Glass wine bottle cleaning device
By designing a glass bottle cleaning machine with a conveyor belt and multi-stage cleaning device, the problems of large footprint and low efficiency in existing technologies have been solved. The machine achieves simultaneous cleaning of the inner and outer walls and efficient drying, thus improving cleaning efficiency and effectiveness.
Patent Information
- Application Number
- CN202010429867.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-20
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2040-05-20
AI Technical Summary
Existing glass bottle cleaning machines require separate cleaning of the inner and outer walls, which takes up a lot of space, has low cleaning efficiency, and makes it difficult to guarantee a thorough cleaning.
A glass bottle cleaning device was designed, comprising a conveyor belt, a support base, a rinsing device, a brushing device, and a drying device. The support base and friction belt on the conveyor belt drive the bottle to rotate, and combined with the multi-stage cleaning and drying device, the inner and outer walls are cleaned simultaneously and dried efficiently.
It enables simultaneous cleaning of the inner and outer walls of glass bottles, reducing floor space, improving cleaning efficiency, ensuring cleaning results, and preventing moisture from attracting dust after cleaning.
Smart Images

Figure CN111451231B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass bottle production, in particular to a glass wine bottle cleaning device. Background Art
[0002] There are many types of wine bottles, including glass bottles, plastic bottles, ceramic bottles, etc. Among them, glass bottles are the most commonly used, used to hold white wine, rice wine, red wine, beer, etc.
[0003] When glass bottles are sintered at extremely high temperatures, dust is easily adsorbed on the surface of the glass bottles. Therefore, the glass bottles need to be cleaned before use. Traditional cleaning methods mostly involve filling the glass bottles with water, shaking the glass bottles, and finally pouring out the water in the glass. Such cleaning methods are extremely inefficient. In order to facilitate the cleaning of glass bottles, cleaning machines are used to clean the glass bottles. However, the existing cleaning machines need to clean the inner and outer walls of the glass bottles separately to ensure that they are clean. This also causes the cleaning machines to occupy a large amount of space, and it is extremely difficult to ensure that the inner and outer walls of the glass bottles are cleaned at the same time.
[0004] In view of this, a cleaning device that ensures glass bottle cleaning efficiency and occupies less space is needed Summary of the invention
[0005] The object of the present invention is to provide a glass wine bottle cleaning device which occupies less area and has high cleaning efficiency.
[0006] The objective of the present invention is achieved through the following technical solutions:
[0007] A glass wine bottle cleaning device comprises a frame, a conveyor belt and a cleaning mechanism. The conveyor belt is horizontally rotatably installed on the frame. A plurality of support seats for supporting glass wine bottles are evenly installed on the outer wall of the conveyor belt. The cleaning mechanism comprises a flushing device, a brushing device and a flushing device. The flushing device, the brushing device and the flushing device are sequentially installed under the frame along the conveying direction of the conveyor belt when the conveyor belt is working, and are aligned with the support seats.
[0008] A friction belt is also provided on the frame on one side of the conveyor belt, which is opposite to the conveying direction of the conveyor belt when it is working, and is used to drive the glass wine bottle to rotate.
[0009] The support seat includes a side plate fixed on the conveyor belt and a bottom plate horizontally installed at the bottom of the side plate, a U-shaped notch is processed on the side wall of the bottom plate away from the side plate, an bevel is processed on the inner wall at the top of the U-shaped notch, a rollable steel ball is provided on the hypotenuse at the bevel, a detachable support ring is installed on the side plate above the bottom plate, and a height-adjustable bottle pressing device is vertically installed on the top of the side plate.
[0010] The support ring includes two semicircular support sleeves, which are symmetrically arranged along the side plates and hinged to each other. The openings of the two support sleeves are consistent with the opening direction of the U-shaped notch. Support springs are provided at the hinges of the two support sleeves to make the two support sleeves buckle together. A plurality of horizontal through grooves are processed on the inner wall of the support sleeves, and a rotatable wheel is provided in the through grooves.
