A safe and efficient slotting machine

Abstract

The present invention discloses a safe and efficient slotting machine, including a workbench, at the bottom of which legs are provided, the workbench is a hollow and closed frame structure, on the upper surface of the workbench are provided a plurality of saw grooves penetrating the upper surface of the workbench, and above the saw grooves a top beam is provided; at the top of the top beam a top cylinder is provided, the output shaft of the top cylinder faces the saw groove, and on the upper surface of the workbench a plurality of horizontal cylinder fixing seats are provided, the output shafts of the horizontal cylinders are opposite to the material fixing columns; inside the workbench a motor moving cylinder motor is provided, which drives a slotting saw blade, and the upper end of the slotting saw blade is inserted into the saw groove. The motor of the present application can move forward and backward, the slotting saw blade can be adjusted up and down according to the required slotting depth, and the slotting saw blade can also be replaced according to the slotting width, so that one-time slotting and forming can be performed conveniently and quickly.

Description

Technical Field

[0001] The invention relates to the field of slotting equipment in the woodworking industry, in particular to a safe and efficient slotting machine. Background Art

[0002] In the daily work of carpenters, it is often necessary to perform grooving operations on boards or wood. The existing grooving is usually done manually. The gradually emerging mechanical grooving equipment has the disadvantages of low safety, complicated grooving operation, low efficiency, and unstable grooving quality. Therefore, it is necessary to design a safe and efficient grooving machine. Summary of the invention

[0003] In order to overcome the defects in the prior art, a safe and efficient slotting machine is provided.

[0004] The present invention is achieved through the following scheme:

[0005] A safe and efficient slotting machine comprises a workbench, legs are arranged at the bottom of the workbench, the workbench is a hollow and closed frame structure, a plurality of saw grooves penetrating the upper surface of the workbench are arranged on the upper surface of the workbench, and a top beam is arranged above the saw grooves;

[0006] A top cylinder is correspondingly provided on the top of the top beam, the output shaft of the top cylinder faces the saw groove, the output shaft of the top cylinder is correspondingly connected to a plate-shaped top fastening block, the top fastening block is parallel to the saw groove, and a material fixing column is correspondingly provided on the upper surface of the workbench, the material fixing column is perpendicular to the saw groove;

[0007] A plurality of horizontal cylinder fixing seats are correspondingly arranged on the upper surface of the workbench, and a horizontal cylinder is correspondingly arranged on each of the horizontal cylinder fixing seats, and the output shafts of the horizontal cylinders are opposite to the material fixing columns;

[0008] A horizontal motor moving beam is correspondingly provided inside the workbench, a motor mounting seat is correspondingly provided on the motor moving beam, and a motor moving cylinder is also correspondingly provided inside the workbench. The motor moving cylinder output shaft of the motor moving cylinder drives the motor mounting seat to move horizontally on the motor moving beam; a vertical lifting rail is correspondingly provided on the motor mounting seat, the lifting rail is correspondingly connected to the motor, the motor correspondingly drives the slotting saw blade, and the upper end of the slotting saw blade is correspondingly inserted into the saw groove.

[0009] A side door is correspondingly arranged on the side of the workbench, and a latch is correspondingly arranged on the side door.

[0010] The top fastening block is located directly above the saw groove, and a corresponding driven limiting through hole is provided on the top beam. The driven rod passes through the driven limiting through hole, and the bottom end of the driven rod is correspondingly connected to the top fastening block, and the top end of the driven rod is correspondingly connected to the limiting disc.

[0011] The diameter of the driven limiting through hole is larger than the diameter of the driven rod, and the diameter of the limiting disc is larger than the diameter of the driven limiting through hole.

[0012] The material fixing column is provided with a penetrating groove at a position spanning the saw groove.

