Automatic production equipment for shaded pole motor and production method for shaded pole motor

By designing an automatic production equipment combining indexing discs and robots, the problems of low automation, high labor costs and low production efficiency in the existing technology are solved, and the efficient and automated production of the cover motor is achieved, and the Finished product quality.

CN111082609BActive Publication Date: 2025-02-07GUANGDONG GALANZ ELECTRIC PARTS MFG CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN201911286481.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-13
Publication Date
2025-02-07
Estimated Expiration
2039-12-13

AI Technical Summary

Technical Problem

The existing cover motor production equipment has low degree of automation, high labor costs, low production efficiency, and average finished product quality.

Method used

An automatic production equipment including an indexing disc, a robot, a production device and a transmission device is designed. Through the cooperation of the indexing disc and a robot, the fully automatic production of the cover motor is realized.

Benefits of technology

It greatly reduces labor costs, improves production efficiency, ensures the quality of the finished product, and detects scrap in real time through the front and back detection device of the stator to prevent waste from appearing in the finished product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111082609B_ABST
    Figure CN111082609B_ABST
Patent Text Reader

Abstract

An automatic production equipment for shaded-pole motors and a production method for shaded-pole motors, the automatic production equipment comprising a first body, a second body and a storage table, a dividing plate is provided on the upper part of the first body, a plurality of toolings are provided on the outer circle of the dividing plate, a feeding manipulator, a stator front and back detection device, a lower bracket manipulator, a first rivet manipulator, a second rivet manipulator, a rivet compacting device and a sorting device are provided counterclockwise on the circumference of the dividing plate, a feeding track is provided between the feeding manipulator and the storage table, two rotor transfer assembly devices and an upper bracket transfer assembly device are provided on the upper part of the second body, a transmission track is provided between the sorting device and each rotor transfer assembly device, a rotor feeding device is provided on one side of the second machine table, and a rotor transmission track is provided between the rotor feeding device and each rotor transfer assembly device. The automatic production equipment for shaded-pole motors of the present invention can realize fully automated production, reduce labor costs, and greatly improve the production efficiency of shaded-pole motors.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of shaded pole motors, and in particular to automatic production equipment and a production method of shaded pole motors. Background Art

[0002] Chinese patent document number CN207559803U disclosed a U-shaped device for simplifying the setting of short-circuit rings in the manufacture of shaded-pole motor stators on June 29, 2018. In the utility model, the device includes: a short-circuit ring insertion device, a short-circuit ring bending device, a silicon steel sheet flipping device and a welding device, a first conveyor line for conveying silicon steel sheets, a second conveyor line connected to the first conveyor line, a third conveyor line connected to the second conveyor line, a fourth conveyor line for conveying the flipped silicon steel sheets into the welding device, and a conveying motor; a frame, a first track arranged on the frame and supporting part of the first conveyor line, a second track connected to the first track and supporting part of the second conveyor line, a third track connected to the second track and supporting part of the third conveyor line, a fourth track for supporting the fourth conveyor line, and a return device arranged on the frame. The production equipment of this shaded-pole motor has a relatively low degree of automation, and requires a large number of production personnel to operate, resulting in relatively high labor costs. In addition, the production efficiency of this equipment is not high, and the quality of the finished shaded-pole motor produced is average.

[0003] Therefore, further improvements are necessary. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic production device for shaded pole motors and a production method for shaded pole motors with simple structure, high production efficiency, high degree of automation and low labor cost, so as to overcome the shortcomings of the prior art.

