Counting and sorting machine
Through the feed conveying, rotating and feeding mechanism of the counting material processing machine, the waste and low yield caused by inaccurate material position during the wet wipe packaging process is solved, and efficient material overall boxing is achieved, reducing production costs and Artificial dependency.
Patent Information
- Application Number
- CN201911197170.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-11-29
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2039-11-29
AI Technical Summary
During the packaging process of wet wipes, due to the inaccurate position and size of the folded wet wipes, the packaging film is wasted and the yield rate is reduced. The traditional packaging process is complicated and dependent on labor, which increases production costs and labor intensity.
A counter and material processing machine is designed, including a feed conveying mechanism, a rotating mechanism and a feeding mechanism. The precise stacking and rotation adjustment of materials are achieved through counters and feed baffles, and combined with the lifting and pushing mechanisms, the overall installation of materials is enhanced. Box efficiency.
It realizes the precise stacking of materials and horizontal adjustment, facilitates subsequent processing, reduces labor costs, improves production efficiency and yield, and has the advantages of simple structure, convenient assembly and reliable operation.
Smart Images

Figure CN110979818B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of packaging machinery, in particular to a counting and material sorting machine. Background Art
[0002] Wet wipes are moist paper towels used to wipe the skin. The wet wipes on the market can be roughly divided into two categories: one is that they are disinfected themselves, but cannot disinfect other items. They contain skin care ingredients and can only be used for skin moisturizing and maintenance. The other is disinfectant wipes that are not only disinfected themselves, but also can disinfect other items. They can be used to disinfect or sterilize skin abrasions and scratches. Packaging machinery refers to machinery that can complete all or part of the product and commodity packaging process. The packaging process includes the main processes such as filling, wrapping, and sealing, as well as related processes before and after, such as cleaning, stacking, slitting and disassembly. In addition, packaging also includes processes such as metering or stamping on the package. Using machinery to package products can improve productivity, reduce labor intensity, adapt to the needs of large-scale production, and meet the requirements of cleanliness and hygiene. The packaging machine is a machine that packs the product, which plays a role in protection and beauty. In the packaging and processing of wet wipes, medicated patches, foods, etc., wet wipes are usually folded and loaded into packaging films. However, in the actual processing process, since the position and size of the wet wipes after being folded cannot be accurately controlled, each wet wipe needs to reserve a large space in the packaging film, resulting in a waste of raw materials, which greatly increases the production cost of the product. Moreover, the folded wet wipes are of different sizes, which is not conducive to bagging, greatly reducing the yield rate. Traditional wet wipes, medicated patches, foods, and facial masks are manually counted, sorted, and packed after sealing the bags, which is a complicated process and has high labor costs. Moreover, since the wet wipes are difficult to stack and pack different wet wipe packaging bags during the processing and forming process, and the number in the packaging box is also easy to make mistakes, causing economic losses, the existing wet wipes are manually collected after the bags are sealed. After collecting the materials, the staff needs to count the materials and put them into the packaging box to be packaged into boxes or bags for sale. In this way, the wet wipes are still manually produced and processed in the future, which affects the production efficiency of the products, and the labor cost is high, which increases the production cost. Summary of the invention
[0003] In order to solve the problem of troublesome box packing of existing formed wet wipes and other packaging bags in the background technology, the present invention provides a counting and sorting machine.
[0004] The technical solution of the present invention is: a counting and material sorting machine, including a feeding and conveying mechanism, a rotating mechanism, a pushing mechanism and a feeding mechanism, the feeding and conveying mechanism including a first conveying component, a counter for counting passing materials and a receiving baffle for receiving materials, the receiving baffle having a first position for supporting and blocking the materials so that the materials are stacked and a second position for releasing the support for the materials, the rotating mechanism including a rotating material box, the rotating material box having a first position for supporting the materials after the receiving baffle releases the support for the materials and a second position for allowing the materials to rotate horizontally, and the feeding mechanism is used to receive the materials from the pushing mechanism and feed the materials out.
