An integrated T-core process inductor winding machine

Abstract

The present invention relates to the technical field of inductor winding machines, and in particular to an integrated T-core process inductor winding machine, comprising a support plate, the top of which is respectively provided with a vibration discharging module, an enameled wire processing module, an upper winding module, a wire pulling and cutting module, a clamping and flipping module, a positioning spot welding module, a grinding module and a lower winding module, wherein the upper winding module comprises a four-axis manipulator, and the four-axis manipulator is installed on the top of the support plate, and the four-axis manipulator is installed with a winding rotation module. The present invention is used to solve the problems arising in the inductor T-core process by arranging a vibration discharging module, an enameled wire processing module, an upper winding module, a wire pulling and cutting module, a clamping and flipping module, a positioning spot welding module, a grinding module and a lower winding module, thereby improving the yield rate of the inductor T-core process, thereby reducing costs, stabilizing performance, shortening the production cycle, and improving work efficiency.

Description

Technical Field

[0001] The present invention relates to the field of inductor winding machines, and in particular to an integrated T-core process inductor winding machine. Background Art

[0002] Inductor winding machine, as the name implies, is a machine that winds a linear object onto a specific workpiece. The wires commonly wound by winding machines are mostly enameled copper wire (winding inductor coils for electronic and electrical products), enameled aluminum wire, textile wire (winding yarn and coils for textile machines), heating wire for electric heating appliances, solder wire, wire, cable, etc. There are many types of winding machines, which can be divided into general-purpose and special-purpose types according to their uses. The general-purpose type is suitable for winding machines for a variety of products. As long as the corresponding molds and instructions are replaced, it can correspond to the processing of different products. The special-purpose type is a winding machine for a specific product;

[0003] The existing inductor winding machine technology production lines are all single-station, with too high requirements on equipment accuracy and maintenance personnel skills, increased equipment costs, low yields in the inductor T-core process, high costs, poor stability, and too long production cycles. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an integrated T-core process inductor winding machine.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is: an integrated T-core process inductor winding machine, comprising a support plate, the top of the support plate is respectively provided with a vibration discharge module, an enameled wire processing module, an upper winding module, a wire pulling and cutting module, a clamping and flipping module, a positioning spot welding module, a grinding module and a lower winding module, the upper winding module comprises a four-axis manipulator, the four-axis manipulator is installed on the top of the support plate, the four-axis manipulator is installed with a winding rotation module, the lower winding module comprises a first servo motor, the first servo motor is installed at the bottom of the support plate, a first clamping cylinder is installed on one side of the first servo motor through a bracket, the active end of the first clamping cylinder passes through the support plate and extends to the top of the support plate, an air inlet is opened on the first clamping cylinder, the active end of the first servo motor and the bottom end of the first clamping cylinder are both sleeved with a first synchronous pulley, and a first synchronous belt is installed between the two first synchronous pulleys.

[0006] Preferably, the vibration discharging module includes a vibration plate position adjustment seat, which is installed on the top of the support plate, and a main body vibration plate and a main body straight vibration flow channel are installed on the top of the vibration plate position adjustment seat, and the main body straight vibration flow channel is located on one side of the main body vibration plate, and a main body sensing optical fiber is penetrated through the side wall of the main body straight vibration flow channel, and a main body lifting cylinder is provided on one side of the vibration plate position adjustment seat, and the main body lifting cylinder is installed on the top of the support plate.

[0007] Preferably, the enameled wire processing module includes an enameled wire outlet machine, an enameled wire heater and a wire pay-off servo motor, the enameled wire outlet machine, the enameled wire heater and the wire pay-off servo motor are all installed on the top of the support plate through a bracket, the movable end of the wire pay-off servo motor is installed with an enameled wire placing roller, the enameled wire outlet machine is located below the wire pay-off servo motor, and the enameled wire heater is located on one side of the enameled wire outlet machine.