[0005] An automatic production equipment for shaded-pole motors designed for this purpose comprises a first body, a second body and a material storage table, characterized in that: a dividing plate is arranged on the upper part of the first body, a plurality of toolings are arranged on the outer circle of the dividing plate, a feeding manipulator, a stator front and back detection device, a lower bracket manipulator, a first rivet manipulator, a second rivet manipulator, a rivet compacting device and a sorting device are arranged in counterclockwise order on the circumference of the dividing plate corresponding to each tooling, a feeding track is arranged between the feeding manipulator and the material storage table, and two rotor transfer assemblies are arranged on the upper part of the second body. Device and upper bracket transferring and assembling device, a transmission track is provided between the sorting device and each rotor transferring and assembling device, a rotor feeding device is provided on one side of the second body, a rotor transmission track is provided between the rotor feeding device and each rotor transferring and assembling device, and a discharging track is provided on one side of the upper bracket transferring and assembling device; a lower bracket transmission device is provided on one side of the lower bracket manipulator, a first rivet transmission device is provided on one side of the first rivet manipulator, a second rivet transmission device is provided on one side of the second rivet manipulator, and an upper bracket transmission device is provided on one side of the upper bracket transferring and assembling device.

[0006] The sorting device comprises a flipping mechanism and a one-to-two-channel mechanism, the flipping mechanism is connected in the middle of the one-to-two-channel mechanism, both ends of the one-to-two-channel mechanism are respectively connected to corresponding transmission tracks, and a sorting flipping manipulator is arranged on the flipping mechanism.

[0007] The rotor transfer and assembly device includes a first bearing correction mechanism and a rotor installation robot, the first bearing correction mechanism is provided with a flattening robot, the upper bracket transfer and assembly device includes a second bearing correction mechanism, an upper bracket installation robot and a rotor shaft positioning fixture, and the second bearing correction mechanism is provided with a flattening robot.

[0008] The lower bracket transmission device includes a lower bracket vibrating loading tray and a lower bracket transmission guide rail, one end of the lower bracket transmission guide rail is connected to the top notch of the lower bracket vibrating loading tray, and the lower bracket manipulator is arranged at the other end of the lower bracket transmission guide rail; the upper bracket transmission device includes an upper bracket vibrating loading tray and an upper bracket transmission guide rail, one end of the upper bracket transmission guide rail is connected to the top notch of the upper bracket vibrating loading tray, and the upper bracket installation manipulator is arranged at the other end of the upper bracket transmission guide rail.

[0009] The first rivet transmission device includes a first rivet vibration loading tray and a first rivet transmission guide rail, one end of the first rivet transmission guide rail is connected to the top notch of the first rivet vibration loading tray, and the first rivet manipulator is arranged at the other end of the first rivet transmission guide rail; the second rivet transmission device includes a second rivet vibration loading tray and a second rivet transmission guide rail, one end of the second rivet transmission guide rail is connected to the top notch of the second rivet vibration loading tray, and the second rivet manipulator is arranged at the other end of the second rivet transmission guide rail.

[0010] The loading track includes a stator batch track and a stator single-row track. The stator batch track is arranged on the material storage table, the stator single-row track is arranged between the material storage table and the first body, and the loading manipulator is arranged at one end of the stator single-row track.

[0011] A first control display screen for controlling the operation of the first body is disposed on the upper portion of the first body, and a second control display screen for controlling the operation of the second body is disposed on the upper portion of the second body.

[0012] The rotor transmission track comprises an upper rotor transmission track and a lower rotor transmission track. The upper rotor transmission track is located directly above the lower rotor transmission track, and the lower rotor transmission track is connected to the rotor feeding device.

[0013] A production method of a shaded-pole motor designed for this purpose is characterized by comprising the following steps: A. The stator on the storage table is loaded through the stator batch track transmission, then transmitted through the stator single-row track, and then clamped to the tooling of the indexing plate by a loading manipulator, and then the indexing plate is rotated counterclockwise to the detection tooling position, and the front and back sides of the stator are detected by the stator front and back detection device. If qualified, the indexing plate is rotated to the lower bracket tooling position, and if unqualified, the stator is moved out of the indexing plate by the manipulator;

