Insert disk equipment
By designing automated plug-in equipment, the problem of poor plug-in stability in the prior art is solved, and the stable automatic plug-in between the product and the pallet is realized, reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202010518720.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2040-06-09
AI Technical Summary
In the prior art, there is manual operation during the insertion of plastic products in the pallet, resulting in high cost, low efficiency, poor plug stability, and easy product fall off.
A disk insertion equipment is designed, including a conveyor belt, product feeding mechanism, material pushing assembly, support base plate and support frame. Automatic product plug-in is realized through automated structural settings to ensure plug-in stability. The equipment includes a pallet feeding mechanism, insertion assembly, clamp assembly and discharge slide, which can automatically push the pallet and product to ensure the accuracy and stability of the plug.
It realizes the automation of product plugging into pallets, reduces production costs, improves efficiency, and ensures a stable connection between product and pallets.
Smart Images

Figure CN111516938B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to product installation, and in particular relates to a disk insertion device. Background Art
[0002] Plastic products, such as lighter casings, are molded by integral injection molding. In order to facilitate subsequent assembly, the prepared products usually need to be plugged into a tray. At present, the existing production method of enterprises is usually manual insertion of trays, which is costly and inefficient. In addition, the plugging stability between the product and the tray is poor, and the subsequent product is easy to fall off the tray, or it is inconvenient to pull the product out of the tray. Summary of the invention
[0003] Based on this, it is necessary to provide a disk insertion device to address the technical problems existing in the prior art.
[0004] Specifically, a tray insertion device includes a conveyor belt, a product feeding mechanism arranged on the feeding side of the conveyor belt, a pushing assembly arranged on the discharging side of the conveyor belt, a supporting base plate arranged below the conveyor belt, and a supporting frame fixedly connected to the supporting base plate; a tray feeding mechanism is provided on the supporting base plate, and the tray feeding mechanism can push the tray to the position of the supporting frame; an insertion assembly is provided on the supporting frame, and the pushing assembly can push the product located on the discharging side of the conveyor belt into the insertion assembly, and the insertion assembly can insert the product into the tray located in the supporting frame.
[0005] As a preferred embodiment of the present invention, the product feeding mechanism includes a mounting plate, a plurality of insertion modules arranged on the mounting plate, a switch assembly cooperating with each of the insertion modules, and a slide plate arranged below the mounting plate and connected to the conveyor belt; wherein, each of the insertion modules is sequentially provided with a plurality of slots, each of which can accommodate a corresponding product; the switch assembly includes a baffle plate arranged below the slot on the insertion module, and a first driving member, wherein the baffle plate can block the slot on the insertion module to limit the product inserted into the slot from falling onto the slide plate.
[0006] As a preferred embodiment of the present invention, a plurality of plug-in block assemblies are rotatably connected in the insertion module, and the slots are arranged on the corresponding plug-in block assemblies; the product feeding mechanism also includes a rotation drive assembly, which can drive the plug-in block assemblies in the insertion module to rotate.
[0007] As a preferred embodiment of the present invention, the pallet feeding mechanism includes a pallet rack, a first pallet conveying assembly arranged on the pallet rack, and a second pallet conveying assembly arranged on the supporting bottom plate; the first pallet conveying assembly can push the pallets placed in the pallet rack to the lower position on the discharge side of the conveyor belt in sequence; the second pallet conveying assembly can push the pallet located at the lower position on the discharge side of the conveyor belt toward the support frame.
[0008] As a preferred embodiment of the present invention, the insertion assembly includes an adapter plate rotatably connected to the support frame, a second driving member connected to the adapter plate, a pressure block arranged above the adapter plate, and a third driving member connected to the pressure block; the adapter plate is provided with a plurality of product cavities corresponding to the plug-in holes on the tray, and each of the product cavities can accommodate a product; the pushing assembly can push the product located on the discharge side of the conveyor belt into the product cavity of the adapter plate; the pressure block can act on the product in the product cavity on the adapter plate to push the product into the plug-in hole of the tray.
[0009] As a preferred embodiment of the present invention, the tray insertion device also includes a stopper arranged on the rear side of the pushing assembly, and a clamping assembly arranged on the front side of the pushing assembly; the clamping assembly can clamp the product located on the front side of the pushing assembly and drive the clamped product to move in a direction away from the stopper.
[0010] As a preferred solution of the present invention, a tray clamping assembly is provided on the supporting bottom plate, and the tray clamping assembly can clamp a tray with products inserted therein and drive the clamped tray to move in a direction away from the pushing assembly.
[0011] As a preferred solution of the present invention, the tray clamping assembly includes a clamping plate and a fourth driving member that drives the clamping plate to reciprocate relative to the supporting base plate; an elastic member is provided on the clamping plate, and the elastic member can push the clamping plate to clamp the tray.
[0012] As a preferred solution of the present invention, a material stopper assembly is provided on the support frame, and the material stopper assembly can act on the pallet clamped by the pallet clamping assembly to limit the pallet from following the pallet clamping assembly to reset.
[0013] As a preferred embodiment of the present invention, the tray insertion device also includes a fifth driving member fixedly connected to the supporting base plate, and a discharge chute connected to the supporting base plate; the fifth driving member is capable of pushing the tray filled with products to move toward the discharge chute, so as to transfer the tray filled with products from the supporting base plate to the discharge chute; wherein the discharge chute is arranged to be inclined downward relative to the supporting base plate.