[0013] Two horizontal cylinder fixing seats are also correspondingly provided on the upper surface of the workbench, and the two horizontal cylinder fixing seats are respectively arranged on both sides of the top beam. A horizontal cylinder is respectively provided on the two horizontal cylinder fixing seats, and the output directions of the output shafts of the two horizontal cylinders are parallel. The output directions of the output shafts of the two horizontal cylinders are perpendicular to the material fixing columns, and horizontal fixing gaskets are correspondingly provided at the free ends of the horizontal cylinder output shafts.

[0014] A motor power switch and a pneumatic switch are also provided on the side of the workbench. The pneumatic switch is connected to the top cylinder, the horizontal cylinder, and the motor moving cylinder through air pipes, and the motor power switch is electrically connected to the motor.

[0015] A pair of outwardly extending wing plates are correspondingly provided on the upper surface of the workbench, the upper surfaces of the wing plates are flush with the upper surface of the workbench, and the extending direction of the wing plates is parallel to the material fixing column.

[0016] The beneficial effects of the present invention are:

[0017] 1. The present invention is a safe and efficient slotting machine. The top cylinder, the horizontal cylinder and the motor moving cylinder are respectively controlled by the pneumatic switch, and the motor power switch is used to control the motor correspondingly. It has a high degree of automation, is convenient and quick to operate, improves the slotting speed, reduces the labor intensity, and can save 60% of labor.

[0018] 2. The workbench of the safe and efficient slotting machine of the present invention adopts an integral steel frame structure in practical applications, which is closed on all sides. The motor and the slotting saw blade are arranged inside the workbench, which effectively protects the operator and improves the safety of operation. A pneumatic switch and an electric switch are arranged on the side.

[0019] 3. The safe and efficient grooving machine of the present invention can replace different saw blades according to the required groove size, and the grooving saw blade can be moved up and down by adjusting the lifting slide rail, so as to freely adjust the required grooving depth. One grooving machine can meet different grooving requirements, thereby reducing the equipment purchase expenditure of the enterprise.

[0020] 4. The present invention is a safe and efficient slotting machine. A material fixing column is arranged on the top of the workbench, and is fixed at the top and the front and rear parts. The top uses a top beam and a top cylinder, and the front and rear parts use two horizontal cylinders to fix the material to be slotted near the material fixing column, ensuring that the material to be processed is stably and sustainably fixed at the set position, ensuring the stability and safety of the processing process, and reducing the defective rate of slotting by 90%. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of a safe and efficient slotting machine of the present invention;

[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of another embodiment of the present invention;

[0023] Figure 3 It is a schematic diagram of the structure inside the workbench of a safe and efficient slotting machine of the present invention;

[0024] In the figure: 1 is a workbench, 2 is a support leg, 3 is a side door, 4 is a latch, 5 is a saw groove, 6 is a top beam, 7 is a top cylinder, 8 is a top fastening block, 9 is a limit disc, 10 is a driven rod, 11 is a driven limit through hole, 12 is a material fixing column, 13 is a horizontal cylinder fixing seat, 14 is a horizontal cylinder, 15 is a horizontal fixing gasket, 16 is a pneumatic switch, 17 is a motor power switch, 18 is a motor moving beam, 19 is a motor mounting seat, 20 is a motor moving cylinder, 21 is a motor moving cylinder output shaft, 22 is a lifting slide rail, 23 is a motor, 24 is a slotting saw blade, 25 is a wing plate, and 26 is a roller. DETAILED DESCRIPTION

[0025] The preferred embodiments of the present invention are further described below in conjunction with the accompanying drawings:

[0026] Example 1

[0027] like Figure 1 As shown, a safe and efficient slotting machine comprises a workbench 1, a support leg 2 is correspondingly arranged at the bottom of the workbench 1, the workbench 1 is a hollow and closed frame structure, a plurality of saw grooves 5 penetrating the upper surface of the workbench 1 are correspondingly opened on the upper surface of the workbench 1, and a top beam 6 is correspondingly arranged above the saw grooves 5;

[0028] A top cylinder 7 is correspondingly provided on the top of the top beam 6, and the output shaft of the top cylinder 7 faces the saw groove 5. The output shaft of the top cylinder 7 is correspondingly connected to a plate-shaped top fastening block 8, and the top fastening block 8 is parallel to the saw groove 5. A material fixing column 12 is also correspondingly provided on the upper surface of the workbench 1, and the material fixing column 12 is perpendicular to the saw groove 5.