[0014] B. After the front and back sides of the stator are inspected and qualified in step A, the indexing plate is rotated to the lower bracket tooling position, the lower bracket is loaded by the lower bracket transmission device, and then the lower bracket is clamped to the indexing plate by the lower bracket manipulator, and then the lower bracket manipulator installs the lower bracket on the stator;

[0015] C. After the lower bracket is assembled, the indexing plate rotates counterclockwise to the first rivet installation position, the first rivet is transferred and loaded by the first rivet transmission device, and then the first rivet is installed on the stator equipped with the lower bracket by the first rivet manipulator, and then the indexing plate rotates counterclockwise to the second rivet installation position, the second rivet is transferred and loaded by the second rivet transmission device, and then the second rivet is installed on the stator equipped with the lower bracket and the first rivet by the second rivet manipulator;

[0016] D. After the second rivet is assembled, the indexing plate rotates counterclockwise to the rivet compaction installation position, and the manipulator on the rivet compaction device compacts the first rivet and the second rivet;

[0017] E. After the first rivet and the second rivet are pressed, the indexing plate rotates counterclockwise to the sorting and transmission position, and the sorting and flipping robot pushes out the semi-finished product of the shaded-pole motor equipped with the lower bracket, the first rivet and the second rivet and flips it 180°. Then the sorting and flipping robot evenly distributes the semi-finished product to each channel of the one-to-two-channel mechanism according to the quantity;

[0018] F. After the semi-finished product is distributed to the one-to-two channel mechanism, it is transferred to the rotor transfer assembly position by the transmission track, and then the first bearing correction mechanism performs bearing correction. After the correction is completed, the semi-finished product is transferred to the rotor installation position, the rotor is loaded through the rotor transmission track, and then the rotor installation manipulator installs the rotor on the semi-finished product;

[0019] G. After the rotor is assembled, the semi-finished product is transferred to the upper bracket transfer assembly position by the transmission track, and then the bearing is corrected by the second bearing correction mechanism. After the correction is completed, the semi-finished product is transferred to the upper bracket installation position, and the upper bracket is loaded through the upper bracket transmission device. The rotor shaft is first positioned by the rotor shaft positioning fixture, and then the upper bracket is installed on the semi-finished product by the upper bracket installation manipulator; after the upper bracket is assembled, the finished shaded pole motor is transferred off the line by the discharge track.

[0020] In step G, the installation of the upper bracket has three steps, namely:

[0021] a. When the upper bracket does not contact the rotor shaft, the upper bracket installation manipulator descends quickly;

[0022] b. When the upper bracket just contacts the rotor shaft, the upper bracket installation manipulator slowly descends to stably access the upper bracket;

[0023] c. After the upper bracket is connected to the rotor shaft, the upper bracket installation manipulator descends quickly to complete the installation of the upper bracket.

[0024] The automatic production equipment of the shaded-pole motor of the present invention realizes the fully automated production of the shaded-pole motor through the cooperation of the dividing plate, various manipulators, various production devices and various transmission devices, which greatly reduces the labor cost. The automatic production equipment has a simple structure and reduces the cost of the equipment. The setting of the dividing plate facilitates the transmission of tooling. The sorting device is set corresponding to the dividing plate. Since the production efficiency of the first body equipped with the dividing plate is twice that of the second body, two rotor transfer and assembly devices and an upper bracket transfer and assembly device are set on the second body. The semi-finished products are evenly distributed to each transmission track according to the quantity through the sorting device, and then the rotor transfer and assembly devices and the upper bracket transfer and assembly devices work at the same time, so that the production efficiency of the second body is the same as that of the first body, which can greatly improve the production efficiency of the entire production equipment. The stator front and back side detection device can detect whether the stator of the shaded-pole motor is qualified in real time, and screen out waste products in time to prevent waste products from appearing in the finished product of the shaded-pole motor and improve the quality of the finished product of the shaded-pole motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of automatic production equipment in one embodiment of the present invention.

