A fully automatic and intelligent packaging device for circuit boards
By designing a fully automatic and intelligent packaging device for circuit boards, the problems of low efficiency and high error rate in the existing technology are solved, and the automated packaging of circuit boards is realized, and the packaging efficiency and yield are improved.
Patent Information
- Application Number
- CN202010345567.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2040-04-27
AI Technical Summary
In the prior art, the packaging efficiency of circuit boards is inefficient and prone to errors, resulting in poor packaging.
A fully automatic and intelligent packaging device for circuit boards is designed, including a loading mechanism, code reading mechanism, stacking mechanism, weighing mechanism, sealing packaging mechanism, outer bag packaging mechanism and labeling mechanism to realize the automatic packaging of circuit boards.
The circuit board is not required to manually package the circuit board, which realizes automatic packaging of the circuit board, improves packaging efficiency and yield, and avoids errors caused by manual operations.
Smart Images

Figure CN111392144B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of circuit board packaging, and in particular discloses a fully automatic and intelligent packaging device for circuit boards. Background Art
[0002] Circuit boards are one of the basic accessories for various electronic devices, automated machines, etc. After the circuit boards are manufactured, they often need to be packaged and sealed for storage or transportation. In the prior art, the packaging of circuit boards is mainly handled manually by staff. On the one hand, the packaging efficiency of circuit boards is low, and on the other hand, manual operations by staff are prone to errors, resulting in poor packaging of circuit boards. Summary of the invention
[0003] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide a fully automatic and intelligent packaging device for circuit boards, which eliminates the need for staff to manually package circuit boards, thereby realizing automatic packaging of circuit boards and improving the packaging efficiency and packaging yield of circuit boards.
[0004] To achieve the above-mentioned purpose, the present invention provides a fully automatic and intelligent packaging device for circuit boards, comprising a feeding mechanism, a code reading mechanism, a stacking mechanism, a weighing mechanism, a sealing packaging mechanism, an outer bag packaging mechanism and a labeling mechanism. The feeding mechanism is used to automatically supply circuit boards. The code reading mechanism reads and identifies the circuit boards supplied by the feeding mechanism. The code reading mechanism outputs the circuit boards that are unqualified, and the circuit boards that are qualified are input to the stacking mechanism to be stacked into a circuit board set. The weighing mechanism is used to weigh the circuit board set stacked by the stacking mechanism. The sealing packaging mechanism comprises an auxiliary material adding unit and a packaging unit. The auxiliary material adding unit is used to transfer the desiccant and the humidity card to the circuit board set weighed by the weighing mechanism. The packaging unit uses a bubble film to encapsulate the desiccant, the humidity card and the circuit board set into a sealed set. The outer bag packaging mechanism uses an outer bag to cover the sealed set to form a packaging set. The labeling mechanism is used to attach an identification label to the outside of the outer bag of the packaging set.
[0005] Furthermore, it also includes a material picking mechanism and a material discharging mechanism. The material picking mechanism is used in conjunction with the loading mechanism, and the material picking mechanism is used to remove the partition paper and / or partitions between the circuit boards. The material discharging mechanism is used in conjunction with the stacking mechanism, and the material discharging mechanism is used to place the partition paper and / or partitions between two adjacent circuit boards stacked up and down.
[0006] Furthermore, the outer bag packaging mechanism includes a bagging unit, a vacuum unit and a sealing unit. The bagging unit opens the outer bag and inserts the sealing sleeve assembly into the opened outer bag. The vacuum unit vacuums the outer bag equipped with the sealing sleeve assembly. The sealing unit seals the outer bag after the vacuum unit has been vacuumed to form a sealing sleeve assembly.
[0007] Furthermore, the auxiliary material adding unit includes a first feeding component, a second feeding component and a first manipulator, the two feeding components supply desiccant and humidity card respectively, the first manipulator is used to transfer the desiccant and humidity card supplied by the feeding components to the circuit board set after being weighed by the weighing mechanism; the first manipulator includes a first robotic arm, a first plate body arranged at the end of the first robotic arm, a first bracket arranged to be lifted and lowered on the first plate body, a first driving member used to drive the first bracket to move, a second bracket arranged to be rotated on the first bracket, a second driving member used to drive the second bracket to rotate, a first cylinder clamp arranged on the second bracket, a third driving member arranged on the first plate body, and a suction nozzle member connected to the output end of the third driving member, the first cylinder clamp is used to clamp the desiccant supplied by the first feeding component, and the suction nozzle member is used to suck the humidity card supplied by the second feeding component.
