A fully automated production machine for universal network ports

By designing a universal network port fully automated production machine, the problems of low production efficiency, high labor intensity and poor consistency in the existing technology of connecting device assembly are solved, and efficient and automated production processes and product consistency are achieved, and costs are reduced .

CN111313209BActive Publication Date: 2025-02-11SHENZHEN TRONIXIN ELECTRONICS
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Patent Information

Application Number
CN202010241563.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-03-30
Publication Date
2025-02-11
Estimated Expiration
2040-03-30

AI Technical Summary

Technical Problem

In the prior art, the production efficiency of connecting device assembly is low, the labor intensity is high, and the consistency is poor.

Method used

A general network port fully automated production machine is designed, including the chassis part, the rubber core feeding part, the rubber core transportation part, the joint Molding part material removal edge part, the Molding part transportation part, the Molding part bending track part, and the finished product assembly Testing parts and other components realize raw material transportation, bending, forming, assembly and inspection.

Benefits of technology

The automated production process and product consistency of the product have been greatly improved, production efficiency has been significantly improved, and costs have been greatly reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

A universal network port fully automated production machine includes: a chassis part, a rubber core feeding part, a rubber core transportation part, a conjoined molding part material removal part, a molding part transportation part, a molding part bending track part, a first bending part, a second bending part, a bending molding part transportation part, a finished product assembly and testing part, a control part, and a power supply part. The universal network port fully automated production machine provided by the present invention can complete the raw material transportation, bending, molding, assembly, and testing of connectors, thereby greatly improving the automated production process and product consistency of the product, greatly improving production efficiency, and greatly reducing costs.
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Description

Technical Field

[0001] The present invention relates to the technical field of connectors, and in particular to a fully automated production machine for universal network ports. Background Art

[0002] With the rapid development of mechanical automation technology, mechanical automation production is gradually replacing traditional manual production and is gradually developing towards integrated processing equipment. When connectors need to be assembled, the existing technology usually uses manual labor or some auxiliary equipment to complete it, which has low production efficiency, high labor intensity, and poor consistency. Therefore, realizing the automated assembly of connectors is an effective way to improve production efficiency, solve the problem of poor product consistency, and reduce costs.

[0003] It can be seen that the prior art has at least the following defects: low production efficiency, high labor intensity, and poor consistency.

[0004] Therefore, it is necessary to provide a technical means to solve the above defects. Summary of the invention

[0005] The purpose of the present invention is to overcome the defects of the prior art and provide a universal network port fully automated production machine to solve the problems of low production efficiency, high labor intensity and poor consistency in the prior art.

[0006] The present invention is implemented as follows: a universal network port fully automated production machine, comprising:

[0007] The chassis part is used to install various components;

[0008] A rubber core feeding part, used for feeding the rubber core; the rubber core feeding part is arranged on the chassis part;

[0009] A rubber core transporting part, used for transporting the rubber core; the rubber core transporting part is arranged on the chassis part and connected to the rubber core feeding part;

[0010] The material edge removal part of the one-piece molding is used to remove the material edge from the one-piece molding to separate the one-piece molding into separate moldings; the material edge removal part of the one-piece molding is arranged on the chassis part;

[0011] A molding part transporting portion, used for transporting the molding part; the molding part transporting portion is arranged on the chassis portion and connected to the material-removed edge of the connected molding part;

[0012] The molding part bending track portion is used to accommodate the molding part for subsequent bending operations; the molding part bending track portion is arranged on the chassis portion and connected to the molding part transport portion;

[0013] A first bending portion, used for the first bending of the molding part; the first bending portion is arranged on the chassis part and connected to the bending track portion of the molding part;

[0014] A second bending portion, used for the second bending of the molding part; the second bending portion is arranged on the chassis part and connected to the bending track part of the molding part;

[0015] A bending molding part transporting part, used for transporting the bending molding part; the bending molding part transporting part is arranged on the chassis part and connected to the bending track part of the molding part;

[0016] A finished product assembly and testing section, used to assemble the rubber core and the bending molding parts into a finished product and test the finished product; the finished product assembly and testing section is arranged on the chassis section and is respectively connected to the rubber core transport section and the bending molding parts transport section;

[0017] A control unit, used for controlling each component to complete a preset instruction; the control unit is arranged on the chassis unit, and is respectively connected with the rubber core feeding unit, the rubber core transport unit, the material edge removal unit of the connected Molding component, the Molding component transport unit, the Molding component bending track unit, the first bending unit, the second bending unit, the bending Molding component transport unit and the finished product assembly test unit;

[0018] A power supply unit is used to supply power to each component; the power supply unit is arranged on the chassis unit, and is respectively connected to the rubber core feeding unit, the rubber core transportation unit, the one-piece Molding component removal edge unit, the Molding component transportation unit, the Molding component bending track unit, the first bending unit, the second bending unit, the bending Molding component transportation unit, the finished product assembly test unit and the control unit.