[0005] As an improvement of the present invention, it further comprises a material lifting mechanism, wherein the material lifting mechanism has a first state during installation and a second state for lifting the material in the rotating material box to facilitate the material pushing by the material pushing mechanism.
[0006] As a further improvement of the present invention, the lifting mechanism includes a first lifting component and a second lifting component, and the pushing mechanism includes a first pushing component and a second pushing component. The first lifting component is used to lift the material in the rotating material box to a position convenient for the first pushing component to push the material, and the first pushing component is used to push the material on the first lifting component to the second lifting component. The second lifting component is used to lift the material to a position convenient for the second pushing component to push the material, and the second pushing component is used to push the material on the second lifting component to the feeding mechanism.
[0007] As a further improvement of the present invention, a transition material box is provided between the first material lifting component and the second material lifting component, a transition material pressing plate is provided on the transition material box, and the horizontal height of the transition material box is higher than the horizontal height of the second material lifting component when it is not lifted.
[0008] As a further improvement of the present invention, the rotating mechanism includes a rotating driving member, which drives the rotating material box to reciprocate through a rotating plate. The rotating material box includes two rotating side plates, and the rotating side plates are provided with rotating supports. The distance between the two rotating side plates is adjustable and cooperates with each other to form the rotating material box.
[0009] As a further improvement of the present invention, the first conveying assembly includes a first conveying belt and a supporting assembly, the supporting assembly is arranged between the first conveying belt and the material receiving baffle, and the feed conveying mechanism is provided with a second conveying assembly, and the second conveying assembly is arranged above the supporting assembly and extends to above the material receiving baffle.
[0010] As a further improvement of the present invention, the second conveying assembly includes a second conveying belt, the counter is arranged on the second conveying assembly, and the material receiving baffle is arranged below the outlet of the second conveying belt.
[0011] As a further improvement of the present invention, there are two groups of support assemblies and the two groups of support assemblies are symmetrically arranged about the material travel direction, each group of support assemblies includes a movable slide and a support adjustment member for driving the movable slide to reciprocate, and the material receiving baffle is arranged on both sides of the material travel direction.
[0012] As a further improvement of the present invention, the feeding mechanism comprises a feeding belt, a feeding box is arranged on the feeding belt, and a pushing direction of the pushing mechanism is arranged perpendicular to a feeding direction of the feeding belt.
[0013] As a further improvement of the present invention, the feeding mechanism is provided with a third pushing assembly and a feeding outlet, the pushing direction of the third pushing assembly is arranged perpendicularly to the running direction of the feeding belt, and there are two feeding outlets, one of which is arranged in the pushing direction of the third pushing assembly, and the other feeding outlet is arranged in the running direction of the feeding belt.
[0014] The beneficial effects of the present invention are that a counter and a material receiving baffle are provided so that the materials can be stacked for easy boxing, and a rotating mechanism is provided to adjust the horizontal direction of the materials for easy subsequent reliable processing. The present invention also has the advantages of simple structure, convenient assembly, reliable action, long service life, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Attached Figure 1 It is a schematic structural diagram of an embodiment of the present invention.
[0016] Attached Figure 2 For attachment Figure 1 Schematic diagram of the structure in the other direction.
[0017] Attached Figure 3 For attachment Figure 1 Schematic diagram of the structure of the feeding and conveying mechanism 21.
[0018] Attached Figure 4 For attachment Figure 3 Schematic diagram of the structure of the first conveying component 211.
[0019] Attached Figure 5 For attachment Figure 2 Schematic diagram of the structure of the rotating mechanism 22.
[0020] Attached Figure 6 For attachment Figure 1 Schematic diagram of the structure of the middle pushing mechanism 23.
[0021] Attached Figure 7 For attachment Figure 6 Schematic diagram of the structure of the middle material lifting mechanism 25.
[0022] Attached Figure 8 For attachment Figure 7 Schematic diagram of the structure of the first material lifting component 251.
[0023] Attached Fig. 9 For attachment Figure 1 Schematic diagram of the structure of the feeding mechanism 24.