[0026] Figure 2 It is a schematic diagram of the overall structure of another aspect of the automatic production equipment in one embodiment of the present invention.

[0027] Figure 3 It is a top view of an automatic production equipment in one embodiment of the present invention.

[0028] Figure 4 It is a schematic diagram of the overall structure of a rotor transfer assembly device, an upper bracket transfer assembly device and an upper bracket transmission device in one embodiment of the present invention.

[0029] Figure 5 It is a front view of an automatic production equipment in one embodiment of the present invention.

[0030] Figure 6 Schematic diagram of the structure of a bearing of a shaded-pole motor in one embodiment of the present invention. DETAILED DESCRIPTION

[0031] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0032] See also Figure 1-Figure 6 The automatic production equipment of the shaded-pole motor comprises a first machine body A, a second machine body B and a material storage platform C. A dividing plate 9 is arranged on the upper part of the first machine body A. A plurality of toolings 25 are arranged on the outer circle of the dividing plate 9. A feeding manipulator 26, a stator front and back detection device 27, a lower bracket manipulator 22, a first rivet manipulator 21, a second rivet manipulator 20, a rivet compacting device 19 and a sorting device J are arranged in a counterclockwise order on the circumferential side of the dividing plate 9 corresponding to each tooling 25. A feeding track is arranged between the feeding manipulator 26 and the material storage platform C. Two rotor transfer and assembly devices D and an upper A transmission track 3 is provided between the bracket transfer assembly device E, the sorting device J and each rotor transfer assembly device D, a rotor feeding device K is provided on one side of the second body B, a rotor transmission track 6 is provided between the rotor feeding device K and each rotor transfer assembly device D, and a discharge track 7 is provided on one side of the upper bracket transfer assembly device E; a lower bracket transmission device I is provided on one side of the lower bracket manipulator 22, a first rivet transmission device H is provided on one side of the first rivet manipulator 21, a second rivet transmission device G is provided on one side of the second rivet manipulator 20, and an upper bracket transmission device F is provided on one side of the upper bracket transfer assembly device E. When the automatic production equipment is working, the indexing plate 9 rotates clockwise and indexes the completed previous process to the next process, which is convenient for the transmission of the tooling 25 and improves production efficiency.

[0033] The sorting device J includes a flipping mechanism 18 and a one-to-two channel mechanism 23. The flipping mechanism 18 is connected in the middle of the one-to-two channel mechanism 23. Both ends of the one-to-two channel mechanism 23 are respectively connected to the corresponding transmission tracks 3. A sorting flipping manipulator 24 is provided on the flipping mechanism 18. The sorting device J divides the semi-finished products into each transmission track 3 according to the quantity by the sorting flipping manipulator 24 and the one-to-two channel mechanism 23. Then, each rotor transfer assembly device D and the upper bracket transfer assembly device E work simultaneously, so that the production efficiency of the second body B is the same as that of the first body A, which can greatly improve the production efficiency of the entire production equipment.

[0034] The rotor transfer assembly device D includes a first bearing correction mechanism 30 and a rotor installation manipulator 29, and a flattening manipulator is provided on the first bearing correction mechanism 30. The upper bracket transfer assembly device E includes a second bearing correction mechanism 28, an upper bracket installation manipulator 31 and a rotor shaft positioning fixture 5, and a flattening manipulator is provided on the second bearing correction mechanism 28. Figure 5 and Figure 6As shown, the first bearing correction mechanism 30 and the second bearing correction mechanism 28 are actually flattening devices. Because the bearing g of the shaded pole motor is rotatable, the bearing g can be flattened and corrected by the flattening manipulator to ensure that the docking hole 32 on the bearing g can be aligned with the rotor e. Figure 6 It is a schematic diagram of the structure after the bearing g is flattened; the rotor shaft positioning fixture 5 can clamp the rotor shaft on the rotor e. Because the rotor e has no fixed structure after being installed on the semi-finished shaded-pole motor, it is necessary to clamp the rotor shaft of the rotor e. While the rotor shaft is clamped, the upper bracket f is installed on the semi-finished shaded-pole motor.