[0019] Preferably, the rubber core feeding part comprises a rubber core feeding part frame, a vibration plate and a vibration plate discharge port, the vibration plate is arranged on the rubber core feeding part frame, and the vibration plate discharge port extends from the vibration plate and is connected to the rubber core transport part.

[0020] Preferably, the rubber core transport unit includes a rubber core transport unit frame, a rubber core track, a shift push rod, an offset track and a rubber core transport unit cylinder, the rubber core transport unit frame is arranged on the chassis part, the rubber core transport unit frame is provided with the rubber core track and the rubber core transport unit cylinder, the first end of the rubber core track is connected to the discharge port of the vibration plate in the rubber core feeding unit, the shift push rod and the offset track are arranged at the second end of the rubber core track, the rubber core transport unit cylinder is respectively connected to the shift push rod and the offset track, the rubber core transport unit cylinder controls the shift push rod to move in a direction parallel to the rubber core track, and the rubber core transport unit cylinder controls the offset track to move in a direction perpendicular to the rubber core track.

[0021] Preferably, the one-piece molding part material edge removal portion includes a one-piece molding part material edge removal portion frame, a material discharge frame, a material edge clamping piece, a raw material displacement piece, a material edge discharge path, a molding part displacement cylinder, a molding part clamping piece and a molding part clamping cylinder. The material discharge frame is arranged on the one-piece molding part material edge removal portion frame, the material edge clamping piece is arranged on the material discharge frame on one side close to the one-piece molding part material edge removal portion frame, the raw material displacement piece is arranged at the bottom of the material discharge frame, the material edge discharge path is connected to the material edge clamping piece, the molding part displacement cylinder is arranged on the one-piece molding part material edge removal portion frame and is connected to the molding part clamping piece to control it to move in a direction parallel to the material edge clamping piece, and the molding part clamping cylinder is connected to the molding part clamping piece to control it to clamp the molding part.

[0022] Preferably, the Molding part transport part includes a Molding part transport part frame, a Molding part transport part material channel, a Molding part transport part, a Molding part transport cylinder and a Molding part transport part clamping cylinder, the Molding part transport part frame is arranged on the chassis part, the Molding part transport part material channel is arranged on the Molding part transport part frame and is connected to the Molding part clamping part in the material removal edge of the connected Molding part, the Molding part transport part clamping cylinder controls the Molding part transport part to clamp the Molding part in the Molding part transport part material channel, and the Molding part transport cylinder controls the Molding part transport part to move along the Molding part transport part material channel.

[0023] Preferably, the molding part bending track portion comprises a molding part bending track portion frame, a bending track, a first bending part, a second bending part and a full-material sensing optical fiber, the molding part bending track portion frame is arranged on the chassis portion, the bending track is arranged on the molding part bending track portion frame and is connected to the molding part transport portion material channel in the molding part transport portion, the first bending part is arranged in the bending track and is located directly below the first bending portion, the second bending part is arranged in the bending track and is located directly below the second bending portion, the full-material sensing optical fiber is arranged on the molding part bending track portion frame and is located directly above the bending track, and the full-material sensing optical fiber and the first bending part are located on both sides of the second bending part.

[0024] Preferably, the first bending part includes a first bending part frame, a first bending part, a first bending cylinder, a cutting edge part and a cutting edge cylinder, the first bending part frame is arranged on the chassis part, the first bending part is arranged on the first bending part frame and is located directly above the first bending part in the bending track part of the Molding part, the first bending cylinder is arranged on the first bending part frame and is connected to the first bending part, the first bending cylinder controls the first bending part to contact or move away from the first bending part so as to complete the first bending of the Molding part, the cutting edge part is arranged on the first bending part frame and is located directly above the first bending part in the bending track part of the Molding part, the cutting edge cylinder is arranged on the first bending part frame and is connected to the cutting edge part, the cutting edge cylinder controls the cutting edge part to contact or move away from the first bending part so as to perform a cutting operation on the Molding part.

[0025] Preferably, the second bending part includes a second bending part frame, a secondary bending forming part, a secondary bending forming cylinder, a secondary bending angle adjusting part and a secondary bending angle adjusting cylinder, the second bending part frame is arranged on the chassis part, the secondary bending forming part is arranged on the second bending part frame and is located directly above the second bending part in the bending track part of the molding part, the secondary bending forming cylinder is arranged on the second bending part frame and is connected to the secondary bending forming part, and the secondary bending forming cylinder controls the secondary bending forming part. The molding part contacts or moves away from the second bending part to complete the secondary bending of the molding part. The secondary bending angle adjustment part is arranged on the second bending part frame and is located directly above the second bending part in the bending track part of the molding part. The secondary bending angle adjustment cylinder is arranged on the second bending part frame and connected to the secondary bending angle adjustment part. The secondary bending angle adjustment cylinder controls the secondary bending angle adjustment part to contact or move away from the second bending part to complete the bending angle adjustment of the molding part.