[0008] Furthermore, the first feeding assembly includes a third bracket, a material tray rotatably arranged on the third bracket, a fourth driving member for driving the material tray to rotate, a second cylinder clamp, pneumatic scissors, a guide cylinder, a first clamping plate and a fifth driving member arranged on the third bracket, the output end of the fifth driving member is connected to the second clamping plate, the fifth driving member drives the second clamping plate to approach or move away from the first clamping plate, the pneumatic scissors and the guide cylinder are located between the second cylinder clamp and the first clamping plate, the pneumatic scissors are located between the second cylinder clamp and the guide cylinder, the guide cylinder is located between the pneumatic scissors and the first clamping plate, the guide cylinder is used to guide the moving direction of the desiccant tape released by the material tray, the second cylinder clamp clamps the desiccant tape released by the material tray, the two clamps are used to clamp the desiccant tape released by the material tray, the pneumatic scissors are used to cut the desiccant tape clamped by the second cylinder clamp and the two clamps, and the first cylinder clamp is used to clamp the desiccant tape after being cut by the pneumatic scissors.
[0009] Furthermore, the third bracket is provided with a sixth driving member, and the pneumatic scissors are arranged at the output end of the sixth driving member. The sixth driving member drives the pneumatic scissors to reciprocate between the second cylinder clamp and the guide cylinder; the third bracket is provided with a guide unit, and the pneumatic scissors are located between the guide unit and the guide cylinder. The guide unit includes two rotatable guide wheels, and the rotation axes of the two guide wheels are arranged in parallel. The guide wheels have an annular blind groove, and the annular blind groove is arranged around the rotation axis of the guide wheels. The desiccant material belt released by the material tray is located between the two guide wheels, and the two ends of the desiccant material belt released by the material tray that are far away from each other are respectively accommodated in the annular blind grooves of the two guide wheels.
[0010] Furthermore, the second feeding assembly includes a fourth bracket, a material barrel arranged on the fourth bracket, a top plate arranged in the material barrel for lifting, a seventh driving member for driving the top plate, an eighth driving member arranged on the fourth bracket, and a cover plate connected to the output end of the eighth driving member and used for covering the opening of the material barrel, the top plate is used to carry the stacked humidity cards in the material barrel, and the suction nozzle sucks the humidity cards in the material barrel through the opening of the material barrel.
[0011] Furthermore, it also includes a feeding mechanism, which includes a fifth bracket, a first ring belt rotatably set on the fifth bracket, and a first motor for driving the first ring belt to rotate, the number of the first ring belts is two, and the first ring belt forms a first straight portion; the feeding mechanism also includes a carrier for carrying the circuit board, the two ends of the carrier are respectively pressed on the first straight portions of the two first ring belts, the carrier is provided with a accommodating blind groove and a plurality of supporting protrusions located in the accommodating blind groove, the circuit board is pressed on the plurality of supporting protrusions, and the first motor drives the carrier to move the circuit board via the first ring belt.
[0012] Furthermore, the packaging unit includes a packaging component and a cutting component. The packaging component uses a bubble film to package the desiccant, humidity card and circuit board set into a sealed set. The cutting component is used to cut the bubble film. The cutting component includes a second robotic arm, a rotating cylinder arranged at the end of the second robotic arm, a second plate body arranged on the output shaft of the rotating cylinder, a second ring belt rotatably arranged on the second plate body, a second motor for driving the second ring belt to rotate, and two cutters slidably arranged on the second plate body. The second ring belt is formed with two second straight portions, and the two cutters are respectively connected to the two second straight portions of the second ring belt.
[0013] Furthermore, the outer bag packaging mechanism includes a bag opening unit, which includes a fixed frame, a plurality of support bars and a plurality of first suction nozzles arranged on the fixed frame, a plurality of second suction nozzles used in conjunction with the first suction nozzles, and a ninth driving member for driving the second suction nozzles to move closer to or away from the first suction nozzles. The plurality of support bars are arranged in parallel, and the length direction of the support bars is cross-arranged with the length direction of the fixed frame; the plurality of first suction nozzles are arranged along the length direction of the fixed frame, and the plurality of first suction nozzles and the plurality of support bars are staggered; the support bar is provided with a plurality of recessed blind grooves, which are recessed from the top surface of the support bar, and extend along the length direction of the support bar. The packaging bag carried by the support bar covers the opening of the recessed blind groove, and the first suction nozzle and the second suction nozzle are used to suck the upper and lower sides of the packaging bag carried by the support bar.