[0011] The bottle pressing device includes a vertically arranged telescopic rod and a pressure rod hinged at the top of the telescopic rod, a support ball is fixedly installed on the end of the pressure rod away from the telescopic rod, a short rod is extended from the end of the pressure rod away from the support ball, two tension springs are provided on the top of the telescopic rod, which are respectively connected to the pressure rod and the short rod, and the tension of the tension spring connected to the pressure rod is greater than the tension of the tension spring connected to the short rod.
[0012] Water pools are installed on the frames below the flushing device and the scrubbing device, and the height of the water pool below the scrubbing device is higher than that of the water pool below the flushing device. A water collecting tank connected to the scrubbing device is provided below the flushing device.
[0013] The flushing device includes a water pump placed in a water pool and two flushing pipes connected in parallel to the water outlet pipe of the water pump, one flushing pipe is fixedly installed above the support seat, and the other flushing pipe is vertically fixed below the support seat and aligned with the bottle mouth of the glass wine bottle.
[0014] The brushing device includes a high-pressure pump and an outer bottle cleaning device and an inner bottle cleaning device connected to the high-pressure pump. The outer bottle cleaning device includes a roller brush rotatably installed on one side of the conveyor belt and a water supply pipe aligned with the roller brush. The water supply pipe is connected to the high-pressure pump. The inner bottle cleaning device includes an atomizing nozzle and a pressure-resistant pipe connecting the atomizing nozzle and the high-pressure pump. The atomizing nozzle is vertically installed under the support seat and aligned with the glass wine bottle.
[0015] The flushing device includes two water inlet pipes and a shower head and a high-pressure rotating nozzle respectively connected to the water inlet pipes. The shower head is installed above the support seat, and the high-pressure rotating nozzle is installed below the support seat and aligned with the bottle mouth of the glass wine bottle.
[0016] A drying device is also installed on the rear section of the frame, which includes an oven mounted on a conveyor belt and a blow gun installed in the oven. The blow gun is vertically installed below the support seat, and an air pump is connected to the blow gun. The air inlet of the air pump is placed in the oven.
[0017] The glass wine bottle cleaning device provided by the present invention has the following beneficial effects:
[0018] (1) By evenly installing the support seats for glass wine bottles on the conveyor belt, the glass wine bottles can be prevented from being displaced and collided during cleaning. While ensuring the safety of the glass wine bottles, the positions of the glass wine bottles can also be kept consistent for easy cleaning in the later stage;
[0019] (2) By setting a friction belt in the opposite direction on the frame on one side of the conveyor belt, the friction belt and the conveyor belt can be moved relative to each other, driving the glass wine bottle to rotate on the support seat, so as to avoid the glass wine bottle from being washed at four corners, thereby ensuring the cleaning efficiency;
[0020] (3) By installing a U-shaped notch on the support seat, machining a bevel on the surface of the U-shaped notch, and installing a support ball on the bevel, the contact area between the support seat and the glass bottle can be reduced to prevent a cleaning dead angle between the glass bottle and the support seat;
[0021] (4) By providing a hinged support sleeve to form a support ring, and by limiting the bottle body of the glass wine bottle through the support ring, the deviation of the glass wine bottle due to the unstable center of gravity can be prevented, thereby ensuring the cleaning efficiency. At the same time, by arranging the opening of the support sleeve to be consistent with the opening direction of the U-shaped notch, it is convenient to take and put the glass wine bottle, thereby improving the assembly efficiency of the glass wine bottle;
[0022] (5) By setting a bottle pressing device to press the bottom of the bottle, the glass bottle can be prevented from shaking, thereby ensuring the stability of the glass bottle during cleaning and improving the cleaning efficiency;
[0023] (6) By setting a water pool with gradually increasing height on the cleaning device, the clean water sprayed by the flushing device can be used as water for the flushing device and the scrubbing device, so as to improve the utilization rate of water and thus reduce the water consumption;
[0024] (7) The flushing device, the scrubbing device and the scouring device are arranged in sequence, so that the dust attached to the glass wine bottle can be soaked, brushed and then flushed clean, thereby improving the flushing efficiency of the glass wine bottle, and at the same time, the inner wall of the glass wine bottle can be cleaned, thereby shortening the cleaning time of the glass wine bottle and reducing the cleaning efficiency of the glass wine bottle;
[0025] (8) By setting up a drying device, the inner and outer walls of the cleaned glass bottle can be dried to prevent the moisture attached to the surface of the glass bottle from absorbing dust after the glass bottle passes through the cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 A schematic diagram of the structure provided by an embodiment of the present invention.