[0026] Preferably, the bending molding transport part comprises a bending molding transport part frame, a bending molding transport track, a bending molding transport part, a bending molding positioning part, a bending molding lifting assembly part and a bending molding lifting cylinder, the bending molding transport part frame is arranged on the chassis part, the bending molding transport track is arranged on the bending molding transport part frame and is connected to the bending track in the bending track part of the molding. Then, the bending molding part transport part and the bending molding part positioning part are both arranged on the bending molding part transport part frame and are arranged on both sides of the bending molding part transport track, the bending molding part rising assembly is arranged on the bending molding part transport part frame and is connected to the bending molding part rising cylinder, and the bending molding part rising cylinder is arranged on the bending molding part transport part frame and controls the up and down movement of the bending molding part rising assembly.

[0027] Preferably, the finished product assembly test section includes a finished product assembly test section frame, a finished product assembly test section track, a rubber core positioning member, a conduction test member, a conduction test member control cylinder, a defective product discharge member and a defective product discharge member control cylinder, the finished product assembly test section frame is arranged on the chassis section, the finished product assembly test section track is arranged on the finished product assembly test section frame and is respectively connected to the rubber core track in the rubber core transport section and the bending molding part transport track in the bending molding part transport section, and the rubber core positioning member is arranged on the finished product assembly test section track close to the rubber core track. On one side of the rubber core track, the conductivity test piece is arranged on the finished product assembly test part rack and is located directly above the finished product assembly test part track, the conductivity test piece control cylinder is arranged on the finished product assembly test part rack and is connected to the conductivity test piece to perform a conductivity test on the finished product, the defective product discharge piece is arranged on the finished product assembly test part rack and is connected to the finished product assembly test part track, and the defective product discharge piece control cylinder is arranged on the finished product assembly test part rack and is connected to the defective product discharge piece to discharge defective products in the finished product assembly test part track.

[0028] The present invention provides a universal network port fully automated production machine that can complete the raw material transportation, bending, forming, assembly and testing of connectors, thereby greatly improving the automated production process and product consistency of the product, greatly improving production efficiency and greatly reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall structure of a universal network port fully automated production machine according to an embodiment of the present invention;

[0030] Figure 2 It is a structural schematic diagram of a rubber core feeding part in a universal network port fully automated production machine according to an embodiment of the present invention;

[0031] Figure 3 It is a structural schematic diagram of a rubber core transport unit in a universal network port fully automated production machine according to an embodiment of the present invention;

[0032] Figure 4 It is a structural schematic diagram of the material edge removal of a connected molding part in a universal network port fully automated production machine according to an embodiment of the present invention;

[0033] Figure 5 It is a structural schematic diagram of a molding parts transportation unit in a universal network port fully automated production machine according to an embodiment of the present invention;

[0034] Figure 6 It is a structural schematic diagram of a bending track portion of a molding part in a universal network port fully automated production machine according to an embodiment of the present invention;

[0035] Figure 7 It is a structural schematic diagram of the first bending part in a universal network port fully automated production machine according to an embodiment of the present invention;

[0036] Figure 8 It is a structural schematic diagram of the second bending part in a universal network port fully automated production machine according to an embodiment of the present invention;

[0037] Fig. 9 It is a structural schematic diagram of a bending molding part transportation unit in a universal network port fully automated production machine according to an embodiment of the present invention;

[0038] Fig.10 It is a structural schematic diagram of a finished product assembly and testing section in a universal network port fully-automatic production machine according to an embodiment of the present invention. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0040] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0041] See also Figures 1 to 10 , which is a preferred embodiment provided by the present invention, and a universal network port fully automated production machine in this embodiment includes: a chassis part 100, a rubber core feeding part 200, a rubber core transportation part 300, a connected Molding part stripping edge part 400, a Molding part transportation part 500, a Molding part bending track part 600, a first bending part 700, a second bending part 800, a bending Molding part transportation part 900, a finished product assembly test part 1000, a control part 1100 and a power supply part (not shown), and each part is described in detail below.

[0042] See also Figures 1 to 10 In an embodiment of the present application, the present application provides a universal network port fully automated production machine, including:

[0043] The chassis 100 is used to install various components;

[0044] The rubber core feeding part 200 is used for feeding the rubber core; the rubber core feeding part 200 is arranged on the chassis part 100;

[0045] The rubber core transporting part 300 is used for transporting the rubber core; the rubber core transporting part 300 is arranged on the chassis part 100 and connected to the rubber core feeding part 200;

[0046] The one-piece molding part material edge removal part 400 is used to remove the material edge from the one-piece molding part so as to separate the one-piece molding part into separate molding parts; the one-piece molding part material edge removal part 400 is arranged on the chassis part 100;

[0047] The molding part transporting part 500 is used for transporting the molding part; the molding part transporting part 500 is arranged on the chassis part 100 and connected to the material removal edge part 400 of the connected molding part;

[0048] The molding part bending track portion 600 is used to accommodate the molding part for subsequent bending operations; the molding part bending track portion 600 is disposed on the chassis portion 100 and connected to the molding part transport portion 500;

[0049] The first bending portion 700 is used for the first bending of the molding part; the first bending portion 700 is disposed on the chassis part 100 and connected to the bending track portion 600 of the molding part;