[0035] The lower bracket transmission device I includes a lower bracket vibration loading tray 17 and a lower bracket transmission guide rail 16, one end of which is docked at the top notch of the lower bracket vibration loading tray 17, and a lower bracket manipulator 22 is arranged at the other end of the lower bracket transmission guide rail 16; the upper bracket transmission device F includes an upper bracket vibration loading tray 11 and an upper bracket transmission guide rail 8, one end of which is docked at the top notch of the upper bracket vibration loading tray 11, and an upper bracket installation manipulator 31 is arranged at the other end of the upper bracket transmission guide rail 8. The upper bracket f and the lower bracket b are orderly transmitted in the lower bracket transmission guide rail 16 and the upper bracket transmission guide rail 8 respectively, which greatly improves the transmission efficiency.

[0036] The first rivet transmission device H includes a first rivet vibration loading tray 14 and a first rivet transmission guide rail 15, one end of the first rivet transmission guide rail 15 is butted at the top notch of the first rivet vibration loading tray 14, and a first rivet manipulator 21 is arranged at the other end of the first rivet transmission guide rail 15; the second rivet transmission device G includes a second rivet vibration loading tray 12 and a second rivet transmission guide rail 13, one end of the second rivet transmission guide rail 13 is butted at the top notch of the second rivet vibration loading tray 12, and a second rivet manipulator 20 is arranged at the other end of the second rivet transmission guide rail 13. The first rivet c and the second rivet d are orderly transmitted in the first rivet transmission guide rail 15 and the second rivet transmission guide rail 13, respectively, which greatly improves the transmission efficiency.

[0037] The loading track includes a stator batch track 10 and a stator single-row track 1. The stator batch track 10 is arranged on the storage platform C, the stator single-row track 1 is arranged between the storage platform C and the first body A, and the loading robot 26 is arranged at one end of the stator single-row track 1.

[0038] A first control display screen 2 for controlling the operation of the first body A is provided on the upper part of the first body A, and a second control display screen 4 for controlling the operation of the second body B is provided on the upper part of the second body B. Production personnel can adjust process parameters through the control display screen and monitor the production status of the automatic production equipment in real time to produce high-quality products.

[0039] The rotor transmission track 6 includes an upper rotor transmission track 6.1 and a lower rotor transmission track 6.2. The upper rotor transmission track 6.1 is located directly above the lower rotor transmission track 6.2. The lower rotor transmission track 6.2 is connected to the rotor feeding device K. The upper and lower rotor transmission tracks can save machine space and reduce the size of the machine.

[0040] A production method for a shaded-pole motor comprises the following steps:

[0041] A. The stator a on the storage table C is loaded through the stator batch track 10, and then transferred through the stator single row track 1, and then clamped to the fixture 25 of the indexing plate 9 by the loading manipulator 26, and then the indexing plate 9 rotates counterclockwise to the detection fixture position, and the stator front and back sides are detected by the stator front and back detection device 27. If qualified, the indexing plate 9 is rotated to the lower bracket fixture position, and if unqualified, the stator a is moved out of the indexing plate 9 by the manipulator;

[0042] B. After the front and back sides of the stator a in step A are inspected and qualified, the indexing plate 9 is rotated to the lower bracket tooling position, the lower bracket b is loaded by the lower bracket transmission device I, and then the lower bracket manipulator 22 clamps the lower bracket b to the indexing plate 9, and then the lower bracket manipulator 22 installs the lower bracket b on the stator a;