[0027] Figure 2 A top view of a conveyor belt and a friction belt provided in an embodiment of the present invention.
[0028] Figure 3 A schematic diagram of the structure of a cleaning mechanism provided in an embodiment of the present invention.
[0029] Figure 4 A schematic diagram of the installation of a support base and a support ring provided in an embodiment of the present invention.
[0030] Figure 5 A schematic top view of the support ring provided in an embodiment of the present invention.
[0031] Figure 6 A schematic structural diagram of a bottle pressing device provided in an embodiment of the present invention.
[0032] Figure 7 A schematic structural diagram of a drying device provided in an embodiment of the present invention.
[0033] Figure numerals: 1, frame; 2, conveyor belt; 3, cleaning mechanism; 31, flushing device; 311, water pump; 312, flushing pipe; 32, scrubbing device; 321, high-pressure pump; 322, roller brush; 323, water supply pipe; 324, atomizing nozzle; 325, pressure-resistant pipe; 33, flushing device; 331, water inlet pipe; 332, spray head; 333, high-pressure rotating nozzle; 34, pool; 35, water collection tank; 4, Support seat; 41. Side plate; 42. Bottom plate; 43. U-shaped notch; 44. Bevel; 45. Steel ball; 5. Support ring; 51. Support sleeve; 52. Support spring; 53. Through slot; 54. Rotating wheel; 55. Articulated arm; 6. Bottle pressing device; 61. Telescopic rod; 62. Pressing rod; 63. Support ball; 64. Short rod; 65. Tension spring; 7. Friction belt; 8. Drying device; 81. Oven; 82. Blow gun; 83. Air pump. DETAILED DESCRIPTION
[0034] Example
[0035] like Figure 1 to Figure 7 As shown, the glass bottle washing device provided in this embodiment includes a frame 1, a conveyor belt 2 and a washing mechanism 3. The conveyor belt 2 can be horizontally rotatably mounted on the frame 1. A plurality of support seats 4 for supporting glass bottles are evenly mounted on the outer wall of the conveyor belt 2. The support seat 4 includes a side plate 41 fixed on the conveyor belt 2 and a bottom plate 42 horizontally mounted at the bottom of the side plate 41. A U-shaped notch 43 is processed on the side wall of the bottom plate 42 away from the side plate 41. An angle 44 is processed on the inner wall at the top of the U-shaped notch 43. A rollable steel ball 45 is provided on the inclined surface at the angle 44. A detachable support ring 5 is installed on the side plate 41 above the bottom plate 42. A height-adjustable bottle pressing device 6 is vertically installed on the top of the side plate 41. The frame 1 on one side of the conveyor belt 2 is also provided with a friction belt 7 in the opposite direction of the conveying direction of the conveyor belt 2 when working. The distance between the friction belt 7 and the conveyor belt 2 is adjustable to meet the cleaning needs of glass bottles of different sizes, and is used to drive the glass bottles to rotate on the bottom plate 42. The cleaning mechanism 3 includes a flushing device 31, a brushing device 32 and a flushing device 33. The flushing device 31, the brushing device 32 and the flushing device 33 are installed in sequence under the frame 1 along the conveying direction of the conveyor belt 2 when it is working, and are aligned with the support seat 4. In order to ensure that all parts work together, the conveyor belt 2 adopts a stepping motor to move intermittently.