[0050] The second bending portion 800 is used for the second bending of the molding part; the second bending portion 800 is disposed on the chassis part 100 and connected to the bending track portion 600 of the molding part;

[0051] The bending molding part transporting part 900 is used for transporting the bending molding part; the bending molding part transporting part 900 is arranged on the chassis part 100 and connected to the bending track part 600 of the molding part;

[0052] The finished product assembly and testing section 1000 is used to assemble the rubber core and the bending molding part into a finished product and test it; the finished product assembly and testing section 1000 is arranged on the chassis section 100 and is connected to the rubber core transport section 300 and the bending molding part transport section 900 respectively;

[0053] The control unit 1100 is used to control each component to complete the preset instructions; the control unit 1100 is arranged on the chassis unit 100, and is respectively connected with the rubber core feeding unit 200, the rubber core transportation unit 300, the one-piece Molding component trimming unit 400, the Molding component transportation unit 500, the Molding component bending track unit 600, the first bending unit 700, the second bending unit 800, the bending Molding component transportation unit 900 and the finished product assembly test unit 1000;

[0054] The power supply unit is used to supply power to each component; the power supply unit is arranged on the chassis unit 100, and is respectively connected to the rubber core feeding unit 200, the rubber core transportation unit 300, the one-piece Molding part trimming unit 400, the Molding part transportation unit 500, the Molding part bending track unit 600, the first bending unit 700, the second bending unit 800, the bending Molding part transportation unit 900, the finished product assembly test unit 1000 and the control unit 1100.

[0055] The working process of a universal network port fully automated production machine provided by the present application is briefly summarized as follows: the rubber core feeding section 200 provides the rubber core, which is transmitted to the finished product assembly test section 1000 through the rubber core transportation section 300, and at the same time, the connected molding part material removal section 400 separates the connected molding part into a single molding part, and the molding part transportation section 500 sends the single molding part into the molding part bending track section 600, and the first bending section 700 and the second bending section 800 perform the first bending and the second bending on the molding part in the molding part bending track section 600 respectively, and the bent molding part transportation section 900 then transports the bent molding part to the finished product assembly test section 1000, and the rubber core and molding parts in the finished product assembly test section 1000 are installed to obtain the finished product and then tested, and the defective products are discharged to obtain qualified good products.

[0056] See also Figure 1 In the embodiment of the present application, the chassis part 100 includes a chassis and universal wheels, the control part 1100 includes a touch screen and buttons, etc., and the power supply part can be a built-in power supply of the chassis or an external power supply.

[0057] See also Figure 2In the embodiment of the present application, the rubber core feeding part 200 includes a rubber core feeding part frame 201, a vibration plate 202 and a vibration plate discharge port 203, the vibration plate 202 is arranged on the rubber core feeding part frame 201, and the vibration plate discharge port 203 extends from the vibration plate 202 and is connected to the rubber core transport part 300.

[0058] In the rubber core feeding part 200 , the rubber core passes through the vibration plate 202 and enters the vibration plate discharge port 203 , and then enters the rubber core transport part 300 .

[0059] See also Figure 3 In the embodiment of the present application, the rubber core transport unit 300 includes a rubber core transport unit frame 301, a rubber core track 302, a shift push rod 303, a dislocation track 304 and a rubber core transport unit cylinder 305. The rubber core transport unit frame 301 is arranged on the chassis part 100, and the rubber core transport unit frame 301 is provided with the rubber core track 302 and the rubber core transport unit cylinder 305. The first end of the rubber core track 302 is connected to the vibrating plate outlet in the rubber core feeding unit 200. 203 is connected, the shift push rod 303 and the offset track 304 are arranged at the second end of the rubber core track 302, the rubber core transport unit cylinder 305 is respectively connected to the shift push rod 303 and the offset track 304, the rubber core transport unit cylinder 305 controls the shift push rod 303 to move in a direction parallel to the rubber core track 302, and the rubber core transport unit cylinder 305 controls the offset track 304 to move in a direction perpendicular to the rubber core track 302.

[0060] In the rubber core transport section 300, the rubber core enters the rubber core track 302 from the vibrating plate outlet 203 and gradually moves toward its second end. When the rubber core is exposed at the second end, the rubber core transport section cylinder 305 controls the offset track 304 to move toward the second end, thereby pushing the rubber core toward the shift push rod 303. Then, the rubber core transport section cylinder 305 controls the shift push rod 303 to move toward the bending molding part transport section 900 and pushes it into the bending molding part transport section 900.

