from top to bottom, and both ends of the connecting pipe are fixedly connected to the first guide sleeve and the second guide sleeve respectively, and the first guide sleeve is fixedly connected to the rectangular plate.
[0013] Compared with the prior art, the present invention has the following beneficial effects: the large-span truss brick unloading and loading equipment described in the present invention, by setting a large-span truss and supporting a ground rail in the middle of the truss to enhance the stability of the truss, makes it more convenient to transport bricks, has higher flexibility, is easy to cooperate with other packaging machinery, and greatly improves the packaging efficiency; the brick clamping mechanism included in the present invention makes brick clamping transportation more stable, bricks are not easy to fall off, can clamp bricks of various strengths, and will not crush low-strength bricks, and has a wider applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the present invention;
[0015] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle. DETAILED DESCRIPTION
[0016] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
[0017] like Figure 1 to Figure 2 As shown, a large-span truss brick unloading and loading equipment includes a truss 10, wherein the truss 10 includes a crossbeam 1001 and two first columns 1002 respectively arranged at both ends of the crossbeam 1001, and the truss 10 is provided with a trolley 1 that reciprocates on the crossbeam 1001.
[0018] A ground rail 2 is arranged between the two first columns 1002, the top of the ground rail 2 is against the cross beam 1001, and the ground rail 2 includes a second column 201, a support seat 202 is arranged on the top of the second column 201, and a running wheel 203 is arranged on the bottom. The support seat 202 supports the cross beam 1001, and there are two second columns 201, which are symmetrically arranged below the support seat 202 and fixedly connected to the support seat 202. The running wheel 203 makes the ground rail 2 easy to move, and is convenient for disassembly, installation and relocation.
[0019] The bottom of the trolley 1 is fixedly connected with a fixing frame 9 , and the fixing frame 9 includes a rectangular plate 901 arranged below the crossbeam 1001 , and the rectangular plate 901 is fixedly connected to the crossbeam 1001 through four connecting rods 902 .
[0020] The fixed frame 9 is provided with a lifting electric hoist 8, and a lifting plate 7 connected to the lifting electric hoist 8 is provided below the fixed frame 9. Four guide posts 6 are fixedly installed on the lifting plate 7, and each guide post 6 is inserted in a guide sleeve assembly 5. The four guide posts 6 are respectively inserted at the four corners of the rectangular plate 901. There are four guide sleeve assemblies 5 in total. The guide sleeve assembly 5 includes a first guide sleeve 501, a connecting pipe 502, and a second guide sleeve 503 which are sequentially sleeved on the guide posts 6 from top to bottom. The two ends of the connecting pipe 502 are respectively fixedly connected to the first guide sleeve 501 and the second guide sleeve 503, and the first guide sleeve 501 is fixedly connected to the rectangular plate 901. The guide sleeve assembly 5 ensures that the position of the lifting plate 7 will not be offset when it rises or falls along the axial direction of the guide posts 6.
[0021] The bottom of the lifting and rotating plate 7 is fixedly mounted with a slewing support 4, and a brick clamping mechanism 3 for clamping bricks is arranged below the slewing support 4. The brick clamping mechanism 3 is connected to the slewing support 4. The slewing support 4 is widely used in the prior art. The slewing support 4 drives the brick clamping mechanism 3 to rotate, so that the angle is easy to adjust when clamping or unloading bricks. When the lifting and rotating plate 7 rises or falls, it drives the slewing support 4 and the brick clamping mechanism 3 to rise or fall.