[0008] Preferably, a support frame is welded to the bottom of the support plate, a protective shell is provided on the top of the support plate, and a spot welder is installed on the inner wall of the protective shell.

[0009] Preferably, the wire winding rotation module includes a wire clamping lifting cylinder, which is movably connected to the four-axis manipulator through a bracket, a driving motor is installed on the wire clamping lifting cylinder through the bracket, a mechanical clamping claw cylinder opener is provided between the two movable ends of the wire clamping lifting cylinder, and a first mechanical clamp is installed on the movable end of the wire clamping lifting cylinder.

[0010] Preferably, the wire pulling and cutting module includes a second movable module, the second movable module is installed on the top of the support plate, the second movable module is connected to a sixth servo motor, the top of the second movable module is slidably connected to a first offset cylinder, the movable end of the first offset cylinder is installed with a vertically arranged second offset cylinder, the movable end of the second offset cylinder is installed with a wire clamping and cutting cylinder, and the movable end of the wire clamping and cutting cylinder is installed with a clamping and cutting claw.

[0011] Preferably, the clamping and flipping module includes a third movable module, the third movable module is installed on the top of the support plate, the third movable module is connected to a fifth servo motor, the third movable module is slidably connected to a third offset cylinder, the movable end of the third offset cylinder is installed with a fourth offset cylinder, the movable end of the fourth offset cylinder is installed with a rotating clamping cylinder, and the movable end of the rotating clamping cylinder is installed with a second mechanical clamp.

[0012] Preferably, the positioning spot welding module includes a fixed bracket, which is installed on the top of the support plate, and the fixed bracket is provided with a first movable module, the first movable module is connected to a third servo motor, the first movable module is movably connected to a fourth movable module, the fourth movable module is connected to a second servo motor, the fourth movable module is provided with a second clamping cylinder, the movable end of the second clamping cylinder is installed with a product positioning electric welding carrier, and the fourth movable module is provided with a vacuum suction nozzle.

[0013] Preferably, the grinding module includes a fourth servo motor, which is installed on the top of the support plate. The fourth servo motor is interactively installed with a floater, and second synchronous pulleys are installed on the bottom end of the floater and the movable end of the fourth servo motor. A second synchronous belt is connected between the two second synchronous pulleys, and a grinding stone is provided on the top of the floater.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The present invention is used to solve the problems occurring in the inductor T-core process by arranging a vibration discharging module, an enameled wire processing module, an upper winding module, a wire pulling and cutting module, a clamping and flipping module, a positioning spot welding module, a grinding module and a lower winding module, thereby improving the yield rate of the inductor T-core process, thereby reducing costs, stabilizing performance, shortening the production cycle and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a first isometric structural schematic diagram of an integrated T-core process inductor winding machine of the present invention;

[0017] Figure 2 for Figure 1 Schematic diagram of the internal structure;

[0018] Figure 3 for Figure 2 The enlarged structural diagram at B in FIG.

[0019] Figure 4 It is a schematic diagram of the structure of a positioning spot welding module of an integrated T-core process inductor winding machine of the present invention;

[0020] Figure 5 It is a schematic structural diagram of a lower winding module of an integrated T-core process inductor winding machine of the present invention;

[0021] Figure 6 It is a schematic structural diagram of a wire pulling and cutting module package of an integrated T-core process inductor winding machine of the present invention;

[0022] Figure 7It is a schematic diagram of the structure of a clamping and flipping module of an integrated T-core process inductor winding machine of the present invention;

[0023] Figure 8 It is a schematic diagram of the structure of a winding rotation module of an integrated T-core process inductor winding machine of the present invention.