[0024] In the figure, 21, feed conveying mechanism; 211, first conveying assembly; 2111, first conveying belt; 2112, supporting assembly; 21121, movable slide; 21122, supporting adjusting member; 212, counter; 213, material receiving baffle; 214, second conveying assembly; 2141, second conveying belt; 22, rotating mechanism; 221, rotating material box; 2211, rotating side plate; 2212, rotating support; 222, rotating driving member; 223, rotating plate; 23, pushing mechanism; 231, first pushing assembly; 232, second pushing assembly; 24, feeding mechanism; 241, feeding belt; 242, feeding box; 243, third pushing assembly; 244, feeding outlet; 25, lifting mechanism; 251, first lifting assembly; 252, second lifting assembly; 26, transition material box; 261, transition pressing plate. DETAILED DESCRIPTION
[0025] The embodiments of the present invention are further described below in conjunction with the accompanying drawings:
[0026] Depend on Figure 1 Combination Figure 2-9 As shown, a counting material handling machine includes a feeding conveying mechanism 21, a rotating mechanism 22, a pushing mechanism 23 and a feeding mechanism 24. The feeding conveying mechanism 21 includes a first conveying component 211, a counter 212 for counting the passing materials and a receiving baffle 213 for receiving the materials. The receiving baffle 213 has a first position for supporting the baffle so that the materials are stacked and a second position for releasing the support of the materials. The rotating mechanism 22 includes a rotating material box 221. The rotating material box 221 has a first position for supporting the materials after the receiving baffle 213 releases the support of the materials and a second position for horizontally rotating the materials. The feeding mechanism 24 is used to receive the materials from the pushing mechanism 23 and feed the materials out. The beneficial effect of the present invention is that the counter and the receiving baffle are provided so that the materials can be stacked for easy boxing. At the same time, the rotating mechanism is provided to adjust the direction of the materials in the horizontal direction for easy subsequent reliable processing. The present invention also has the advantages of simple structure, convenient assembly, reliable action and long service life.
[0027] The present invention also includes a material lifting mechanism 25, which has a first state when installed and a second state for lifting the material in the rotating material box 221 to facilitate the material pushing by the material pushing mechanism 23. The setting of the material lifting device raises the height of the material, making it convenient to pack the product as a whole. More specifically, the material lifting mechanism includes a material lifting box for loading materials and a material lifting drive, and the material lifting drive drives the material lifting box to reciprocate vertically. Of course, a plate can also be used to directly carry the material.
[0028] The lifting mechanism 25 includes a first lifting component 251 and a second lifting component 252, and the pushing mechanism 23 includes a first pushing component 231 and a second pushing component 232. The first lifting component 251 is used to lift the material of the rotating material box 221 to a position convenient for the first pushing component 231 to push the material, the first pushing component 231 is used to push the material on the first lifting component 251 to the second lifting component 252, the second lifting component 252 is used to lift the material to a position convenient for the second pushing component 232 to push the material, and the second pushing component 232 is used to push the material on the second lifting component 252 to the feeding mechanism 24. Specifically, the pushing mechanism usually includes a pushing drive and a pushing plate, and the pushing drive drives the pushing plate to reciprocate horizontally. The cooperation of the pushing mechanism and the lifting mechanism changes the direction of travel of the material, which is convenient for subsequent processing. Of course, in the actual production process, only one set of lifting components and one set of pushing components are set. The present invention only has two groups of lifting components and two groups of pushing components, and the materials on the rotating mechanism are pushed to the feeding mechanism through two pushing operations. This can better adapt to the stacking and subsequent processing of materials. In the actual production process, since materials such as wet wipes have different sizes and thicknesses due to specifications, and materials that are too high are easy to interfere with product components, the one-time rotating feeding and pushing process when boxing is required is easy to cause uneven materials, affecting subsequent processing. The present invention uses two groups of lifting components and two groups of pushing components, and pushes the materials on the rotating mechanism to the feeding mechanism through two pushing operations. Pushing is more reliable and more convenient. The rotating mechanism can also rotate to transport a small amount of materials, which are superimposed on the second lifting component to meet the boxing amount, avoiding the material from scattering during the rotating pushing operation.