[0014] The beneficial effects of the present invention are as follows: a feeding mechanism automatically supplies circuit boards, a code reading mechanism reads and identifies the circuit boards supplied by the feeding mechanism, circuit boards that have passed the code reading and identification by the code reading mechanism are input into a stacking mechanism for stacking into a circuit board set, a weighing mechanism weighs the circuit board set stacked by the stacking mechanism, a sealing packaging mechanism comprises an auxiliary material adding unit and a packaging unit, the auxiliary material adding unit transfers the desiccant and the humidity card to the circuit board set weighed by the weighing mechanism, the packaging unit uses a bubble film to package the desiccant, the humidity card and the circuit board set into a sealed set, an outer bag packaging mechanism uses an outer bag to cover the sealed set to form a packaging set, and a labeling mechanism attaches an identification label to the outside of the outer bag of the packaging set; there is no need for staff to manually package the circuit boards, automatic packaging of the circuit boards is achieved, and the packaging efficiency and packaging yield of the circuit boards are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a flowchart of the present invention;
[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the first manipulator of the present invention;
[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the first feeding assembly of the present invention;
[0018] Figure 4 for Figure 3 A schematic diagram of the partially enlarged structure of part A;
[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of the second feeding assembly of the present invention;
[0020] Figure 6 It is a three-dimensional structural schematic diagram of the feeding mechanism of the present invention;
[0021] Figure 7 for Figure 6 A schematic diagram of the local enlarged structure of part B;
[0022] Figure 8 is a schematic diagram of the three-dimensional structure of the cutting assembly of the present invention;
[0023] Fig. 9 It is a three-dimensional structural schematic diagram of the billing unit of the present invention;
[0024] Fig.10 for Fig. 9 A schematic diagram of the local enlarged structure of part C in the middle;
[0025] Fig.11 It is a schematic diagram of the three-dimensional structure of the second suction nozzle and the ninth driving member of the present invention.
[0026] Reference numerals include:
[0027] 1—Feeding mechanism 2—Code reading mechanism 3—Stacking mechanism
[0028] 4—Weighing mechanism 5—Sealing packaging mechanism 6—Outer bag packaging mechanism
[0029] 7—labeling mechanism 8—material taking mechanism 9—material discharging mechanism
[0030] 11—bagging unit 12—vacuum unit 13—sealing unit
[0031] 14—first mechanical arm 15—first plate 16—first bracket
[0032] 17 - second bracket 18 - first cylinder clamp 19 - nozzle piece
[0033] 21—third bracket 22—material tray 23—second cylinder clamp
[0034] 24 - Pneumatic scissors 25 - Guide tube 26 - First clamp
[0035] 27 - second clamping plate 28 - guide unit 29 - guide wheel
[0036] 31—annular blind groove 32—fourth bracket 33—material container
[0037] 34 - top plate 35 - material storage hole 36 - feeding mechanism
[0038] 37 - first ring belt 38 - carrier 39 - blind groove
[0039] 41—supporting block 42—second mechanical arm 43—rotating cylinder
[0040] 44 - second plate 45 - second ring belt 46 - cutter
[0041] 47 - hot air pipe 48 - cover 49 - clearance hole
[0042] 51 - fixed frame 52 - support bar 53 - first suction nozzle
[0043] 54 - second suction nozzle 55 - recessed blind groove 56 - isolation block. DETAILED DESCRIPTION
[0044] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0045] See also Figures 1 to 11As shown, a fully automatic intelligent packaging device for circuit boards of the present invention comprises a feeding mechanism 1, a code reading mechanism 2, a stacking mechanism 3, a weighing mechanism 4, a sealing packaging mechanism 5, an outer bag packaging mechanism 6 and a labeling mechanism 7. The feeding mechanism 1 is used to automatically supply circuit boards, the code reading mechanism 2 reads and identifies the circuit boards supplied by the feeding mechanism 1, the code reading mechanism 2 reads and identifies the circuit boards that are unqualified and outputs them, the code reading mechanism 2 reads and identifies the qualified circuit boards and inputs them to the stacking mechanism 3 to be stacked into a circuit board set, the weighing mechanism 4 is used to weigh the circuit board set after being stacked by the stacking mechanism 3, and the weighing mechanism 4 weighs the weight of the circuit board set. The qualified circuit board sets are conveyed to the sealing packaging mechanism 5, the weighing mechanism 4 weighs the unqualified circuit board sets for adjustment, and the adjusted qualified ones are conveyed to the sealing packaging mechanism 5 again. The sealing packaging mechanism 5 includes an auxiliary material adding unit and a packaging unit. The auxiliary material adding unit is used to transfer the desiccant and the humidity card to the circuit board set weighed by the weighing mechanism 4. The packaging unit uses bubble film to package the desiccant, the humidity card and the circuit board set into a sealed set. The outer bag packaging mechanism 6 uses an outer bag to cover the sealed set to form a packaging set. The labeling mechanism 7 is used to attach an identification label to the outside of the outer bag of the packaging set.