[0024] In the figure: protective shell 1, spot welding machine 2, fixed bracket 3, support plate 4, support frame 5, first servo motor 6, first synchronous belt 7, air inlet 8, first clamping cylinder 9, first synchronous pulley 10, vacuum suction nozzle 11, product positioning welding carrier 12, second clamping cylinder 13, clamping and cutting claw 14, third servo motor 15, first moving module 16, clamping and cutting cylinder 17, second servo motor 18, main body vibration plate 19, main body straight vibration flow channel 20, main body induction optical fiber 21, main body lifting cylinder 22, vibration plate position adjustment seat 23, grindstone 24, second synchronous pulley 25, second synchronous Step belt 26, fourth servo motor 27, pay-off servo motor 28, enameled wire placing roller 29, enameled wire outlet machine 30, enameled wire heater 31, four-axis manipulator 32, winding rotation module 33, mechanical clamp cylinder opener 34, wire clamp lifting cylinder 35, first mechanical clamp 36, second mechanical clamp 37, rotating clamping cylinder 38, fifth servo motor 39, sixth servo motor 40, second moving module 41, first offset cylinder 42, second offset cylinder 43, floater 44, third moving module 45, third offset cylinder 46, fourth offset cylinder 47, fourth moving module 48. DETAILED DESCRIPTION

[0025] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0026] like Figure 1-8 An integrated T-core process inductor winding machine shown includes a support plate 4, a support frame 5 is welded to the bottom of the support plate 4, a protective shell 1 is provided on the top of the support plate 4, a spot welder 2 is installed on the inner wall of the protective shell 1, the support frame 5 is used to support the equipment, thereby increasing the stability of the equipment when placed on the ground, and the protective shell 1 is used to protect each module, thereby improving the safety during the winding process.

[0027] The top of the support plate 4 is respectively provided with a vibration discharge module, an enameled wire processing module, an upper winding module, a wire pulling and cutting module, a clamping and flipping module, a positioning spot welding module, a grinding module and a lower winding module. The upper winding module includes a four-axis manipulator 32, which is installed on the top of the support plate 4. The four-axis manipulator 32 is installed with a winding rotation module 33. The lower winding module includes a first servo motor 6, which is installed at the bottom of the support plate 4. A first clamping cylinder 9 is installed on one side of the first servo motor 6 through a bracket. The active end of the first clamping cylinder 9 passes through the support plate 4 and extends to the top of the support plate 4. An air inlet 8 is opened on the first clamping cylinder 9. The active end of the first servo motor 6 and the bottom end of the first clamping cylinder 9 are both sleeved with a first synchronous pulley 10, and a first synchronous belt 7 is installed between the two first synchronous pulleys 10.

[0028] The vibration discharging module includes a vibration plate position adjustment seat 23, which is installed on the top of the support plate 4. The main body vibration plate 19 and the main body straight vibration flow channel 20 are installed on the top of the vibration plate position adjustment seat 23. The main body straight vibration flow channel 20 is located on one side of the main body vibration plate 19. The side wall of the main body straight vibration flow channel 20 is penetrated by a main body sensing optical fiber 21. One side of the vibration plate position adjustment seat 23 is provided with a main body lifting cylinder 22, which is installed on the top of the support plate 4. The main body sensing optical fiber 21 is used to sense the main body, the main body straight vibration flow channel 20 is used to move the main body, and the main body lifting cylinder 22 is used to drive the main body to move in the vertical direction. The main body vibration plate 19 drives the main body to move by resonance, which increases the smoothness of the main body discharging.

[0029] The enameled wire processing module includes an enameled wire output machine 30, an enameled wire heater 31 and a wire pay-off servo motor 28. The enameled wire output machine 30, the enameled wire heater 31 and the wire pay-off servo motor 28 are all installed on the top of the support plate 4 through a bracket. The movable end of the wire pay-off servo motor 28 is installed with an enameled wire placing roller 29. The enameled wire output machine 30 is located below the wire pay-off servo motor 28. The enameled wire heater 31 is located on one side of the enameled wire output machine 30. The enameled wire is output through the enameled wire output machine 30 through the cooperation of the wire pay-off servo motor 28 and the enameled wire placing roller 29. During the process of the enameled wire output, the enameled wire heater 31 heats the enameled wire, thereby improving the stability of the enameled wire during winding.