[0029] A transition material box 26 is provided between the first material lifting component 251 and the second material lifting component 252, and a transition material pressing plate 261 is provided on the transition material box 26. The horizontal height of the transition material box 26 is higher than the horizontal height of the second material lifting component 252 when it is not lifted. Specifically, taking 10 packs of materials for boxing as an example, some materials such as wet wipes are thicker. At this time, the counter can be counted every 5 times, and the rotating mechanism will be activated to rotate the material to change the horizontal direction, which is convenient for the pushing mechanism to push the material, and then the material is pushed to the second material lifting component through the first material lifting component and the first pushing component. After being stacked on the second material lifting component to the boxing quantity, it is sent to the feeding mechanism for packaging and boxing, that is, the rotating mechanism completes the rotation feeding of a group of 10 boxes of materials every 2 times, which is convenient for the processing of multiple pieces of material or too thick materials. The role of the transition material box is to facilitate reliable pushing of materials, and the transition material pressing plate will play a role of limiting when the first pushing component pushes materials, so that the materials can be pushed reliably. More specifically, in order for the pushing mechanism to push materials reliably, a certain size of space may be allowed on the component to facilitate the pushing plate to reliably push all materials at the location to move.
[0030] The rotating mechanism 22 includes a rotating driving member 222, and the rotating driving member 222 drives the rotating material box 221 to rotate back and forth through the rotating plate 223. The rotating material box 221 includes two rotating side plates 2211, and the rotating side plates 2211 are provided with a rotating support 2212. The spacing between the two rotating side plates 2211 is adjustable and cooperates with each other to form the rotating material box 221. Such a structure allows the size of the rotating material box to be changed, so that the product can be adapted to different material box packaging. More specifically, the pushing drive, lifting drive, rotating drive member, etc. can be realized by one or more of a motor, a cylinder, a hydraulic cylinder, or a combination thereof.
[0031] The first conveying assembly 211 includes a first conveying belt 2111 and a supporting assembly 2112, wherein the supporting assembly 2112 is disposed between the first conveying belt 2111 and the receiving baffle 213, and the feeding conveying mechanism 21 is provided with a second conveying assembly 214, wherein the second conveying assembly 214 is disposed above the supporting assembly 2112 and extends to above the receiving baffle 213. Specifically, the second conveying assembly 214 includes a second conveying belt 2141, the counter 212 is disposed on the second conveying assembly 214, and the receiving baffle 213 is disposed below the outlet of the second conveying belt 2141. The first conveying assembly and the second conveying assembly cooperate with each other so that the materials can be reliably stacked at the receiving baffle, which is convenient for subsequent processing.
[0032] There are two groups of support components 2112, and the two groups of support components 2112 are symmetrically arranged with respect to the material travel direction. Each group of support components 2112 includes a movable slide 21121 and a support adjustment member 21122 for driving the movable slide 21121 to reciprocate. The material receiving baffle 213 is arranged on both sides of the material travel direction. Such a structure can adjust the relative position of the movable slide, so that the product can adapt to the feeding of different materials.
[0033] The feeding mechanism 24 includes a feeding belt 241, a feeding box 242 is provided on the feeding belt 241, and the pushing direction of the pushing mechanism 23 is perpendicular to the feeding direction of the feeding belt 241. Specifically, the feeding mechanism 24 is provided with a third pushing component 243 and a feeding outlet 244, the pushing direction of the third pushing component 243 is perpendicular to the running direction of the feeding belt 241, and there are two feeding outlets 244, one of which is set in the pushing direction of the third pushing component 243, and the other feeding outlet 244 is set in the running direction of the feeding belt 241. The setting of two feeding outlets enables the present invention to not only cooperate with a cartoning machine and other machines to realize automatic cartoning, but also can be directly loaded manually from another outlet.
[0034] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0036] Technical personnel should note that although the present invention has been described according to the above specific implementation methods, the inventive concept of the present invention is not limited to this invention, and any modification using the inventive concept will be included in the scope of protection of this patent.