[0043] C. After the lower bracket b is assembled, the indexing plate 9 rotates counterclockwise to the first rivet installation position, the first rivet c is transferred and loaded by the first rivet transmission device H, and then the first rivet manipulator 21 installs the first rivet c on the stator a equipped with the lower bracket b, and then the indexing plate 9 rotates counterclockwise to the second rivet installation position, the second rivet d is transferred and loaded by the second rivet transmission device G, and then the second rivet manipulator 20 installs the second rivet d on the stator a equipped with the lower bracket b and the first rivet c;

[0044] D. After the second rivet d is assembled, the indexing plate 9 rotates counterclockwise to the rivet compacting installation position, and the manipulator on the rivet compacting device 19 compacts the first rivet c and the second rivet d; E. After the first rivet c and the second rivet d are compacted, the indexing plate 9 rotates counterclockwise to the sorting and transmission position, and the sorting and flipping manipulator 24 pushes out the semi-finished product of the shaded-pole motor equipped with the lower bracket b, the first rivet c and the second rivet d and flips it 180°, and then the sorting and flipping manipulator 24 evenly distributes the semi-finished product to each channel of the one-to-two channel mechanism 23 according to the quantity; F. After the semi-finished product is distributed to the one-to-two channel mechanism 23, it is transferred to the rotor transfer assembly position by the transmission track 3, and then the first bearing correction mechanism 3 0 performs bearing correction. After the correction is completed, the semi-finished product is transferred to the rotor installation position, the rotor e is loaded through the rotor transmission track 6, and then the rotor installation robot 29 installs the rotor e on the semi-finished product; G. After the rotor e is assembled, the semi-finished product is transferred to the upper bracket transfer assembly position by the transmission track 3, and then the second bearing correction mechanism 28 performs bearing correction. After the correction is completed, the semi-finished product is transferred to the upper bracket installation position, the upper bracket f is loaded through the upper bracket transmission device F, the rotor shaft is first positioned by the rotor shaft positioning fixture 5, and then the upper bracket installation robot 31 installs the upper bracket f on the semi-finished product; after the upper bracket f is assembled, the finished shaded-pole motor is transferred off the line by the discharge track 7.

[0045] In step G, the installation of the upper bracket f has three strokes, namely:

[0046] a. When the upper bracket f does not contact the rotor shaft, the upper bracket mounting manipulator 31 descends rapidly;

[0047] b. When the upper bracket f just touches the rotor shaft, the upper bracket mounting manipulator 31 slowly descends to ensure

[0048] The rotor shaft can be stably connected to the upper bracket f;

[0049] c. After the upper bracket f is connected to the rotor shaft, the upper bracket installation manipulator 31 descends quickly to complete the installation of the upper bracket f.

[0050] The above is a preferred embodiment of the present invention, which shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for illustrating the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An automatic production device for a shaded pole motor, comprising a first body (A), a second body (B) and a material storage table (C), characterized in that: The upper part of the first machine body (A) is provided with a dividing plate (9), and a plurality of toolings (25) are arranged on the outer circle of the dividing plate (9). A loading manipulator (26), a stator front and back detection device (27), a lower bracket manipulator (22), a first rivet manipulator (21), a second rivet manipulator (20), a rivet compacting device (19) and a sorting device (J) are arranged in a counterclockwise order on the circumferential side of the dividing plate (9) corresponding to each tooling (25). A loading track is arranged between the loading manipulator (26) and the storage platform (C). The upper part of the second machine body (B) is provided with two rotor transfer assembly devices (D) and an upper bracket transfer assembly device (E). The sorting device (J) ) and each rotor transfer and assembly device (D), a transmission track (3) is provided between the second body (B) and each rotor transfer and assembly device (D), a rotor loading device (K) is provided on one side of the second body (B), a rotor transmission track (6) is provided between the rotor loading device (K) and each rotor transfer and assembly device (D), and a discharge track (7) is provided on one side of the upper bracket transfer and assembly device (E); a lower bracket transmission device (I) is provided on one side of the lower bracket manipulator (22), a first rivet transmission device (H) is provided on one side of the first rivet manipulator (21), a second rivet transmission device (G) is provided on one side of the second rivet manipulator (20), and an upper bracket transmission device (F) is provided on one side of the upper bracket transfer and assembly device (E).