[0046] The fully automatic intelligent packaging device for circuit boards of the present invention eliminates the need for workers to manually package circuit boards, thereby realizing automatic packaging of circuit boards and improving packaging efficiency of circuit boards; errors caused by manual operations of workers are avoided and the packaging yield of circuit boards is improved.
[0047] The device also includes a material taking mechanism 8 and a material discharging mechanism 9. The material taking mechanism 8 is used in conjunction with the material loading mechanism 1. The material taking mechanism 8 is used to remove the separation paper and / or the partition between the circuit boards to realize the automatic loading of the circuit boards and avoid packaging errors caused by poor loading of the circuit boards. The material discharging mechanism 9 is used in conjunction with the stacking mechanism 3. The material discharging mechanism 9 is used to place the separation paper and / or the partition between two adjacent circuit boards stacked up and down, and use the separation paper and / or the partition to separate the two circuit boards stacked up and down to avoid direct friction contact between the two circuit boards and poor use.
[0048] The outer bag packaging mechanism 6 includes a bagging unit 11, a vacuum unit 12 and a sealing unit 13. The bagging unit 11 opens the outer bag and inserts the sealing sleeve into the opened outer bag to realize automatic bagging of the sealing sleeve. The vacuum unit 12 vacuumizes the outer bag containing the sealing sleeve to prevent the air in the outer bag from oxidizing the circuit board and causing damage to the circuit board. The sealing unit 13 seals the outer bag after the vacuum unit 12 has been vacuumized to form a sealing sleeve to ensure the sealing of the sealing sleeve in the outer bag.
[0049] The auxiliary material adding unit includes a first feeding component, a second feeding component and a first manipulator. The two feeding components supply desiccant and humidity card respectively. The first manipulator is used to transfer the desiccant and humidity card supplied by the feeding components to the circuit board set after weighing by the weighing mechanism 4, so as to realize automatic addition of auxiliary materials.
[0050] The first manipulator includes a first robot arm 14, a first plate body 15 installed on the end of the first robot arm 14, a first bracket 16 lifted and lowered on the first plate body 15, a first driving member for driving the first bracket 16 to move up and down, a second bracket 17 rotatably arranged on the first bracket 16, a second driving member for driving the second bracket 17 to rotate relative to the first bracket 16, a first cylinder clamp 18 installed on the second bracket 17, a third driving member installed on the first plate body 15, and a suction nozzle member 19 connected to the output end of the third driving member, the first cylinder clamp 18 is used to clamp the desiccant supplied by the first feeding assembly, and the suction nozzle member 19 is used to suck the humidity card supplied by the second feeding assembly.
[0051] In actual use, according to the relative angle between the desiccant and the first cylinder clamp 18, the second driving member drives the second bracket 17 to rotate with the first cylinder clamp 18, thereby changing the relative angle between the first cylinder clamp 18 and the desiccant, so that the first cylinder clamp 18 can accurately clamp the desiccant, thereby improving the feeding yield of the desiccant. The third driving member is used to drive the suction nozzle 19 to move up and down, so that the suction nozzle 19 is close to or away from the humidity card, thereby ensuring that the suction nozzle 19 accurately sucks the humidity card, thereby improving the feeding yield of the humidity card.