[0036] In order to facilitate the adaptation of the support ring 5 to the contour of the wine bottle and the loading and unloading, the support ring 5 includes two semicircular support sleeves 51, which are symmetrically arranged along the side plate 41 and hinged to each other, similar to a scissors shape, and the openings of the two support sleeves 51 are consistent with the opening direction of the U-shaped notch 43. A support spring 52 is provided at the hinge of the two support sleeves 51 to make the two support sleeves 51 buckle. One end of the support spring 52 is fixed to the side wall, and the other end is hinged to the support sleeve 51 through a hinge arm 55. When the support spring 52 is opened, the two support sleeves 51 are driven by the hinge arm 55 to engage with each other. The sleeve 51 rotates around the hinge, so that the hinged arm 55 is locked toward one end of the U-shaped notch 43. When the support sleeve 51 needs to be opened, it is only necessary to tighten the support spring 52 through the cylinder to open the hinged arms 55 at both ends of the support spring 52. At the same time, the opening of the hinged arms 55 drives the two support sleeves 51 to open, so that the support ring 5 can be opened. The inner wall of the support sleeve 51 is processed with multiple horizontal through grooves 53, and a rotatable wheel 54 is arranged in the through groove 53. In order to reduce the contact area between the wheel 54 and the glass bottle, the wheel 54 with an arc-shaped annular surface is preferably used. Since the wheel 54 is installed in the support ring 5, the shape of the support sleeve 51 can also be semi-elliptical.
[0037] The bottle pressing device 6 includes a vertically arranged telescopic rod 61 and a pressing rod 62 hinged at the top of the telescopic rod 61. A supporting ball 63 is fixedly installed at one end of the pressing rod 62 away from the telescopic rod 61. The supporting ball 63 contacts the bottom surface of the glass bottle to prevent the glass bottle from bouncing off the support seat 4 due to the large force during the cleaning process. A short rod 64 is extended at one end of the pressing rod 62 away from the supporting ball 63 to facilitate the unfolding of the pressing rod 62. When in use, the short rod 64 is pressed down by the cylinder to make the pressing rod 62 rotate upward. Two tension springs 65 are provided at the top of the telescopic rod 61, which are respectively connected to the pressing rod 62 and the short rod 64. By providing two tension springs 65, it can be avoided that when the cylinder leaves the short rod 64, the pressing rod 62 is subjected to excessive force and is instantly pressed down, causing the glass bottle to break. The tension of the tension spring 65 connected to the pressing rod 62 is greater than the tension of the tension spring 65 connected to the short rod 64.
[0038] A water pool 34 is installed on the frame 1 below the flushing device 31 and the scrubbing device 32, and the height of the water pool 34 below the scrubbing device 32 is higher than the height of the water pool 34 below the flushing device 31. A water collection tank 35 connected to the scrubbing device 32 is provided below the flushing device 33.
[0039] The flushing device 31 includes a water pump 311 placed in a water pool 34 and two flushing pipes 312 connected in parallel to the outlet pipe of the water pump 311. One flushing pipe 312 is fixedly installed above the support seat 4, and the other flushing pipe 312 is vertically fixed below the support seat 4 and aligned with the bottle mouth of the glass wine bottle. In order to improve the flushing efficiency, multiple groups of flushing devices 31 can be provided. The flushing device 31 mainly uses water to flush away dust on the surface of the glass wine bottle and wet the residue attached to the surface of the glass wine bottle.
[0040] The scrubbing device 32 includes a high-pressure pump 321 and an outer bottle cleaning device and an inner bottle cleaning device connected to the high-pressure pump 321. The outer bottle cleaning device includes a roller brush 322 rotatably mounted on one side of the conveyor belt 2 and a water supply pipe 323 aligned with the roller brush 322. The water supply pipe 323 is connected to the high-pressure pump 321. The inner bottle cleaning device includes an atomizing nozzle 324 and a pressure-resistant pipe 325 connecting the atomizing nozzle 324 and the high-pressure pump 321. The atomizing nozzle 324 is vertically mounted below the support seat 4 and aligned with the glass wine bottle. The scrubbing device 32 is provided with multiple groups. A motor for driving the roller brush 322 to rotate is installed on the top of the frame 1. In order to prevent water thrown out by the roller brush 322 from splashing, a semicircular baffle can be installed on the outside of the roller brush 322, and the opening of the semicircular baffle faces the glass wine bottle. The rotating roller brush 322 can be used to brush out the dregs attached to the outer wall of the glass wine bottle, and the water outlet direction of the atomizing nozzle 324 is aligned with the inner bottom of the glass wine bottle to form a high-speed mist shock wave to wash away the dregs on the inner wall of the glass wine bottle.
