A vibration bubbling device
Through the vibrating bubble device, the vibration of the impact of the impact blocks generates vibration to escape and form foam, which solves the problems of external media pollution and low oxygen reduction efficiency in the prior art, and realizes the Safe and effective oxygen reduction effect.
Patent Information
- Application Number
- CN202010219008.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-25
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2040-03-25
AI Technical Summary
Existing high-pressure bubble booster devices require the addition of external media during the filling process of beer or steam-containing beverages, resulting in the failure to effectively reduce pollution and oxygen, especially during the low-speed filling process.
A vibration bubble stimulation device is designed to cause vibrations to impact the container by driving the impact block through the cylinder, causing dissolved gas to escape to form foam, replacing air, reducing oxygen content, and quickly completing the seal before the cover to prevent air from entering again.
There is no need to add external media, the safety is improved, the product quality is not affected, the oxygen content is significantly reduced, the operation is simple and can be used in combination with other foaming methods.
Smart Images

Figure CN111252711B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a bubble exciting device in the field of liquid filling, in particular to a device which generates bubble exciting effect through vibration. Background Art
[0002] When beer or carbonated beverages are filled, after the container is capped, the oxygen contained in the gas between the cap and the beer or carbonated beverage liquid surface will have an adverse effect on the taste, color, shelf life, etc. of the product. Therefore, before the container is capped, a high-pressure bubbling device needs to be added to reduce the oxygen content in the container.
[0003] Figure 1 It is the nozzle part of the currently used high-pressure foaming device. High-pressure hot water is sprayed from the hot water nozzle into the filled container and reaches a certain depth below the surface of the beer or carbonated beverage. The heat and disturbance of the hot water cause the CO2 dissolved in the beer or carbonated beverage to turn into gas and precipitate, generating foam. These foams will fill the space above the surface of the beer or carbonated beverage, expel the air, and then move to the capping station to cap the container, and the oxygen contained in the product will be greatly reduced.
[0004] However, people have found in actual use that this bubbling method will cause two bad effects:
[0005] First, it is necessary to add external media (hot water) into the container, which affects the concentration and other properties of the material itself, and there is a risk of contaminating the material.
[0006] Secondly, the foam produced will break and disappear during the movement of the container, and the air will be refilled before reaching the capping station, which cannot really reduce the amount of oxygen contained in the product, especially in the low-speed filling process. Summary of the invention
[0007] In view of the above problems, the present invention proposes a vibration bubbling device which has a sophisticated structure, is easy to operate and has high processing efficiency, and can generate bubbling effect through vibration, thereby effectively reducing the oxygen contained in the product.
[0008] The technical solution of the present invention is as follows: the vibration bubble-inducing device is arranged before the capping station on the filling production line, and the vibration bubble-inducing device includes a bracket, a cylinder and a collision block. The bracket is fixedly connected in the filling production line, and the cylinder and the collision block are connected to the bracket. The collision block is located on one side of the container, and the collision block is driven by the cylinder to impact the container.
[0009] One end of the impact block is hinged on the bracket, and the other end is located on the side of the bottle mouth of the container. One end of the cylinder is hinged on the bracket, and the other end is hinged to the middle of the impact block. The impact block is driven by the cylinder to hit the bottle mouth of the container, causing the container to vibrate.
[0010] The vibration foaming device also includes a detection switch, which is fixedly connected to the filling production line and located on a side of the bracket away from the capping station. Whether a container passes by is detected by the detection switch.
[0011] The bracket is also fixedly connected with a solenoid valve for controlling the movement of the cylinder.
[0012] The impact block is horizontally arranged, and one end of the impact block is hinged on the bracket through a vertically arranged rotating shaft 1. The cylinder is horizontally arranged, and one end of the cylinder is hinged on the bracket through a vertically arranged rotating shaft 2, and the other end is hinged to the middle of the impact block through a vertically arranged rotating shaft 3.
[0013] The present invention installs a detection switch at the front section of the container running route. When the detection switch detects that a container has passed, the detection switch sends a signal to the PLC. Through the workstation delay, when the container runs to the position where the impact block is located, the solenoid valve is triggered, and the cylinder drives the impact block to move to hit the container; thereafter, the vibration generated by the impact will be quickly transmitted to the material in the container, so that the gas originally dissolved in the material escapes under the action of the vibration, and the escaped gas will generate foam on the upper part of the liquid surface to replace the original air; in actual use, the cylinder stroke, speed and the impact position of the impact block can be adjusted so that the generated foam can cover the entire space on the upper part of the container, so that the oxygen contained in the product will be greatly reduced; finally, the sealing is completed quickly after the foam is generated, thereby effectively preventing external air from entering the container again.
[0014] The present invention has the following beneficial effects:
[0015] 1. The vibration foaming method does not require the addition of external media to generate foam, thus avoiding safety hazards and impact on product quality.
[0016] 2. Choose a suitable installation location so that the sealing can be completed immediately after the foam is stimulated to prevent the air from entering again when the foam subsides.
[0017] 3. This device can be used in combination with other bubble-stimulating methods.