[0030] The wire winding rotation module 33 includes a wire clamping lifting cylinder 35, which is movably connected to the four-axis manipulator 32 through a bracket, and a driving motor is installed on the wire clamping lifting cylinder 35 through the bracket. A mechanical clamping cylinder opener 34 is provided between the two movable ends of the wire clamping lifting cylinder 35, and a first mechanical clamping cylinder 36 is installed at the movable end of the wire clamping lifting cylinder 35. The wire clamping lifting cylinder 35 is used to clamp the enameled wire through the first mechanical clamping cylinder 36, and the four-axis manipulator 32 is used to drive the enameled wire to move, and the mechanical clamping cylinder opener 34 is used to drive the movement of the two movable ends of the wire clamping lifting cylinder 35.

[0031] The wire pulling and cutting module includes a second movable module 41, which is installed on the top of the support plate 4, and the sixth servo motor 40 is connected to the second movable module 41. The top of the second movable module 41 is slidably connected with the first offset cylinder 42, and the movable end of the first offset cylinder 42 is installed with a vertically arranged second offset cylinder 43, and the movable end of the second offset cylinder 43 is installed with a wire clamping and cutting cylinder 17, and the movable end of the wire clamping and cutting cylinder 17 is installed with a clamping and cutting jaw 14. The second movable module 41 and the sixth servo motor 40 are used to drive the clamping and cutting jaw 14 to move horizontally in the longitudinal direction, the first offset cylinder 42 is used to drive the clamping and cutting jaw 14 to move horizontally in the transverse direction, and the second offset cylinder 43 is used to drive the clamping and cutting jaw 14 to move in the vertical direction. The wire clamping and cutting cylinder 17 drives the clamping and cutting jaw 14 to open and close, so as to cut the enameled wire.

[0032] The clamping and flipping module includes a third movable module 45, which is installed on the top of the support plate 4, and is connected to the third movable module 45 with a fifth servo motor 39. The third movable module 45 is slidably connected to the third offset cylinder 46, and the movable end of the third offset cylinder 46 is installed with a fourth offset cylinder 47, and the movable end of the fourth offset cylinder 47 is installed with a rotating clamping cylinder 38, and the movable end of the rotating clamping cylinder 38 is installed with a second mechanical clamp 37. The fifth servo motor 39 and the third movable module 45 cooperate to drive the second mechanical clamp 37 to move horizontally, the third offset cylinder 46 drives the second mechanical clamp 37 to move horizontally and longitudinally, the fourth offset cylinder 47 drives the second mechanical clamp 37 to move in the vertical direction, and the rotating clamping cylinder 38 drives the second mechanical clamp 37 to rotate while clamping the product.

[0033] The positioning spot welding module includes a fixed bracket 3, which is installed on the top of the support plate 4. The fixed bracket 3 is provided with a first movable module 16, and the first movable module 16 is connected to a third servo motor 15. The first movable module 16 is movably connected to a fourth movable module 48, and the fourth movable module 48 is connected to a second servo motor 18. The fourth movable module 48 is provided with a second clamping cylinder 13, and a product positioning welding carrier 12 is installed at the movable end of the second clamping cylinder 13. The fourth movable module 48 is provided with a vacuum suction nozzle 11. The cooperation of the third servo motor 15 and the first movable module 16 drives the second clamping cylinder 13 to move in the horizontal direction, and the second servo motor 18 and the fourth movable module 48 drive the second clamping cylinder 13 to move in the vertical direction. The second clamping cylinder 13 drives the product positioning welding carrier 12 to clamp and fix the product, and the vacuum suction nozzle 11 is used to locate the position of the product.