[0022] The brick clamping mechanism 3 includes a U-shaped arm 301 with an opening facing downward and two clamping components symmetrically arranged at both ends of the U-shaped arm 301, the clamping component includes a clamping leg 302, a web 303, a bottom plate 304, a first spring 305, a first rubber plate 306 and a second rubber plate 307 arranged below the U-shaped arm 301, the middle part of the clamping leg 302 is hinged to the end of the U-shaped arm 301 through a first hinge shaft 308, the lower part of the clamping leg 302 is hinged to the web 303 through a second hinge shaft 3018, the bottom plate 304 is fixedly connected to the web 303, the first rubber plate 306 is attached to the upper part of the side wall of the bottom plate 304 away from the web 303, and the second rubber plate 307 is attached to the lower part of the side wall of the bottom plate 304 away from the web 303. The U-shaped arm 301 has one end fixedly connected to the base plate 304, and the other end fixedly connected to the clamping leg 302. A clamping cylinder 3013, a gear synchronizer 3014 and clamping assemblies symmetrically arranged at both ends of the clamping cylinder 3013 are arranged above the U-shaped arm 301. The clamping assembly includes a gear 3015, a first connecting rod 3016 and a second connecting rod 3017. One end of the first connecting rod 3016 is fixedly connected to the center of the gear 3015, and the other end is hinged to one end of the second connecting rod 3017. The other end of the second connecting rod 3017 is hinged to the upper part of the clamping leg 302. The two gears 3015 in the two clamping assemblies are meshed, and the two clamping legs 302 in the two clamping assemblies are fixedly connected to the telescopic rod and cylinder body of the clamping cylinder 3013 respectively.
[0023] When the brick clamping mechanism 3 clamps bricks, the telescopic rod of the clamping oil cylinder 3013 extends to push the upper parts of the two clamping legs 302 to move outwards. At this time, the lower parts of the two clamping legs 302 approach each other, thereby clamping the bricks. The bottom of the brick pile is clamped between the two bottom plates 304, and the first rubber plate 306 and the second rubber plate 307 are attached to the bricks at the bottom of the brick pile. The first rubber plate 306 and the second rubber plate 307 play a role of anti-skid and buffering, so that bricks of various strengths can be clamped; when clamping bricks, the first spring 305 tightens the bottom plate 304, giving the bottom plate 304 a vertical upward force, so that the bottom plate 304 drags the bottom of the brick pile. The gear synchronizer 3014, the gear 3015, the first connecting rod 3016 and the second connecting rod 3017 ensure that the two clamping legs 302 move synchronously. When unloading bricks, the telescopic rod of the clamping oil cylinder 3013 retracts, so that the lower parts of the clamping legs 302 are separated from each other, and then the bricks are unloaded.
[0024] The bottom plate 304 and the web plate 303 are arranged vertically.
[0025] The U-shaped arm 301 is provided with a brick pressing assembly, which includes a brick pressing plate 309, four fixed columns 3010, and four second springs 3011 respectively sleeved on the four fixed columns 3010. The brick pressing plate 309 is arranged below the fixed columns 3010. The upper part of the fixed columns 3010 is fixedly connected to the U-shaped arm 301. The middle part of the fixed column 3010 is fixedly installed with a limit ring 3012. The upper part of the second spring 3011 abuts against the limit ring 3012, and the lower part is fixedly connected to the brick pressing plate 309. After the brick clamping mechanism 3 clamps the bricks, the top layer of the bricks abuts against the brick pressing plate 309. Under the action of the second spring 3011, the brick pressing plate 309 presses on the top layer of the brick pile, which is more stable when moving bricks, reduces the shaking amplitude, and is not easy to drop bricks.
[0026] The above embodiments are based on the technical solutions of the present invention, and provide detailed implementation methods and specific operation processes, but the protection scope of the present invention is not limited to the above embodiments.