[0029] A plurality of horizontal cylinder fixing seats 13 are correspondingly provided on the upper surface of the workbench 1, and a horizontal cylinder 14 is correspondingly provided on each of the horizontal cylinder fixing seats 13, and the output shafts of the horizontal cylinders 14 are opposite to the material fixing columns 12;

[0030] like Figure 3 As shown, a horizontal motor moving beam 18 is correspondingly provided inside the workbench 1, a motor mounting seat 19 is correspondingly provided on the motor moving beam 18, and a motor moving cylinder 20 is also correspondingly provided inside the workbench 1 (the installation position of the motor moving cylinder 20 can be determined according to the space size in the workbench, as long as it is ensured that the motor moving cylinder 20 can work stably and safely, the specific installation position and method are not repeated here), the motor moving cylinder output shaft 21 of the motor moving cylinder 20 drives the motor mounting seat 19 to move horizontally on the motor moving beam 18; a vertical lifting slide rail 22 is correspondingly provided on the motor mounting seat 19, the lifting slide rail 22 is correspondingly connected to the motor 23, the motor 23 correspondingly drives the slotting saw blade 24, and the upper end of the slotting saw blade 24 is correspondingly inserted into the saw groove 5. In actual applications, the up and down movement of the lifting slide rail 22 can be controlled by manually rotating the turntable, thereby driving the motor and the grooving saw blade to move in a vertical position, so as to achieve the purpose of freely adjusting the required grooving depth. The specific structure, installation method, working method and principle of the lifting slide rail 22 are well-known technologies and will not be repeated here.

[0031] The working process of the present application is briefly described as follows: the material to be slotted is placed between the material fixing column 12 and the output shaft of the horizontal cylinder 14, and a top cylinder 7 is correspondingly provided above the material to be slotted, and a top fastening block 8 driven by the top cylinder 7 is arranged above the material to be slotted. The vertical position of the motor and the slotting saw blade is adjusted by manually adjusting the lifting slide rail 22. After reaching the set slotting depth, the pneumatic switch and the motor power switch are started, and the output shafts of the top cylinder and the horizontal cylinder tightly fix the material to be slotted near the material fixing column 12. At the same time, the motor drives the slotting saw blade to rotate, and the motor moving cylinder output shaft of the motor moving cylinder drives the motor mounting seat to move horizontally on the motor moving beam (the specific moving process and the structure such as the slide rail used are well-known technologies and will not be repeated here). The rotating slotting saw blade slots the fixed material to be slotted after it hits it. After the slotting is completed, the pneumatic switch and the motor power switch are directly turned off, the top cylinder and the horizontal cylinder release the material, the motor and the slotting saw blade are stopped and reset, and the slotted material is taken out. In practical applications, multiple strips of material can be stacked at one time for grooving operations.

[0032] A side door 3 is correspondingly provided on the side of the workbench 1, and a latch 4 is correspondingly provided on the side door 3. The workbench can be opened easily and conveniently through the side, thereby improving the efficiency of maintenance, installation and disassembly work.

[0033] The top fastening block 8 is located directly above the saw groove 5, and a corresponding driven limit through hole 11 is also provided on the top beam 6. The driven rod 10 passes through the driven limit through hole 11, and the bottom end of the driven rod 10 is correspondingly connected to the top fastening block 8, and the top end of the driven rod 10 is correspondingly connected to the limit disc 9. The diameter of the driven limit through hole 11 is larger than the diameter of the driven rod 10, and the diameter of the limit disc 9 is larger than the diameter of the driven limit through hole 11. In order to improve the stability of the top fastening block 8 and prevent accidents such as the top fastening block 8 tilting due to a single drive shaft during the fixing process, the present application adds a driven rod, which plays a role in assisting the top fastening block 8 to move up and down. A limit disc 9 is provided on the top of the driven rod to prevent it from falling off due to excessive displacement, thereby improving the safety factor. The top fastening block 8 of the present application is a rectangular structure with a large bottom area, which can firmly fix the material to be slotted and reduce the damage to the material to be slotted.