[0061] See also Figure 4In the embodiment of the present application, the one-piece molding part material edge removal part 400 includes a one-piece molding part material edge removal part frame 401, a material placement frame 402, a material edge clamping member 403, a raw material displacement member 404, a material edge discharge channel 405, a molding part displacement cylinder 406, a molding part clamping member 407 and a molding part clamping cylinder 408. The material placement frame 402 is arranged on the one-piece molding part material edge removal part frame 401, and the material edge clamping member 403 is arranged on the material placement frame 402 near the one-piece molding part. On one side of the material edge removal frame 401, the raw material displacement member 404 is arranged at the bottom of the material placement frame 402, the material edge discharge channel 405 is connected to the material edge clamping member 403, the Molding part displacement cylinder 406 is arranged on the one-piece Molding part material edge removal frame 401 and is connected to the Molding part clamping member 407 to control its movement in a direction parallel to the material edge clamping member 403, and the Molding part clamping cylinder 408 is connected to the Molding part clamping member 407 to control it to clamp the Molding part.

[0062] In the material edge removal part 400 of the one-piece molding part, a one-piece molding part is tilted on the material placement rack 402, wherein the one-piece molding part is provided with a material edge. The raw material displacement part 404 displaces the raw material into the material edge clamping part 403, and the material edge is located in the material edge clamping part 403, the molding part displacement cylinder 406 controls the molding part clamping part 407 to move toward the material edge clamping part 403, the molding part clamping cylinder 408 controls the molding part clamping part 407 to clamp the molding part, and then the molding part displacement cylinder 406 controls the molding part clamping part 407 to move away from the material edge clamping part 403, so that the material edge can be separated from the molding part to obtain a single molding part, and the material edge is discharged from the material edge discharge channel 405.

[0063] See also Figure 5In an embodiment of the present application, the Molding part transport unit 500 includes a Molding part transport unit frame 501, a Molding part transport unit material channel 502, a Molding part transport member 503, a Molding part transport cylinder 504 and a Molding part transport unit clamping cylinder 505, the Molding part transport unit frame 501 is arranged on the chassis part 100, the Molding part transport unit material channel 502 is arranged on the Molding part transport unit frame 501 and is connected to the Molding part clamping member 407 in the connected Molding part material removal edge portion 400, the Molding part transport unit clamping cylinder 505 controls the Molding part transport member 503 to clamp the Molding part in the Molding part transport unit material channel 502, and the Molding part transport cylinder 504 controls the Molding part transport member 503 to move along the Molding part transport unit material channel 502.

[0064] In the Molding part transport section 500, the Molding part enters the Molding part transport section material channel 502, the Molding part transport section clamping cylinder 505 controls the Molding part transport part 503 to clamp the Molding part, and the Molding part transport cylinder 504 controls the Molding part transport part 503 to move along the Molding part transport section material channel 502, thereby transporting the Molding part from the Molding part clamping part 407 in the connected Molding part material removal edge part 400 to the Molding part bending track part 600.

[0065] See also Figure 6 In the embodiment of the present application, the molding bending track portion 600 includes a molding bending track portion frame 601, a bending track 602, a first bending member 603, a second bending member 604 and a full material sensing optical fiber 605, the molding bending track portion frame 601 is arranged on the chassis portion 100, the bending track 602 is arranged on the molding bending track portion frame 601 and is connected to the molding transport portion in the molding transport portion 500. The material channels 502 and 502 are connected, the first bending member 603 is arranged in the bending track 602 and is located directly below the first bending portion 700, the second bending member 604 is arranged in the bending track 602 and is located directly below the second bending portion 800, the full material sensing optical fiber 605 is arranged on the bending track portion frame 601 of the Molding member and is located directly above the bending track 602, and the full material sensing optical fiber 605 and the first bending member 603 are located on both sides of the second bending member 604.

[0066] See also Figure 7 In the embodiment of the present application, the first bending part 700 includes a first bending part frame 701, a first bending part 702, a first bending cylinder 703, a trimming edge part 704 and a trimming edge cylinder 705. The first bending part frame 701 is arranged on the chassis part 100, the first bending part 702 is arranged on the first bending part frame 701 and is located directly above the first bending part 603 in the molding bending track part 600, the first bending cylinder 703 is arranged on the first bending part frame 701 and is connected to the first bending part 702, and the first bending cylinder 70 3 controls the primary bending piece 702 to contact with or move away from the primary bending piece 603 so as to complete the primary bending of the molding piece, the trimming piece 704 is arranged on the primary bending part frame 701 and is located directly above the primary bending piece 603 in the bending track part 600 of the molding piece, the trimming cylinder 705 is arranged on the primary bending part frame 701 and is connected to the trimming piece 704, and the trimming cylinder 705 controls the trimming piece 704 to contact with or move away from the primary bending piece 702 so as to cut the material edge from the molding piece.

[0067] See also Figure 8 In the embodiment of the present application, the second bending part 800 includes a second bending part frame 801, a secondary bending forming part 802, a secondary bending forming cylinder 803, a secondary bending angle adjustment part 804 and a secondary bending angle adjustment cylinder 805. The second bending part frame 801 is arranged on the chassis part 100, and the secondary bending forming part 802 is arranged on the second bending part frame 801 and is located directly above the second bending part 604 in the molding bending track part 600. The secondary bending forming cylinder 803 is arranged on the second bending part frame 801 and is connected to the secondary bending forming part 802. The secondary bending forming cylinder 803 controls The secondary bending forming part 802 is controlled to contact or move away from the second bending part 604 to complete the secondary bending of the molding part. The secondary bending angle adjustment part 804 is arranged on the second bending part frame 801 and is located directly above the second bending part 604 in the bending track part 600 of the molding part. The secondary bending angle adjustment cylinder 805 is arranged on the second bending part frame 801 and is connected to the secondary bending angle adjustment part 804. The secondary bending angle adjustment cylinder 805 controls the secondary bending angle adjustment part 804 to contact or move away from the second bending part 604 to complete the bending angle adjustment of the molding part.