2. The automatic production equipment for shaded-pole motors according to claim 1, characterized in that: The sorting device (J) comprises a flipping mechanism (18) and a one-to-two channel mechanism (23); the flipping mechanism (18) is connected in the middle of the one-to-two channel mechanism (23); both ends of the one-to-two channel mechanism (23) are respectively connected to corresponding transmission tracks (3); and a sorting flipping manipulator (24) is arranged on the flipping mechanism (18).

3. The automatic production equipment for shaded-pole motors according to claim 2, characterized in that: The rotor transfer assembly device (D) comprises a first bearing correction mechanism (30) and a rotor installation manipulator (29), the first bearing correction mechanism (30) being provided with a flattening manipulator, and the upper bracket transfer assembly device (E) comprises a second bearing correction mechanism (28), an upper bracket installation manipulator (31) and a rotor shaft positioning fixture (5), the second bearing correction mechanism (28) being provided with a flattening manipulator.

4. The automatic production equipment for shaded-pole motors according to claim 3, characterized in that: The lower bracket transmission device (I) comprises a lower bracket vibrating loading tray (17) and a lower bracket transmission guide rail (16), one end of the lower bracket transmission guide rail (16) is butted against the top notch of the lower bracket vibrating loading tray (17), and a lower bracket manipulator (22) is arranged at the other end of the lower bracket transmission guide rail (16); the upper bracket transmission device (F) comprises an upper bracket vibrating loading tray (11) and an upper bracket transmission guide rail (8), one end of the upper bracket transmission guide rail (8) is butted against the top notch of the upper bracket vibrating loading tray (11), and an upper bracket installation manipulator (31) is arranged at the other end of the upper bracket transmission guide rail (8).

5. The automatic production equipment for shaded-pole motors according to claim 4, characterized in that: The first rivet transmission device (H) comprises a first rivet vibration loading tray (14) and a first rivet transmission guide rail (15), one end of the first rivet transmission guide rail (15) is butted against the top notch of the first rivet vibration loading tray (14), and a first rivet manipulator (21) is arranged at the other end of the first rivet transmission guide rail (15); the second rivet transmission device (G) comprises a second rivet vibration loading tray (12) and a second rivet transmission guide rail (13), one end of the second rivet transmission guide rail (13) is butted against the top notch of the second rivet vibration loading tray (12), and a second rivet manipulator (20) is arranged at the other end of the second rivet transmission guide rail (13).

6. The automatic production equipment for shaded-pole motors according to claim 5, characterized in that: The loading track comprises a stator batch track (10) and a stator single-row track (1); the stator batch track (10) is arranged on a material storage platform (C); the stator single-row track (1) is arranged between the material storage platform (C) and the first machine body (A); and a loading robot (26) is arranged at one end of the stator single-row track (1).

7. The automatic production equipment for shaded-pole motors according to claim 6, characterized in that: A first control display screen (2) for controlling the operation of the first machine body (A) is provided on the upper part of the first machine body (A), and a second control display screen (4) for controlling the operation of the second machine body (B) is provided on the upper part of the second machine body (B).

8. The automatic production equipment for shaded-pole motors according to claim 7, characterized in that: The rotor transmission track (6) comprises an upper rotor transmission track (6.1) and a lower rotor transmission track (6.2); the upper rotor transmission track (6.1) is located directly above the lower rotor transmission track (6.2); and the lower rotor transmission track (6.2) is connected to a rotor feeding device (K).