[0018] Fourth, the present invention has a simple structure and is relatively convenient to implement. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the prior art;
[0020] Figure 2 It is a schematic diagram of the structure of the present invention;
[0021] Figure 3 is a stereogram of the present invention;
[0022] In the figure, 1 is a container, 2 is a detection switch, 3 is a cylinder, 4 is a collision block, 5 is a solenoid valve, and 6 is a bracket. DETAILED DESCRIPTION
[0023] The present invention Figure 2-3 As shown, the vibration bubble device is arranged before the capping station on the filling production line. The vibration bubble device includes a bracket 6, a cylinder 3 and a bumper 4. The bracket 6 is fixedly connected in the filling production line. The cylinder and the bumper are connected to the bracket. The bumper is on one side of the container. The cylinder drives the bumper to hit the container, so that the container vibrates. In this way, the reciprocating swing of the bumper 4 driven by the cylinder 3 will hit the container. In actual use, the hitting speed and hitting height of the cylinder 3 can be adjusted so that the bubbles generated by the material in the container 1 can just fill the space above the liquid surface to replace the air on the original liquid surface, and then quickly enter the capping station to quickly complete the sealing to prevent the air from being re-integrated.
[0024] One end of the impact block 4 is hinged on the bracket 6, and the other end is located on the side of the bottle mouth of the container. One end of the cylinder 3 is hinged on the bracket 6, and the other end is hinged to the middle of the impact block 4. The impact block 4 is driven by the cylinder 3 to hit the bottle mouth of the container, causing the container to vibrate.
[0025] The vibration foaming device also includes a detection switch 2, which is fixedly connected to the filling production line and located on a side of the bracket away from the capping station. The detection switch 2 is used to detect whether a container passes by.
[0026] The bracket 6 is also fixedly connected with a solenoid valve 5 for controlling the movement of the cylinder.
[0027] A detection switch is installed at the front section of the container's running route. When the detection switch detects that a container has passed, the detection switch sends a signal to the PLC. Through the workstation delay, when the container runs to the position of the impact block, the solenoid valve is triggered, and the cylinder drives the impact block to hit the container; thereafter, the vibration generated by the impact will be quickly transmitted to the material in the container, causing the gas originally dissolved in the material to escape under the action of the vibration, and the escaped gas will generate foam on the upper part of the liquid surface to replace the original air; in actual use, the cylinder stroke, speed and the impact position of the impact block can be adjusted so that the generated foam can cover the entire space above the container, so that the oxygen contained in the product will be greatly reduced; finally, the sealing is completed quickly after the foam is generated, thereby effectively preventing external air from entering the container again.
[0028] The impact block 4 is arranged horizontally, and one end of the impact block 4 is hinged to the bracket 6 via a vertically arranged rotating shaft 1. The cylinder 3 is arranged horizontally, and one end of the cylinder 3 is hinged to the bracket 6 via a vertically arranged rotating shaft 2, and the other end of the cylinder 3 is hinged to the middle of the impact block 4 via a vertically arranged rotating shaft 3. In this way, the reciprocating motion of the piston rod in the cylinder on the horizontal plane can effectively drive the impact block to swing back and forth around the axis of the rotating shaft 1, thereby making a stable impact action on the bottle mouth of the container.
[0029] Preferably, vibration bubbling can be used in combination with other bubbling methods.
[0030] It can be understood that the above specific description of the present invention is only used to illustrate the present invention and is not limited to the technical solutions described in the embodiments of the present invention. Those skilled in the art should understand that the present invention can be modified or replaced by equivalents to achieve the same technical effects without departing from the spirit and scope defined by the claims, but all are within the protection scope of the present invention.
Claims
1. A vibration bubbling device, characterized in that: The vibration and bubbling device is arranged before the capping station on the filling production line, and comprises a bracket, a cylinder and a bumper. The bracket is fixedly connected in the filling production line, the cylinder and the bumper are connected to the bracket, and the bumper is located on one side of the container, and the bumper is driven by the cylinder to hit the container. One end of the impact block is hinged on the bracket, and the other end is located on the side of the bottle mouth of the container. One end of the cylinder is hinged on the bracket, and the other end is hinged to the middle of the impact block. The cylinder drives the impact block to hit the bottle mouth of the container, so that the container vibrates. The collision block is arranged horizontally, and one end of the collision block is hinged on the bracket through a vertically arranged rotating shaft 1; the cylinder is arranged horizontally, and one end of the cylinder is hinged on the bracket through a vertically arranged rotating shaft 2, and the other end of the cylinder is hinged on the middle part of the collision block through a vertically arranged rotating shaft 3; When the container moves to the position of the impact block, the cylinder drives the impact block to hit the container, causing the gas originally dissolved in the material to escape under the action of vibration. The escaped gas will produce foam on the upper part of the liquid surface to replace the original air and complete the sealing.
2. A vibration bubbling device according to claim 1, characterized in that: The vibration foaming device also includes a detection switch, which is fixedly connected to the filling production line and located on a side of the bracket away from the capping station. Whether a container passes by is detected by the detection switch.
3. A vibration bubbling device according to claim 1, characterized in that: The bracket is also fixedly connected with a solenoid valve for controlling the movement of the cylinder.
Citation Information
Patent Citations
Vibration foaming device
CN212076381U