[0052] The first feeding assembly includes a third bracket 21, a material tray 22 rotatably arranged on the third bracket 21, a fourth driving member for driving the material tray 22 to rotate, a second cylinder clamp 23, a pneumatic scissors 24, a guide cylinder 25, a first clamping plate 26 and a fifth driving member installed on the third bracket 21, the output end of the fifth driving member is connected to a second clamping plate 27, the fifth driving member drives the second clamping plate 27 to approach or move away from the first clamping plate 26, the two clamping plates are used to clamp the desiccant material belt released by the material tray 22, the pneumatic scissors 24 and the guide cylinder 25 are located between the second cylinder clamp 23 and the first clamping plate 26, and the pneumatic scissors 24 are located between the second cylinder clamp 23 and the guide cylinder 25. The guide cylinder 25 is located between the pneumatic scissors 24 and the first clamping plate 26. The second cylinder clamp 23, the pneumatic scissors 24, the guide cylinder 25, and the clamping plate are arranged up and down in the vertical direction. The guide cylinder 25 is used to guide the moving direction of the desiccant tape released by the material tray 22. The second cylinder clamp 23 clamps the desiccant tape released by the material tray 22. The two clamping plates are used to clamp the desiccant tape released by the material tray 22. The pneumatic scissors 24 are used to cut the desiccant tape clamped by the second cylinder clamp 23 and the two clamping plates. The first cylinder clamp 18 is used to clamp the desiccant tape cut by the pneumatic scissors 24. The first robot arm 14 drives the first cylinder clamp 18 to move the clamped desiccant to the desired position.
[0053] A sixth driving member is installed on the third bracket 21, and the pneumatic scissors 24 are installed on the output end of the sixth driving member. The sixth driving member drives the pneumatic scissors 24 to reciprocate between the second cylinder clamp 23 and the guide cylinder 25. In actual use, according to the actual size of the desiccant, the sixth driving member drives the pneumatic scissors 24 to move up and down, thereby changing the position of the pneumatic scissors 24 relative to the desiccant, so that the pneumatic scissors 24 can smoothly cut desiccants of various sizes.
[0054] The third bracket 21 is provided with a guide unit 28, and the pneumatic scissors 24 are located between the guide unit 28 and the guide cylinder 25. The guide unit 28 includes two rotatable guide wheels 29, and the rotation axes of the two guide wheels 29 are spaced apart and arranged in parallel with each other. The guide wheel 29 has an annular blind groove 31, and the annular blind groove 31 is arranged around the rotation axis of the guide wheel 29. The desiccant material belt released by the material tray 22 is located between the two guide wheels 29, and the two ends of the desiccant material belt released by the material tray 22 that are far away from each other are respectively accommodated in the annular blind grooves 31 of the two guide wheels 29.
[0055] The guide unit 28 is used to guide the moving direction of the desiccant tape released by the tray 22, so as to prevent the desiccant tape released by the tray 22 from being skewed during movement and being used improperly. The rotation of the guide wheel 29 reduces the contact wear between the desiccant tape released by the tray 22 and the guide wheel 29, thereby improving the feeding yield of the desiccant tape. The inner side wall of the annular blind groove 31 is used to block and limit the two sides of the desiccant tape released by the tray 22, so as to prevent the desiccant tape released by the tray 22 from being separated from the guide wheel and moving improperly.
[0056] The second feeding assembly includes a fourth bracket 32, a material containing barrel 33 mounted on the fourth bracket 32, a top plate 34 lifted and lowered in the material containing barrel 33, a seventh driving member for driving the top plate 34, an eighth driving member arranged on the fourth bracket 32, and a cover plate connected to the output end of the eighth driving member and used for covering the opening of the material containing barrel 33. The material containing barrel 33 is provided with a material containing hole 35, which penetrates the material containing barrel 33 in a vertical direction. The top plate 34 is used to carry the stacked humidity cards in the material containing barrel 33. The material containing hole 35 of the material containing barrel 33 is provided with a plurality of stacked humidity cards. The stacked plurality of humidity cards are pressed on the top plate 34 under the action of gravity. The suction nozzle 19 sucks the humidity card in the material containing barrel 33 through the opening of the material containing barrel 33. The first mechanical arm 14 drives the suction nozzle 19 to move together with the sucked humidity card, so as to realize automatic feeding of the humidity card.