[0041] The flushing device 33 includes two water inlet pipes 331 and a shower head and a high-pressure rotating spray head 333 respectively connected to the water inlet pipes 331. The shower head is installed above the support seat 4, and the high-pressure rotating spray head 333 is installed below the support seat 4 and aligned with the bottle mouth of the glass wine bottle. The flushing device 33 can be set in multiple groups to ensure cleaning efficiency. The high-pressure rotating spray head 333 faces the upper top of the inner wall of the glass wine bottle, and the spiral water flow can clean the inner wall of the glass wine bottle in detail, and the bottle pressing device 6 can absorb the force sprayed by the high-pressure rotating spray head 333 to prevent the glass wine bottle from flying out of the mounting seat.
[0042] A drying device 8 is also installed on the frame 1, and the drying device 8 includes an oven 81 mounted on the conveyor belt 2 and a blow gun 82 installed in the oven 81. The blow gun 82 is vertically installed below the support base 4, and an air pump 83 is connected to the blow gun 82. The air inlet of the air pump 83 is placed in the oven 81. The oven 81 dries the outer wall of the glass wine bottle, and the hot air generated by the oven 81 is sucked by the air pump 83 and blown from the blow gun 82 to the inside of the glass wine bottle to dry the inner wall of the glass wine bottle, which can improve the drying efficiency of the glass wine bottle to prevent the water stains on the surface of the glass wine bottle from attracting dust to adhere.
[0043] The method of using the present invention is:
[0044] The glass wine bottle is inverted by an arranging machine and pushed into the U-shaped notch 43 on the bottom plate 42 of the support seat 4 in sequence. At this time, the support ring 5 and the bottle pressing device 6 are opened by the action of the cylinder. When the glass wine bottle moves into place, the cylinder is loosened. At this time, the two support sleeves 51 of the support ring 5 are buckled under the action of the support spring 52. The rotating wheel 54 on the support ring 5 supports the glass wine bottle, or cooperates with the gap of the glass wine bottle to prevent the glass wine bottle from shaking. Then the stepping motor drives the conveyor belt 2 to move intermittently, driving the glass wine bottle to pass through the flushing device 31, the brushing device 32, the flushing device 33 and the drying device 8 in sequence. At the same time, the friction belt 7 contacts with the glass wine bottle to drive the glass wine bottle to rotate. When the glass wine bottle passes through the flushing device 31, the water pump 311 is started to send the water in the water pool 34 to the flushing pipe 312 for spraying, so as to rinse the inner wall and outer wall of the glass wine bottle; then the glass wine bottle passes through the scrubbing device 32, and the motor drives the roller brush 322 to scrub the outer wall of the glass bottle. At the same time, the high-pressure pump 321 sprays the roller brush 322 with water from the water pool 34 through the water supply pipe 323. When the roller brush 322 rotates, the water is thrown out and the bristles on the roller brush 322 are used to rinse the outer wall of the glass wine bottle. In addition, the water generated by the high-pressure pump 321 is sprayed from the atomizing nozzle 324 through the pressure-resistant pipe 325 to flush the inner wall of the glass wine bottle. The residue on the glass bottle is washed away; then the glass bottle passes through the flushing device 33, and the water inlet pipe 331 connected to the clean water uses the spray head 332 to finally flush the outer wall of the glass bottle, and the high-pressure rotating nozzle 333 uses the incoming water to finally flush the inner wall of the glass bottle. The spiral force generated by the high-pressure rotating nozzle 333 sprays the glass bottle, and the sprayed water falls into the water collecting tank 35 and enters the water pool 34 along the water collecting tank 35. Finally, the glass bottle enters the drying oven 81, and the drying oven 81 uses hot air to dry the surface of the glass bottle. At the same time, the hot air in the drying oven 81 is blown out from the blow gun 82 through the air pump 83 to dry the inner wall of the glass bottle.