[0034] The grinding module includes a fourth servo motor 27, which is installed on the top of the support plate 4. The fourth servo motor 27 is interactively installed with a floater 44. The second synchronous pulley 25 is installed on the bottom end of the floater 44 and the movable end of the fourth servo motor 27. A second synchronous belt 26 is connected between the two second synchronous pulleys 25. A grindstone 24 is provided on the top of the floater 44. The floater 44 reduces the damage to the product caused by pressure. The fourth servo motor 27 is used to drive the grindstone 24 to rotate, thereby grinding the enameled wire. The two second synchronous pulleys 25 and the second synchronous belt 26 play a role in power transmission.

[0035] Working principle: The T-core body is discharged in an orderly manner from the body vibration plate 19. After the body sensing optical fiber 21 detects the product, the body lifting cylinder 22 lifts the product, and the four-axis manipulator 32 drives the winding rotation module 33 to move to the top of the product. The wire clamping lifting cylinder 35 drives the first mechanical clamping claw 36 to press down to grab the T-core body, and then the wire clamping lifting cylinder 35 moves up to the center position of the lower winding module. Then the first clamping cylinder 9 opens, and the four-axis manipulator 32 and the wire clamping lifting cylinder 35 are jointly operated to press the product down to the first clamping cylinder 9. After that, the first clamping cylinder 9 clamps the product to stabilize it. After the position of the product is stabilized, the wire pulling module sends the wire forward. During operation, the sixth servo motor 40 drives the second moving module 41 to work, and the second offset cylinder 43 is used to move in the vertical direction. After the clamping and cutting claws 14 drive the enameled wire to move to a certain position, it stops working. Then, the wire clamping and lifting cylinder 35 is pressed down, and the clamping claw cylinder of the first clamping cylinder 9 clamps the enameled wire. The wire clamping and cutting cylinder 17 releases the enameled wire and removes the product. Then, the first servo motor 6 and the winding rotating module cooperate to complete the winding. The wire clamping and lifting cylinder 35 on the upper winding module clamps the end of the enameled wire, and the wire clamping and cutting cylinder 17 clamps the broken wire and moves it to the winding waiting position. The upper winding die clamps the product after winding, and the wire head is taken out. After being clamped by the wire clamping lifting cylinder 35, it is shifted to the bottom of the positioning spot welding module, and the double-outlet wire head is clamped and flipped by the rotating clamping cylinder 38. The double-outlet wire head is driven by the fourth offset cylinder 47 to move to the bottom of the spot welding machine 2. The spot welding machine 2 works and completes the spot welding. Then, it is lifted by the fourth offset cylinder 47 and the third moving module 45 and shifted again to the position of the vacuum suction nozzle 11 and descended to the product position for suction. After that, the product is moved to the unloading position for unloading.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. An integrated T-core process inductor winding machine, comprising a support plate (4), characterized in that: The top of the support plate (4) is respectively provided with a vibration discharge module, an enameled wire processing module, an upper winding module, a wire pulling and cutting module, a clamping and flipping module, a positioning spot welding module, a grinding module and a lower winding module. The upper winding module includes a four-axis manipulator (32), which is installed on the top of the support plate (4). The four-axis manipulator (32) is installed with a winding rotation module (33). The lower winding module includes a first servo motor (6), which is installed on the support plate (4). The first servo motor (6) is provided at the bottom of the support plate (4), a first clamping cylinder (9) is installed on one side of the support plate (4) through a bracket, the movable end of the first clamping cylinder (9) passes through the support plate (4) and extends to the top of the support plate (4), an air inlet hole (8) is provided on the first clamping cylinder (9), the movable end of the first servo motor (6) and the bottom end of the first clamping cylinder (9) are both sleeved with a first synchronous pulley (10), and a first synchronous belt (7) is installed between the two first synchronous pulleys (10); The enameled wire processing module comprises an enameled wire outlet machine (30), an enameled wire heater (31) and a wire pay-off servo motor (28); the enameled wire outlet machine (30), the enameled wire heater (31) and the wire pay-off servo motor (28) are all mounted on the top of a support plate (4) via a bracket; an enameled wire placing roller (29) is mounted on the movable end of the wire pay-off servo motor (28); the enameled wire outlet machine (30) is located below the wire pay-off servo motor (28); and the enameled wire heater (31) is located on one side of the enameled wire outlet machine (30); The grinding module comprises a fourth servo motor (27), the fourth servo motor (27) is mounted on the top of the support plate (4), the fourth servo motor (27) is interactively mounted with a floater (44), a second synchronous pulley (25) is mounted on the bottom end of the floater (44) and the movable end of the fourth servo motor (27), a second synchronous belt (26) is connected between the two second synchronous pulleys (25), and a grinding stone (24) is arranged on the top end of the floater (44).