9. A method for producing a shaded-pole motor, using the automatic production equipment for a shaded-pole motor as claimed in claim 8, characterized in that: The following steps are involved: A. The stator (a) on the storage table (C) is loaded by the stator batch track (10), then transferred by the stator single row track (1), and then clamped to the tooling (25) of the indexing plate (9) by the loading manipulator (26), and then the indexing plate (9) is rotated counterclockwise to the detection tooling position, and the front and back sides of the stator are detected by the stator front and back detection device (27). If qualified, the indexing plate (9) is rotated to the lower bracket tooling position. If unqualified, the stator (a) is removed from the indexing plate (9) by the manipulator; B. After the front and back sides of the stator (a) in step A are detected to be qualified, the indexing plate (9) is rotated to the lower bracket tooling position, the lower bracket (b) is loaded by the lower bracket transmission device (I), and then the lower bracket manipulator (22) moves the lower bracket (b) to the lower bracket. The bracket (b) is clamped onto the indexing plate (9), and then the lower bracket manipulator (22) installs the lower bracket (b) onto the stator (a); C. After the lower bracket (b) is assembled, the indexing plate (9) rotates counterclockwise to the first rivet installation position, the first rivet (c) is transferred and loaded by the first rivet transmission device (H), and then the first rivet manipulator (21) installs the first rivet (c) on the stator (a) equipped with the lower bracket (b), and then the indexing plate (9) rotates counterclockwise to the second rivet installation position, the second rivet (d) is transferred and loaded by the second rivet transmission device (G), and then the second rivet manipulator (20) installs the second rivet (d) on the stator (a) equipped with the lower bracket (b) and the first rivet (c); D , after the second rivet (d) is assembled, the indexing plate (9) rotates counterclockwise to the rivet compacting installation position, and the manipulator on the rivet compacting device (19) compacts the first rivet (c) and the second rivet (d); E. After the first rivet (c) and the second rivet (d) are compacted, the indexing plate (9) rotates counterclockwise to the sorting and transmission position, and the sorting and flipping manipulator (24) pushes out the semi-finished product of the shaded-pole motor equipped with the lower bracket (b), the first rivet (c) and the second rivet (d) and flips it 180 degrees, and then the sorting and flipping manipulator (24) evenly distributes the semi-finished product to each channel of the one-to-two channel mechanism (23) according to the quantity; F. After the semi-finished product is distributed to the one-to-two channel mechanism (23), it is transferred to the rotor transfer device by the transmission track (3) The semi-finished product is placed at the assembly position, and then the first bearing correction mechanism (30) performs bearing correction. After the correction is completed, the semi-finished product is transferred to the rotor installation position, the rotor (e) is loaded through the rotor transmission track (6), and then the rotor installation robot (29) installs the rotor (e) on the semi-finished product; G. After the rotor (e) is assembled, the semi-finished product is transferred to the upper bracket transfer assembly position by the transmission track (3), and then the second bearing correction mechanism (28) performs bearing correction. After the correction is completed, the semi-finished product is transferred to the upper bracket installation position, the upper bracket (f) is loaded through the upper bracket transmission device (F), the rotor shaft is first positioned by the rotor shaft positioning fixture (5), and then the upper bracket (f) is installed on the semi-finished product by the upper bracket installation robot (31);After the upper bracket (f) is assembled, the finished shaded-pole motor is transported off the production line by the discharge track (7). ; 10. The method for producing a shaded-pole motor according to claim 9, characterized in that: In step G, the installation of the upper bracket (f) has three strokes, namely: a. when the upper bracket (f) does not contact the rotor shaft, the upper bracket installation manipulator (31) descends rapidly; b. when the upper bracket (f) just contacts the rotor shaft, the upper bracket installation manipulator (31) descends slowly to stably access the upper bracket (f); c. after the upper bracket (f) is accessed to the rotor shaft, the upper bracket installation manipulator (31) descends rapidly to complete the installation of the upper bracket (f).

Citation Information

Patent Citations

  • Set up U type equipment of short circuit ring in manufacturing of simplification shaded pole motor stator

    CN207559803U

  • Automatic production equipment of shaded pole motor

    CN211606332U