[0057] The feeding mechanism 36 is also included, and the feeding mechanism 36 includes a fifth bracket, a first ring belt 37 rotatably arranged on the fifth bracket, and a first motor for driving the first ring belt 37 to rotate. The number of the first ring belt 37 is two, and the first ring belt 37 is formed with a first straight portion. Preferably, the fifth bracket is rotatably arranged with a plurality of gears, and the first ring belt 37 is provided with a plurality of teeth meshing with the gears, and the plurality of teeth are extended along the length direction of the first ring belt 37 to prevent the first ring belt 37 from slipping and causing poor transfer of the circuit board.
[0058] The feeding mechanism 36 also includes a carrier 38 for carrying the circuit board. The two ends of the carrier 38 that are far away from each other are respectively pressed on the first straight portions of the two first ring belts 37. The carrier 38 is provided with a accommodating blind groove 39 and a plurality of supporting protrusions 41 located in the accommodating blind groove 39. The circuit board is pressed on the plurality of supporting protrusions 41. The first motor drives the carrier 38 to move together with the circuit board via the first ring belt 37.
[0059] By providing the accommodating blind groove 39 and the supporting protrusion 41, the contact area between the circuit board and the carrier 38 is reduced, and the air in the gaps between the multiple supporting protrusions 41 is used to reduce the adhesion between the circuit board and the carrier 38, ensuring that the circuit board can be easily removed from the carrier 38, thereby avoiding the circuit board and the carrier 38 from adhering to each other and causing poor circuit board feeding.
[0060] The packaging unit includes a packaging component and a cutting component. The packaging component uses a bubble film to package the desiccant, humidity card and circuit board set into a sealed set. The cutting component is used to cut the bubble film. The cutting component includes a second mechanical arm 42, a rotating cylinder 43 installed on the end of the second mechanical arm 42, a second plate body 44 installed on the output shaft of the rotating cylinder 43, a second ring belt 45 rotatably arranged on the second plate body 44, a second motor for driving the second ring belt 45 to rotate, and two cutters 46 slidably arranged on the second plate body 44. The second ring belt 45 is formed with two second straight portions, and the two cutters 46 are respectively connected to the two second straight portions of the second ring belt 45.
[0061] During actual use, according to the relative position relationship between the bubble film to be cut and the cutter 46, the rotating cylinder 43 drives the second plate 44 and the two cutters 46 to rotate, thereby changing the relative angle between the cutter 46 and the bubble film, and then the second motor drives the second ring belt 45 to make the two cutters 46 approach synchronously, thereby realizing rapid cutting of the bubble film and improving the cutting efficiency of the bubble film.
[0062] Preferably, the cutting unit is also equipped with a hot air pipe 47, and the hot air blown by the hot air pipe 47 blows to the edge of the bubble film cut by the cutter 46 to prevent the edge of the bubble film from spreading and ensure that the bubble film firmly covers the circuit board set. According to actual needs, the second plate body 44 can be installed with a cover 48 covering the second ring belt 45, and the cover 48 is provided with a clearance hole 49, which is extended along the length direction of the cover 48. The cutting part of the cutter 46 protrudes out of the cover 48 through the clearance hole 49 to cut the bubble film. The end surfaces on the left and right ends of the clearance hole 49 are used to stop and resist the two cutters 46 to prevent the cutters 46 from excessive movement and poor use.
[0063] The outer bag packaging mechanism 6 includes a bag opening unit, which includes a fixing frame 51, a plurality of support bars 52 and a plurality of first suction nozzles 53 installed on the fixing frame 51, a plurality of second suction nozzles 54 used in conjunction with the first suction nozzles 53, and a ninth driving member for driving the second suction nozzles 54 to approach or move away from the first suction nozzles 53. The plurality of support bars 52 are spaced apart and arranged in parallel with each other, and the length direction of the support bars 52 is arranged to cross the length direction of the fixing frame 51. Preferably, the plurality of second suction nozzles 54 are connected to a hollow tube, and the hollow tube is connected to an external air pump.
[0064] A plurality of first suction nozzles 53 are arranged along the length direction of the fixing frame 51, and the plurality of first suction nozzles 53 and the plurality of support bars 52 are arranged alternately; the support bar 52 is provided with a plurality of recessed blind grooves 55, and the recessed blind grooves 55 are recessed from the top surface of the support bar 52, and the recessed blind grooves 55 extend along the length direction of the support bar 52, and the packaging bag carried by the support bar 52 covers the opening of the recessed blind groove 55, and the first suction nozzle 53 and the second suction nozzle 54 are used to suck the upper and lower sides of the packaging bag carried by the support bar 52.