[0034] The material fixing column 12 is provided with a through groove at a position crossing the saw groove 5. This through groove can prevent the slotting saw blade from cutting the material fixing column during the slotting process, causing accidents such as damage to the slotting saw blade.

[0035] Two horizontal cylinder fixing seats 13 are also correspondingly provided on the upper surface of the workbench 1. The two horizontal cylinder fixing seats 13 are respectively arranged on both sides of the top beam 6. A horizontal cylinder 14 is respectively provided on the two horizontal cylinder fixing seats 13. The output directions of the output shafts of the two horizontal cylinders 14 are parallel, and the output directions of the output shafts of the two horizontal cylinders 14 are perpendicular to the material fixing column 12. A horizontal fixing gasket 15 is correspondingly provided at the free end of the output shaft of the horizontal cylinder 14. The horizontal fixing gasket 15 is made of soft polymer material (the specific chemical composition can be directly purchased on the market and will not be repeated here). It contacts with the material to be grooved, which can not only improve the friction of the contact surface, but also reduce the damage to the surface of the material to be grooved.

[0036] A motor power switch 17 and a pneumatic switch 16 are also provided on the side of the workbench 1. The pneumatic switch 16 is connected to the top cylinder 7, the horizontal cylinder 14, and the motor moving cylinder 20 through air pipes (not shown in the drawings), and the motor power switch 17 is electrically connected to the motor 23. The top cylinder, the horizontal cylinder, and the motor moving cylinder are controlled by the pneumatic switch, and the motor is controlled by the motor power switch. The automation is high, the operation is convenient and quick, the slotting speed is improved, and the labor intensity is reduced.

[0037] Example 2

[0038] like Figure 2As shown, in this embodiment, the same points as those in Embodiment 1 are not repeated, and the difference is that: a pair of outwardly extending wing plates 25 are correspondingly provided on the upper surface of the workbench 1, and the upper surface of the wing plates 25 is flush with the upper surface of the workbench 1, and the extending direction of the wing plates 25 is parallel to the material fixing column 12. A plurality of rollers 26 are correspondingly provided on the surface of the wing plates 25, and the plurality of rollers 26 are parallel to the extension direction of the output shaft of the horizontal cylinder 14. The setting of the rollers 26 is conducive to the movement of wood and improves work efficiency. When the length of the material to be slotted is long, by setting the wing plates 25, the material to be slotted can be stably placed on it, avoiding the safety risk caused by the material to be slotted extending too much from the workbench 1, and can also reduce the difficulty of fixing the material to be slotted, improve the stability of the slotting process, and ensure the slotting quality. In this embodiment, the length of the wing plates 25 is set to 4 meters, which can maximize the labor efficiency. In practical applications, the corresponding size of the wing plates 25 can be adaptively adjusted according to the length of the slotted material to meet different working conditions.

[0039] The motor of the present application can move forward and backward, the slotting saw blade can be adjusted up and down according to the required slotting depth, and the slotting saw blade can also be replaced according to the slotting width, so that one-time slotting and forming can be carried out conveniently and quickly.

[0040] Although the technical solutions of the present invention have been described and listed in detail, it should be understood that it is obvious to those skilled in the art to make modifications to the above embodiments or adopt equivalent alternatives. These modifications or improvements made without departing from the spirit of the present invention are within the scope of protection required by the present invention.