[0068] In the bending track portion 600 of the molding part, the molding part is bent in the bending track 602 by respectively undergoing the bending operations of the first bending portion 700 and the second bending portion 800 .

[0069] Specifically, when the molding part passes through the first bending part 603, the first bending cylinder 703 controls the first bending part 702 to contact or move away from the first bending part 603, thereby completing the first bending of the molding part; the trimming cylinder 705 controls the trimming part 704 to contact or move away from the first bending part 702, thereby performing a trimming operation on the molding part, so that the connected pins are separated into separate pins, which is convenient for subsequent installation. When the molding part passes through the second bending part 604, the secondary bending forming cylinder 803 controls the secondary bending forming part 802 to contact or move away from the second bending part 604, thereby completing the secondary bending of the molding part, so that the molding part is bent at a certain angle; the secondary bending angle adjustment cylinder 805 controls the secondary bending angle adjustment part 804 to contact or move away from the second bending part 604, thereby completing the bending angle adjustment of the molding part, and finally making the bending angle of the molding part reach a preset angle. After the above process, the straight molding piece is bent into a predetermined angle to meet the subsequent installation requirements.

[0070] See also Fig. 9In the embodiment of the present application, the bending molding transport part 900 includes a bending molding transport part frame 901, a bending molding transport track 902, a bending molding transport part 903, a bending molding positioning part 904, a bending molding lifting assembly 905 and a bending molding lifting cylinder 906. The bending molding transport part frame 901 is arranged on the chassis part 100, and the bending molding transport track 902 is arranged on the bending molding transport part frame 901 and is connected to the bending track part 600 of the molding. The bending molding part transport part 903 and the bending molding part positioning part 904 are both arranged on the bending molding part transport part frame 901 and are arranged on both sides of the bending molding part transport track 902. The bending molding part rising assembly 905 is arranged on the bending molding part transport part frame 901 and is connected to the bending molding part rising cylinder 906. The bending molding part rising cylinder 906 is arranged on the bending molding part transport part frame 901 and controls the up and down movement of the bending molding part rising assembly 905.

[0071] In the bending molding part transporting part 900, the molding part enters the bending molding part transporting track 902 from the molding part bending track part 600, and the bending molding part transporting part 903 controls the transportation of the molding part in the bending molding part transporting track 902. When the molding part is transported to the bending molding part positioning part 904, the bending molding part positioning part 904 positions it. At this time, the molding part is located in the bending molding part rising assembly part 905, and the bending molding part rising cylinder 906 controls the bending molding part rising assembly part 905 to move upward so as to be installed with the rubber core.

[0072] See also Fig.10In the embodiment of the present application, the finished product assembly test section 1000 includes a finished product assembly test section rack 1001, a finished product assembly test section track 1002, a rubber core positioning member 1003, a conduction test member 1004, a conduction test member control cylinder 1005, a defective product discharge member 1006 and a defective product discharge member control cylinder 1007. The finished product assembly test section rack 1001 is arranged on the chassis section 100, the finished product assembly test section track 1002 is arranged on the finished product assembly test section rack 1001 and is respectively connected to the rubber core track 302 in the rubber core transport section 300 and the bending molding part transport track 902 in the bending molding part transport section 900, and the rubber core positioning member 1003 is arranged on the finished product assembly test section. On one side of the track 1002 close to the rubber core track 302, the conductivity test piece 1004 is arranged on the finished product assembly test section rack 1001 and is located directly above the finished product assembly test section track 1002, the conductivity test piece control cylinder 1005 is arranged on the finished product assembly test section rack 1001 and is connected to the conductivity test piece 1004 to perform a conductivity test on the finished product, the defective product discharge piece 1006 is arranged on the finished product assembly test section rack 1001 and is connected to the finished product assembly test section track 1002, and the defective product discharge piece control cylinder 1007 is arranged on the finished product assembly test section rack 1001 and is connected to the defective product discharge piece 1006 to discharge defective products in the finished product assembly test section track 1002.

[0073] In the finished product assembly test section 1000, the rubber core and the molding parts enter from both ends of the finished product assembly test section track 1002 respectively, the rubber core positioning part 1003 positions the rubber core, and then the bending molding part lifting cylinder 906 controls the bending molding part lifting assembly part 905 to move upward, so as to be assembled with the rubber core to obtain a finished product. The conduction test part control cylinder 1005 controls the conduction test part 1004 to extend into the finished product to perform a conduction test on it to determine its electrical performance. If it is good, it is a qualified product; if it is poor, it is a defective product. At this time, the defective product discharge part control cylinder 1007 controls the defective product discharge part 1006 to discharge the defective product from the finished product assembly test section track 1002.