[0065] The concave blind groove 55 is provided to reduce the contact area between the support bar 52 and the packaging bag, and the air in the concave blind groove 55 is used to reduce the adhesion of the support bar 52 to the packaging bag, so as to ensure that the packaging bag can be easily removed from the support bar 52. Preferably, the concave blind groove 55 penetrates the support bar 52 along the length direction of the support bar 52.
[0066] In this embodiment, the fixing frame 51 is equipped with a plurality of isolation blocks 56, and the plurality of isolation blocks 56 are staggered with the plurality of support sleeves, that is, there is a support bar 52 between any two adjacent isolation blocks 56, and there is an isolation block 56 between any two adjacent support bars 52. The isolation blocks 56 correspond to the first suction nozzles 53 one by one, and one first suction nozzle 53 is installed on one isolation block 56. The isolation blocks 56 are used to separate the two support bars 52 to prevent the support bars 52 from squeezing the first suction nozzles 53.
[0067] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.
Claims
1. A fully automatic intelligent packaging device for circuit boards, characterized in that: It includes a feeding mechanism, a code reading mechanism, a stacking mechanism, a weighing mechanism, a sealing packaging mechanism, an outer bag packaging mechanism and a labeling mechanism. The feeding mechanism is used to automatically supply circuit boards. The code reading mechanism reads and identifies the circuit boards supplied by the feeding mechanism. The circuit boards that are unqualified are output by the code reading mechanism. The circuit boards that are qualified are input to the stacking mechanism to be stacked into a circuit board set. The weighing mechanism is used to weigh the circuit board set stacked by the stacking mechanism. The sealing packaging mechanism includes an auxiliary material adding unit and a packaging unit. The auxiliary material adding unit is used to transfer the desiccant and the humidity card to the circuit board set weighed by the weighing mechanism. The packaging unit uses a bubble film to package the desiccant, the humidity card and the circuit board set into a sealed set. The outer bag packaging mechanism uses an outer bag to cover the sealed set to form a packaging set. The labeling mechanism is used to attach an identification label to the outside of the outer bag of the packaging set. It also includes A material picking mechanism and a material discharging mechanism. The material picking mechanism is used in conjunction with the feeding mechanism. The material picking mechanism is used to remove the separation paper and / or the partition between the circuit boards. The material discharging mechanism is used in conjunction with the stacking mechanism. The material discharging mechanism is used to place the separation paper and / or the partition between two adjacent circuit boards stacked up and down. The packaging unit includes a packaging component and a cutting component. The packaging component uses a bubble film to package the desiccant, the humidity card and the circuit board set into a sealed set. The cutting component is used to cut the bubble film. The cutting component includes a second mechanical arm, a rotating cylinder arranged at the end of the second mechanical arm, a second plate body arranged on the output shaft of the rotating cylinder, a second ring belt rotatably arranged on the second plate body, a second motor for driving the second ring belt to rotate, and two cutters slidably arranged on the second plate body. The second ring belt is formed with two second straight portions, and the two cutters are respectively connected to the two second straight portions of the second ring belt.
2. The fully automatic intelligent packaging device for circuit boards according to claim 1 is characterized in that: The outer bag packaging mechanism includes a bagging unit, a vacuum unit and a sealing unit. The bagging unit opens the outer bag and inserts the sealing sleeve assembly into the opened outer bag. The vacuum unit vacuums the outer bag equipped with the sealing sleeve assembly. The sealing unit seals the outer bag after the vacuum unit has been vacuumed to form a sealing sleeve assembly.
3. The fully automatic intelligent packaging device for circuit boards according to claim 1 is characterized in that: The auxiliary material adding unit includes a first feeding component, a second feeding component and a first manipulator, the two feeding components supply desiccant and humidity card respectively, the first manipulator is used to transfer the desiccant and humidity card supplied by the feeding components to the circuit board set after being weighed by the weighing mechanism; the first manipulator includes a first mechanical arm, a first plate body arranged at the end of the first mechanical arm, a first bracket arranged to be lifted and lowered on the first plate body, a first driving member used to drive the first bracket to move, a second bracket arranged to be rotatable on the first bracket, a second driving member used to drive the second bracket to rotate, a first cylinder clamp arranged on the second bracket, a third driving member arranged on the first plate body, and a suction nozzle member connected to the output end of the third driving member, the first cylinder clamp is used to clamp the desiccant supplied by the first feeding component, and the suction nozzle member is used to suck the humidity card supplied by the second feeding component.