Claims
1. A counting and sorting machine, characterized in that The invention relates to a material feeding and conveying device, comprising a feeding and conveying mechanism (21), a rotating mechanism (22), a pushing mechanism (23) and a feeding mechanism (24), wherein the feeding and conveying mechanism (21) comprises a first conveying component (211), a counter (212) for counting the materials passing through and a receiving baffle (213) for receiving the materials, wherein the receiving baffle (213) has a first position for supporting and blocking the materials so that the materials are stacked and a second position for releasing the support for the materials, wherein the rotating mechanism (22) comprises a rotating material box (221), wherein the rotating material box (221) has a first position for supporting the materials after the receiving baffle (213) releases the support for the materials and a second position for allowing the materials to rotate horizontally, wherein the feeding mechanism (24) is used to receive the materials from the pushing mechanism (23) and feed the materials out, and further comprises a lifting mechanism (25), wherein the lifting mechanism (25) has a first state when installed and a second state for lifting the materials in the rotating material box (221) to facilitate the pushing of the materials by the pushing mechanism (23). In the second state, the material lifting mechanism (25) comprises a first material lifting component (251) and a second material lifting component (252), and the material pushing mechanism (23) comprises a first material pushing component (231) and a second material pushing component (232). The first material lifting component (251) is used to lift the material in the rotating material box (221) to a position convenient for the first material pushing component (231) to push the material, and the first material pushing component (231) is used to push the material on the first material lifting component (251) to the second material lifting component ( 252), the second material lifting component (252) is used to lift the material to a position convenient for the second material pushing component (232) to push the material, the second material pushing component (232) is used to push the material on the second material lifting component (252) to the feeding mechanism (24), the feeding mechanism (24) includes a feeding belt (241), a feeding box (242) is provided on the feeding belt (241), and the pushing direction of the pushing mechanism (23) is arranged perpendicular to the feeding direction of the feeding belt (241).
2. The counting and material handling machine according to claim 1 is characterized in that A transition material box (26) is provided between the first material lifting component (251) and the second material lifting component (252), and a transition material pressing plate (261) is provided on the transition material box (26). The horizontal height of the transition material box (26) is higher than the horizontal height of the second material lifting component (252) when it is not lifted.
3. The counting and material handling machine according to claim 1 is characterized in that The rotating mechanism (22) comprises a rotating driving member (222), wherein the rotating driving member (222) drives the rotating material box (221) to rotate reciprocatingly via a rotating plate (223), and the rotating material box (221) comprises two rotating side plates (2211), wherein the rotating side plates (2211) are provided with rotating supports (2212), and the spacing between the two rotating side plates (2211) is adjustable and they cooperate with each other to form the rotating material box (221).
4. The counting and material handling machine according to claim 1 is characterized in that The first conveying assembly (211) comprises a first conveying belt (2111) and a supporting assembly (2112), wherein the supporting assembly (2112) is arranged between the first conveying belt (2111) and a material receiving baffle (213), and the feeding conveying mechanism (21) is provided with a second conveying assembly (214), wherein the second conveying assembly (214) is arranged above the supporting assembly (2112) and extends to above the material receiving baffle (213).
5. The counting and material handling machine according to claim 4 is characterized in that The second conveying assembly (214) comprises a second conveying belt (2141), the counter (212) is arranged on the second conveying assembly (214), and the material receiving baffle (213) is arranged below the outlet of the second conveying belt (2141).
6. The counting and material handling machine according to claim 4 is characterized in that The support components (2112) are provided in two groups and the two groups of support components (2112) are symmetrically arranged with respect to the material travel direction. Each group of support components (2112) comprises a movable slide (21121) and a support adjustment member (21122) for driving the movable slide (21121) to reciprocate. The material receiving baffle (213) is arranged on both sides of the material travel direction.
7. The counting and material handling machine according to claim 1, characterized in that The feeding mechanism (24) is provided with a third pushing component (243) and a feeding outlet (244); the pushing direction of the third pushing component (243) is arranged perpendicular to the running direction of the feeding belt (241); there are two feeding outlets (244), one of which is arranged in the pushing direction of the third pushing component (243), and the other of which is arranged in the running direction of the feeding belt (241).
Citation Information
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