[0074] The present invention provides a universal network port fully automated production machine that can complete the raw material transportation, bending, forming, assembly and testing of connectors, thereby greatly improving the automated production process and product consistency of the product, greatly improving production efficiency and greatly reducing costs.

[0075] The above description is only a preferred embodiment of the present invention, and its structure is not limited to the shapes listed above. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A universal network port fully automated production machine, characterized in that: include: The chassis part is used to install various components; A rubber core feeding part, used for feeding the rubber core; the rubber core feeding part is arranged on the chassis part; A rubber core transporting part, used for transporting the rubber core; the rubber core transporting part is arranged on the chassis part and connected to the rubber core feeding part; The material edge removal part of the one-piece molding is used to remove the material edge from the one-piece molding to separate the one-piece molding into separate moldings; the material edge removal part of the one-piece molding is arranged on the chassis part; A molding part transporting portion, used for transporting the molding part; the molding part transporting portion is arranged on the chassis portion and connected to the material-removed edge of the connected molding part; The molding part bending track portion is used to accommodate the molding part for subsequent bending operations; the molding part bending track portion is arranged on the chassis portion and connected to the molding part transport portion; A first bending portion, used for the first bending of the molding part; the first bending portion is arranged on the chassis part and connected to the bending track portion of the molding part; A second bending portion, used for the second bending of the molding part; the second bending portion is arranged on the chassis part and connected to the bending track part of the molding part; A bending molding part transporting part, used for transporting the bending molding part; the bending molding part transporting part is arranged on the chassis part and connected to the bending track part of the molding part; A finished product assembly and testing section, used to assemble the rubber core and the bending molding part into a finished product and test it; the finished product assembly and testing section is arranged on the chassis section and is respectively connected to the rubber core transport section and the bending molding part transport section; A control unit, used for controlling each component to complete a preset instruction; the control unit is arranged on the chassis unit, and is respectively connected with the rubber core feeding unit, the rubber core transport unit, the material edge removal unit of the connected Molding component, the Molding component transport unit, the Molding component bending track unit, the first bending unit, the second bending unit, the bending Molding component transport unit and the finished product assembly test unit; A power supply unit is used to supply power to each component; the power supply unit is arranged on the chassis unit, and is respectively connected to the rubber core feeding unit, the rubber core transportation unit, the one-piece Molding component removal edge unit, the Molding component transportation unit, the Molding component bending track unit, the first bending unit, the second bending unit, the bending Molding component transportation unit, the finished product assembly test unit and the control unit.

2. The universal network port fully automated production machine according to claim 1, characterized in that: The rubber core feeding part comprises a rubber core feeding part frame, a vibration plate and a vibration plate discharge port, wherein the vibration plate is arranged on the rubber core feeding part frame, and the vibration plate discharge port extends from the vibration plate and is connected to the rubber core transport part.

3. The universal network port fully automated production machine according to claim 1, characterized in that: The rubber core transport unit includes a rubber core transport unit frame, a rubber core track, a shift push rod, an offset track and a rubber core transport unit cylinder. The rubber core transport unit frame is arranged on the chassis part, and the rubber core transport unit frame is provided with the rubber core track and the rubber core transport unit cylinder. The first end of the rubber core track is connected to the discharge port of the vibration plate in the rubber core feeding unit, the shift push rod and the offset track are arranged at the second end of the rubber core track, and the rubber core transport unit cylinder is respectively connected to the shift push rod and the offset track. The rubber core transport unit cylinder controls the shift push rod to move in a direction parallel to the rubber core track, and the rubber core transport unit cylinder controls the offset track to move in a direction perpendicular to the rubber core track.

4. The universal network port fully automated production machine according to claim 1, characterized in that: The one-piece molding part material edge removal portion includes a one-piece molding part material edge removal portion frame, a material discharge frame, a material edge clamping piece, a raw material displacement piece, a material edge discharge path, a molding part displacement cylinder, a molding part clamping piece and a molding part clamping cylinder. The material discharge frame is arranged on the one-piece molding part material edge removal portion frame, the material edge clamping piece is arranged on the material discharge frame on one side close to the one-piece molding part material edge removal portion frame, the raw material displacement piece is arranged at the bottom of the material discharge frame, the material edge discharge path is connected with the material edge clamping piece, the molding part displacement cylinder is arranged on the one-piece molding part material edge removal portion frame and is connected with the molding part clamping piece to control it to move in a direction parallel to the material edge clamping piece, and the molding part clamping cylinder is connected with the molding part clamping piece to control it to clamp the molding part.