Claims

1. A safe and efficient slotting machine, comprising a workbench (1), wherein legs (2) are provided at the bottom of the workbench (1), and characterized in that: The workbench (1) is a hollow and closed frame structure, a plurality of saw grooves (5) penetrating the upper surface of the workbench (1) are correspondingly provided on the upper surface of the workbench (1), and a top beam (6) is correspondingly provided above the saw grooves (5); A top cylinder (7) is correspondingly provided on the top of the top beam (6), the output shaft of the top cylinder (7) faces the saw groove (5), the output shaft of the top cylinder (7) is correspondingly connected to a plate-shaped top fastening block (8), the top fastening block (8) is parallel to the saw groove (5), and a material fixing column (12) is correspondingly provided on the upper surface of the workbench (1), the material fixing column (12) is perpendicular to the saw groove (5); A plurality of horizontal cylinder fixing seats (13) are correspondingly provided on the upper surface of the workbench (1), and a horizontal cylinder (14) is correspondingly provided on each of the horizontal cylinder fixing seats (13), and the output shafts of the horizontal cylinders (14) are opposite to the material fixing columns (12); A horizontal motor moving beam (18) is correspondingly arranged inside the workbench (1), a motor mounting seat (19) is correspondingly arranged on the motor moving beam (18), and a motor moving cylinder (20) is also correspondingly arranged inside the workbench (1). The motor moving cylinder output shaft (21) of the motor moving cylinder (20) drives the motor mounting seat (19) to move horizontally on the motor moving beam (18); a vertical lifting rail (22) is correspondingly arranged on the motor mounting seat (19), the lifting rail (22) is correspondingly connected to the motor (23), and the motor (23) correspondingly drives a slotting saw blade (24), and the upper end of the slotting saw blade (24) is correspondingly inserted into the saw groove (5).

2. A safe and efficient slotting machine according to claim 1, characterized in that: A side door (3) is correspondingly provided on the side of the workbench (1), and a latch (4) is correspondingly provided on the side door (3).

3. A safe and efficient slotting machine according to claim 1, characterized in that: The top fastening block (8) is located directly above the saw groove (5), and a driven limiting through hole (11) is correspondingly provided on the top beam (6). The driven rod (10) passes through the driven limiting through hole (11), and the bottom end of the driven rod (10) is correspondingly connected to the top fastening block (8), and the top end of the driven rod (10) is correspondingly connected to the limiting disc (9).

4. A safe and efficient slotting machine according to claim 3, characterized in that: The diameter of the driven limiting through hole (11) is greater than the diameter of the driven rod (10), and the diameter of the limiting disc (9) is greater than the diameter of the driven limiting through hole (11).

5. A safe and efficient slotting machine according to claim 1, characterized in that: The material fixing column (12) is provided with a penetrating groove at a position spanning the saw groove (5).

6. A safe and efficient slotting machine according to claim 1, characterized in that: Two horizontal cylinder fixing seats (13) are also correspondingly provided on the upper surface of the workbench (1), and the two horizontal cylinder fixing seats (13) are respectively arranged on both sides of the top beam (6). A horizontal cylinder (14) is respectively provided on the two horizontal cylinder fixing seats (13). The output directions of the output shafts of the two horizontal cylinders (14) are parallel to each other, and the output directions of the output shafts of the two horizontal cylinders (14) are perpendicular to the material fixing column (12). A horizontal fixing gasket (15) is correspondingly provided at the free end of the output shaft of the horizontal cylinder (14).

7. A safe and efficient slotting machine according to claim 1, characterized in that: A motor power switch (17) and a pneumatic switch (16) are also provided on the side of the workbench (1), and the pneumatic switch (16) is connected to the top cylinder (7), the horizontal cylinder (14), and the motor moving cylinder (20) through air pipes, respectively, and the motor power switch (17) is electrically connected to the motor (23).

8. A safe and efficient slotting machine according to claim 1, characterized in that: A pair of outwardly extending wing plates (25) are correspondingly provided on the upper surface of the workbench (1), the upper surface of the wing plates (25) is flush with the upper surface of the workbench (1), the extending direction of the wing plates (25) is parallel to the material fixing column (12), and a plurality of rollers (26) are correspondingly provided on the surface of the wing plates (25), and the plurality of rollers (26) are parallel to the extension direction of the output shaft of the horizontal cylinder (14).

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