Claims
1. A large-span truss brick unloading and loading equipment, comprising a truss (10), the truss (10) comprising a crossbeam (1001) and two first columns (1002) respectively arranged at both ends of the crossbeam (1001), the truss (10) being provided with a trolley (1) that moves back and forth on the crossbeam (1001), characterized in that: A ground rail (2) is arranged between the two first upright columns (1002), the top of the ground rail (2) abuts against the crossbeam (1001), a fixed frame (9) is fixedly connected to the bottom of the trolley (1), a lifting electric hoist (8) is arranged on the fixed frame (9), a lifting and rotating plate (7) connected to the lifting electric hoist (8) is arranged below the fixed frame (9), a plurality of guide columns (6) are fixedly mounted on the lifting and rotating plate (7), each guide column (6) is inserted into a guide sleeve assembly (5), a slewing support (4) is fixedly mounted on the bottom of the lifting and rotating plate (7), and a support for clamping bricks is arranged below the slewing support (4). A brick clamping mechanism (3), the brick clamping mechanism (3) being connected to the slewing support (4); the brick clamping mechanism (3) comprising a U-shaped arm (301) with an opening facing downward and two clamping assemblies symmetrically arranged at both ends of the U-shaped arm (301); the clamping assemblies comprising a clamping leg (302), a web (303), a bottom plate (304), a first spring (305), a first rubber plate (306) and a second rubber plate (307) arranged below the U-shaped arm (301); the middle portion of the clamping leg (302) being hinged to the end of the U-shaped arm (301) via a first hinge shaft (308); the lower portion of the clamping leg (302) being hinged to the end of the U-shaped arm (301) via a first hinge shaft (308); The second hinge shaft (3018) is hinged to the web (303), the bottom plate (304) is fixedly connected to the web (303), the first rubber plate (306) is attached to the upper part of the side wall of the bottom plate (304) away from the web (303), the second rubber plate (307) is attached to the lower part of the side wall of the bottom plate (304) away from the web (303), one end of the first spring (305) is fixedly connected to the bottom plate (304), and the other end is fixedly connected to the clamping leg (302), and a clamping cylinder (3013), a gear synchronizer (3014) and a spring (305) are arranged above the U-shaped arm (301). Clamping assemblies are symmetrically arranged at both ends of the clamping oil cylinder (3013), the clamping assemblies comprising a gear (3015), a first connecting rod (3016) and a second connecting rod (3017), one end of the first connecting rod (3016) is fixedly connected to the center of the gear (3015), and the other end is hinged to one end of the second connecting rod (3017), and the other end of the second connecting rod (3017) is hinged to the upper part of the clamping leg (302), the two gears (3015) in the two clamping assemblies are meshed, and the two clamping legs (302) in the two clamping assemblies are respectively fixedly connected to the telescopic rod and the cylinder body of the clamping oil cylinder (3013);The U-shaped arm (301) is provided with a brick pressing assembly, which comprises a brick pressing plate (309), four fixed columns (3010), and four second springs (3011) respectively sleeved on the four fixed columns (3010); the brick pressing plate (309) is arranged below the fixed columns (3010); the upper part of the fixed columns (3010) is fixedly connected to the U-shaped arm (301); a limiting ring (3012) is fixedly installed in the middle part of the fixed column (3010); the upper part of the second spring (3011) abuts against the limiting ring (3012), and the lower part is fixedly connected to the brick pressing plate (309); the fixed frame (9) comprises a second spring (3011) arranged on the crossbeam (10 01), the rectangular plate (901) being fixedly connected to the crossbeam (1001) via four connecting rods (902), the plurality of guide posts (6) being four in total, the four guide posts (6) being respectively arranged at the four corners of the rectangular plate (901), the guide sleeve assemblies (5) being four in total, the guide sleeve assemblies (5) comprising a first guide sleeve (501), a connecting pipe (502) and a second guide sleeve (503) being sequentially arranged on the guide posts (6) from top to bottom, the two ends of the connecting pipe (502) being respectively fixedly connected to the first guide sleeve (501) and the second guide sleeve (503), and the first guide sleeve (501) being fixedly connected to the rectangular plate (901). ; 2. A large-span truss brick unloading and loading equipment as claimed in claim 1, characterized in that: The bottom plate (304) and the web plate (303) are arranged vertically.
3. The large-span truss brick unloading and loading equipment according to claim 1, characterized in that: The floor rail (2) comprises a second column (201), wherein a support seat (202) is arranged on the top of the second column (201) and a running wheel (203) is arranged on the bottom.
Citation Information
Patent Citations
Large-span truss brick unloading and loading equipment
CN211197837U