4. The fully automatic intelligent packaging device for circuit boards according to claim 3 is characterized in that: The first feeding assembly includes a third bracket, a material tray rotatably arranged on the third bracket, a fourth driving member for driving the material tray to rotate, a second cylinder clamp, a pneumatic scissors, a guide cylinder, a first clamping plate and a fifth driving member arranged on the third bracket, the output end of the fifth driving member is connected to the second clamping plate, the fifth driving member drives the second clamping plate to approach or move away from the first clamping plate, the pneumatic scissors and the guide cylinder are located between the second cylinder clamp and the first clamping plate, the pneumatic scissors are located between the second cylinder clamp and the guide cylinder, the guide cylinder is located between the pneumatic scissors and the first clamping plate, the guide cylinder is used to guide the moving direction of the desiccant tape released by the material tray, the second cylinder clamp clamps the desiccant tape released by the material tray, the two clamps are used to clamp the desiccant tape released by the material tray, the pneumatic scissors are used to cut the desiccant tape clamped by the second cylinder clamp and the two clamps, and the first cylinder clamp is used to clamp the desiccant tape after being cut by the pneumatic scissors.
5. The fully automatic intelligent packaging device for circuit boards according to claim 4 is characterized in that: The third bracket is provided with a sixth driving member, and the pneumatic scissors are arranged at the output end of the sixth driving member. The sixth driving member drives the pneumatic scissors to reciprocate between the second cylinder clamp and the guide cylinder; the third bracket is provided with a guide unit, and the pneumatic scissors are located between the guide unit and the guide cylinder. The guide unit includes two rotatable guide wheels, and the rotation axes of the two guide wheels are arranged in parallel. The guide wheels have an annular blind groove, and the annular blind groove is arranged around the rotation axis of the guide wheels. The desiccant material belt released by the material tray is located between the two guide wheels, and the two ends of the desiccant material belt released by the material tray that are far away from each other are respectively accommodated in the annular blind grooves of the two guide wheels.
6. The fully automatic intelligent packaging device for circuit boards according to claim 3 is characterized in that: The second material feeding assembly includes a fourth bracket, a material barrel arranged on the fourth bracket, a top plate arranged in the material barrel for lifting, a seventh driving member for driving the top plate, an eighth driving member arranged on the fourth bracket, and a cover plate connected to the output end of the eighth driving member and used for covering the opening of the material barrel, the top plate is used for carrying the stacked humidity cards in the material barrel, and the suction nozzle sucks the humidity cards in the material barrel through the opening of the material barrel.
7. The fully automatic intelligent packaging device for circuit boards according to claim 1 is characterized in that: It also includes a feeding mechanism, which includes a fifth bracket, a first ring belt rotatably set on the fifth bracket, and a first motor for driving the first ring belt to rotate, the number of the first ring belts is two, and the first ring belt forms a first straight portion; the feeding mechanism also includes a carrier for carrying the circuit board, the two ends of the carrier are respectively pressed on the first straight portions of the two first ring belts, the carrier is provided with a accommodating blind groove and a plurality of supporting protrusions located in the accommodating blind groove, the circuit board is pressed on the plurality of supporting protrusions, and the first motor drives the carrier to move the circuit board via the first ring belt.
8. The fully automatic intelligent packaging device for circuit boards according to claim 1 is characterized in that: The outer bag packaging mechanism includes a bag opening unit, which includes a fixed frame, a plurality of support bars and a plurality of first suction nozzles arranged on the fixed frame, a plurality of second suction nozzles used in conjunction with the first suction nozzles, and a ninth driving member for driving the second suction nozzles to approach or move away from the first suction nozzles. The plurality of support bars are arranged in parallel, and the length direction of the support bars is cross-arranged with the length direction of the fixed frame; the plurality of first suction nozzles are arranged in an array along the length direction of the fixed frame, and the plurality of first suction nozzles and the plurality of support bars are staggered; the support bar is provided with a plurality of recessed blind grooves, which are recessed from the top surface of the support bar, and extend along the length direction of the support bar. The packaging bag carried by the support bar covers the opening of the recessed blind groove, and the first suction nozzle and the second suction nozzle are used to suck the upper and lower sides of the packaging bag carried by the support bar.
Citation Information
Patent Citations
Material disc labeling, sealing and packaging integrated machine
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