2. The one-piece T-core process inductor winding machine according to claim 1, characterized in that: The vibration discharging module comprises a vibration plate position adjustment seat (23), the vibration plate position adjustment seat (23) is installed on the top of the support plate (4), the main body vibration plate (19) and the main body straight vibration flow channel (20) are installed on the top of the vibration plate position adjustment seat (23), the main body straight vibration flow channel (20) is located on one side of the main body vibration plate (19), the side wall of the main body straight vibration flow channel (20) is penetrated by a main body sensing optical fiber (21), one side of the vibration plate position adjustment seat (23) is provided with a main body lifting cylinder (22), and the main body lifting cylinder (22) is installed on the top of the support plate (4).

3. The one-piece T-core process inductor winding machine according to claim 1, characterized in that: A support frame (5) is welded to the bottom of the support plate (4), a protective shell (1) is provided on the top of the support plate (4), and a spot welder (2) is installed on the inner wall of the protective shell (1).

4. The one-piece T-core process inductor winding machine according to claim 1, characterized in that: The winding rotation module (33) includes a wire clamping lifting cylinder (35), the wire clamping lifting cylinder (35) is movably connected to the four-axis manipulator (32) through a bracket, a driving motor is installed on the wire clamping lifting cylinder (35) through the bracket, a mechanical clamping claw cylinder opener (34) is provided between two movable ends of the wire clamping lifting cylinder (35), and a first mechanical clamping claw (36) is installed on the movable end of the wire clamping lifting cylinder (35).

5. The one-piece T-core process inductor winding machine according to claim 1, characterized in that: The wire pulling and cutting module comprises a second movable module (41), the second movable module (41) is mounted on the top of the support plate (4), a sixth servo motor (40) is connected to the second movable module (41), a first offset cylinder (42) is slidably connected to the top of the second movable module (41), a second offset cylinder (43) vertically arranged is mounted on the movable end of the first offset cylinder (42), a wire clamping and cutting cylinder (17) is mounted on the movable end of the second offset cylinder (43), and a clamping and cutting jaw (14) is mounted on the movable end of the wire clamping and cutting cylinder (17).

6. The one-piece T-core process inductor winding machine according to claim 1, characterized in that: The clamping and flipping module comprises a third movable module (45), the third movable module (45) is mounted on the top of the support plate (4), the third movable module (45) is connected to a fifth servo motor (39), the third movable module (45) is slidably connected to a third offset cylinder (46), the movable end of the third offset cylinder (46) is mounted to a fourth offset cylinder (47), the movable end of the fourth offset cylinder (47) is mounted to a rotating clamping cylinder (38), and the movable end of the rotating clamping cylinder (38) is mounted to a second mechanical clamp (37).

7. The one-piece T-core process inductor winding machine according to claim 1, characterized in that: The positioning spot welding module comprises a fixed bracket (3), the fixed bracket (3) is installed on the top of the support plate (4), the fixed bracket (3) is provided with a first movable module (16), the first movable module (16) is connected to a third servo motor (15), the first movable module (16) is movably connected to a fourth movable module (48), the fourth movable module (48) is connected to a second servo motor (18), the fourth movable module (48) is provided with a second clamping cylinder (13), the movable end of the second clamping cylinder (13) is installed with a product positioning electric welding carrier (12), and the fourth movable module (48) is provided with a vacuum suction nozzle (11).

Images