5. The universal network port fully automated production machine according to claim 1, characterized in that: The Molding part transport part comprises a Molding part transport part frame, a Molding part transport part material channel, a Molding part transport part, a Molding part transport cylinder and a Molding part transport part clamping cylinder. The Molding part transport part frame is arranged on the chassis part, the Molding part transport part material channel is arranged on the Molding part transport part frame and is connected to the Molding part clamping part in the material removal edge of the connected Molding part, the Molding part transport part clamping cylinder controls the Molding part transport part to clamp the Molding part in the Molding part transport part material channel, and the Molding part transport cylinder controls the Molding part transport part to move along the Molding part transport part material channel.

6. The universal network port fully automated production machine according to claim 1, characterized in that: The bending track portion of the molding part includes a molding part bending track portion frame, a bending track, a first bending part, a second bending part and a full-material sensing optical fiber. The molding part bending track portion frame is arranged on the chassis portion, the bending track is arranged on the molding part bending track portion frame and is connected to the molding part transport portion material channel in the molding part transport portion, the first bending part is arranged in the bending track and is located directly below the first bending portion, the second bending part is arranged in the bending track and is located directly below the second bending portion, the full-material sensing optical fiber is arranged on the molding part bending track portion frame and is located directly above the bending track, and the full-material sensing optical fiber and the first bending part are located on both sides of the second bending part.

7. The universal network port fully automated production machine according to claim 1, characterized in that: The first bending part includes a first bending part frame, a first bending part, a first bending cylinder, a cutting edge part and a cutting edge cylinder, the first bending part frame is arranged on the chassis part, the first bending part is arranged on the first bending part frame and is located directly above the first bending part in the bending track part of the Molding part, the first bending cylinder is arranged on the first bending part frame and is connected to the first bending part, the first bending cylinder controls the first bending part to contact or move away from the first bending part so as to complete the first bending of the Molding part, the cutting edge part is arranged on the first bending part frame and is located directly above the first bending part in the bending track part of the Molding part, the cutting edge cylinder is arranged on the first bending part frame and is connected to the cutting edge part, the cutting edge cylinder controls the cutting edge part to contact or move away from the first bending part so as to perform a cutting operation on the Molding part.

8. The universal network port fully automated production machine according to claim 1, characterized in that: The second bending part includes a second bending part frame, a secondary bending forming part, a secondary bending forming cylinder, a secondary bending angle adjusting part and a secondary bending angle adjusting cylinder. The second bending part frame is arranged on the chassis part. The secondary bending forming part is arranged on the second bending part frame and is located directly above the second bending part in the bending track part of the molding part. The secondary bending forming cylinder is arranged on the second bending part frame and is connected to the secondary bending forming part. The secondary bending forming cylinder controls the connection of the secondary bending forming part. The molding part is moved to contact or move away from the second bending part to complete the secondary bending of the molding part. The secondary bending angle adjustment part is arranged on the second bending part frame and is located directly above the second bending part in the bending track part of the molding part. The secondary bending angle adjustment cylinder is arranged on the second bending part frame and is connected to the secondary bending angle adjustment part. The secondary bending angle adjustment cylinder controls the secondary bending angle adjustment part to contact or move away from the second bending part to complete the bending angle adjustment of the molding part.

9. The universal network port fully automated production machine according to claim 1, characterized in that: The bending molding part transport part comprises a bending molding part transport part frame, a bending molding part transport track, a bending molding part transport part, a bending molding part positioning part, a bending molding part lifting assembly part and a bending molding part lifting cylinder. The bending molding part transport part frame is arranged on the chassis part, and the bending molding part transport track is arranged on the bending molding part transport part frame and connected with the bending track in the bending track part of the molding part. The bending molding part transport part and the bending molding part positioning part are both arranged on the bending molding part transport part frame and are arranged on both sides of the bending molding part transport track. The bending molding part rising assembly is arranged on the bending molding part transport part frame and is connected to the bending molding part rising cylinder. The bending molding part rising cylinder is arranged on the bending molding part transport part frame and controls the up and down movement of the bending molding part rising assembly.

10. The universal network port fully automated production machine according to claim 1, characterized in that: The finished product assembly test section includes a finished product assembly test section frame, a finished product assembly test section track, a rubber core positioning piece, a conduction test piece, a conduction test piece control cylinder, a defective product discharge piece and a defective product discharge piece control cylinder. The finished product assembly test section frame is arranged on the chassis section. The finished product assembly test section track is arranged on the finished product assembly test section frame and is respectively connected to the rubber core track in the rubber core transport section and the bending molding part transport track in the bending molding part transport section. The rubber core positioning piece is arranged on the finished product assembly test section track near the On one side of the rubber core track, the conductivity test piece is arranged on the finished product assembly test part rack and is located directly above the finished product assembly test part track, the conductivity test piece control cylinder is arranged on the finished product assembly test part rack and is connected to the conductivity test piece to perform a conductivity test on the finished product, the defective product discharge piece is arranged on the finished product assembly test part rack and is connected to the finished product assembly test part track, and the defective product discharge piece control cylinder is arranged on the finished product assembly test part rack and is connected to the defective product discharge piece to discharge defective products in the finished product assembly test part track.

Citation Information

Patent Citations

  • Universal network port full-automatic production machine

    CN211508163U