[0045] The above is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any modification and replacement based on the technical solution and inventive concept provided by the present invention shall be included in the protection scope of the present invention. It should be noted that the structures or components illustrated in the drawings are not necessarily drawn to scale, and the present invention omits the description of known components and processing technologies and processes to avoid unnecessary limitation of the present invention.
Claims
1. A glass wine bottle washing device, comprising a frame, a conveyor belt and a washing mechanism, characterized in that: The conveyor belt can be installed on the frame horizontally and rotatably, and a plurality of support seats for supporting glass wine bottles are evenly installed on the outer wall of the conveyor belt. The cleaning mechanism includes a flushing device, a brushing device and a flushing device, which are installed in sequence under the frame along the conveying direction of the conveyor belt when it is working and are aligned with the support seats. The frame on one side of the conveyor belt is also provided with a friction belt opposite to the conveying direction of the conveyor belt when it is working. The support seat includes a side plate fixed to the conveyor belt and a bottom plate horizontally installed at the bottom of the side plate. A U-shaped notch is machined on the side wall of the bottom plate away from the side plate, and an bevel is machined on the inner wall at the top of the U-shaped notch, and a rollable steel ball is provided on the beveled edge at the bevel, and a detachable support ring is installed on the side plate above the bottom plate , a height-adjustable bottle pressing device is vertically installed on the top of the side plate, the support ring includes two semicircular support sleeves, the two support sleeves are symmetrically arranged along the side plate and hinged to each other, the openings of the two support sleeves are consistent with the opening direction of the U-shaped notch, and the two support sleeves are hinged at the hinge point. A support spring for buckling the two support sleeves is provided, and a plurality of horizontal through grooves are processed on the inner wall of the support sleeve, and a rotatable running wheel is provided in the through groove. The bottle pressing device includes a vertically arranged telescopic rod and a pressure rod hinged at the top of the telescopic rod, a support ball is fixedly installed on one end of the pressure rod away from the telescopic rod, and a short rod extends from the other end of the pressure rod away from the support ball, and two tension springs are provided on the top of the telescopic rod, which are respectively connected to the pressure rod and the short rod, and the tension of the tension spring connected to the pressure rod is greater than the tension of the tension spring connected to the short rod; The flushing device includes a water pump placed in the water pool and two flushing pipes connected in parallel to the water outlet pipe of the water pump, one flushing pipe is fixedly installed above the support seat, and the other flushing pipe is vertically fixed below the support seat and aligned with the bottle mouth of the glass wine bottle; The brush washing device includes a high-pressure pump and an outer bottle washing device and an inner bottle washing device connected to the high-pressure pump. The outer bottle washing device includes a roller brush rotatably mounted on one side of the conveyor belt and a water supply pipe aligned with the roller brush. The water supply pipe is connected to the high-pressure pump. The inner bottle washing device includes an atomizing nozzle and a pressure-resistant pipe connecting the atomizing nozzle and the high-pressure pump. The atomizing nozzle is vertically mounted below the support seat and aligned with the glass wine bottle. The flushing device includes two water inlet pipes and a shower head and a high-pressure rotating nozzle respectively connected to the water inlet pipes. The shower head is installed above the support seat, and the high-pressure rotating nozzle is installed below the support seat and aligned with the bottle mouth of the glass wine bottle.
2. The glass wine bottle cleaning device according to claim 1, characterized in that: Water pools are installed on the frames below the flushing device and the scrubbing device, and the height of the water pool below the scrubbing device is higher than that of the water pool below the flushing device. A water collecting tank connected to the scrubbing device is provided below the flushing device.
3. The glass wine bottle cleaning device according to claim 1, characterized in that: A drying device is also installed at the rear section of the frame, which includes an oven mounted on a conveyor belt and a blow gun installed in the oven. The blow gun is vertically installed below the support seat, and an air pump is connected to the blow gun. The air inlet of the air pump is placed in the oven.
Citation Information
Patent Citations
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