[0014] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:
[0015] The tray insertion device provided by the present invention realizes the automation of product insertion into the tray through reasonable structural settings, which reduces costs and improves efficiency. At the same time, it ensures the stability of the connection between each product inserted into the tray and the tray. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic structural diagram of a disk insertion device provided in one embodiment of the present invention.
[0017] Figure 2 This is a schematic structural diagram of a disk insertion device from another perspective provided by an embodiment of the present invention.
[0018] Figure 3 It is a structural schematic diagram of the product feeding mechanism in the present invention.
[0019] Figure 4 It is a schematic diagram of the structure of the plug-in block assembly, the switch assembly and the rotary drive assembly in the present invention when they are coordinated.
[0020] Figure 5 It is an exploded view of the plug block assembly in the present invention.
[0021] Figure 6 It is a schematic diagram of the structure of the inserting assembly and the pushing assembly in the present invention when they cooperate.
[0022] Figure 7 It is a structural schematic diagram of the adapter board in the present invention.
[0023] Figure 8 It is a schematic structural diagram of the material clamping assembly in the present invention.
[0024] Fig. 9 It is a schematic diagram of the structure of the tray feeding mechanism, the tray feeding mechanism and the inserting assembly in the present invention when they cooperate.
[0025] Fig.10 It is a schematic diagram of the structure of the tray feeding mechanism and the inserting assembly in the present invention when they cooperate.
[0026] Among them, 10, product feeding mechanism; 11, mounting plate; 12, inserting module; 121, slot; 122, inserting block assembly; 1221, upper inserting block; 1222, lower inserting block; 1223, first connecting protrusion; 1224, second connecting protrusion positioning; 13, switch assembly; 131, baffle; 132, first driving member; 14, slide plate; 15, rotating driving assembly; 151, first telescopic driving member; 152, rack; 153, gear; 20, pushing assembly; 21, pushing plate; 22, second telescopic driving member; 23, baffle; 231, limiting rod; 24, clamping assembly; 241, mounting seat; 2411, bottom plate; 2412, first connecting plate; 2413, second connecting plate; 2414, slide rail; 242, clamp cylinder; 2421, connecting seat ;243, translation cylinder;30, tray feeding mechanism;31, tray rack;311, tray cavity;32, first tray conveying assembly;33, second tray conveying assembly;40, insertion assembly;41, adapter plate;411, product cavity;42, second driving member;43, pressure block;431, boss;44, third driving member;50, tray clamping assembly;51, clamping plate;511, fixing part;512, moving part;513, slide bar;52, translation plate;53, baffle bar;60, baffle assembly;61, third telescopic driving member;62, baffle plate;71, fifth driving member;72, discharge slide;101, conveyor belt;102, supporting bottom plate;1021, slot;103, supporting frame;201, product;202, tray;203, plug-in hole. Specific embodiments
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0029] See also Figure 1-Figure 10 The disk insertion device provided in one embodiment of the present invention includes a conveyor belt 101, a product feeding mechanism 10 arranged on the feeding side of the conveyor belt 101, a pushing assembly 20 arranged on the discharging side of the conveyor belt 101, a supporting base plate 102 arranged under the conveyor belt 101, and a supporting frame 103 fixedly connected to the supporting base plate 102.
[0030] In this embodiment, a tray feeding mechanism 30 is provided on the supporting base plate 102 of this embodiment, and the tray feeding mechanism 30 can push the tray 202 to the position of the supporting frame 103; an insertion assembly 40 is provided on the supporting frame 103, and the pushing assembly 20 can push the product 201 located on the discharge side of the conveyor belt 101 to the insertion assembly 40, and the insertion assembly 40 can insert the product 201 into the tray 202 located in the supporting frame 103, thereby realizing the automation of the insertion of the product 201 on the tray 202.
[0031] The product feeding mechanism 10 can realize automatic feeding of the product 201 , and can adjust the product 201 prepared by a mold (not shown) to the same direction, and transfer the adjusted product 201 to the conveyor belt 101 .
[0032] Specifically, the product feeding mechanism 10 of this embodiment includes a mounting plate 11, a plurality of insertion modules 12 arranged on the mounting plate 11, a switch assembly 13 cooperating with each insertion module 12, and a slide plate 14 arranged under the mounting plate 11 and connected to the conveyor belt 101.
[0033] Among them, each insertion module 12 is sequentially provided with a plurality of slots 121, and each slot 121 can accommodate a corresponding product 201. When the insertion tray device of this embodiment is working, the manipulator can insert the product 201 grabbed from the mold into the slot 121 of the insertion module 12 accordingly, so as to realize the feeding of the product 201, that is, the insertion module 12 of this embodiment is used to receive the product 201 transferred by the manipulator. It should be noted that the slots 121 of this embodiment are sequentially opened on the insertion module 12 along the length direction of the insertion module 12.
[0034] The switch assembly 13 of this embodiment includes a baffle 131 disposed below the slot 121 on the insertion module 12, and a first driving member 132. The baffle 131 can block the slot 121 on the insertion module 12 to limit the product 201 inserted into the slot 121 from being separated from the insertion module 12, thereby achieving the purpose of controlling whether the product 201 inserted into the slot 121 on the insertion module 12 is discharged down to the slide 14. It should be noted that the product 201 dropped onto the slide 14 can slide down along the slide 14 and enter the conveyor belt 101 under the action of the gravity component force.
[0035] Among them, the telescopic rod of the first driving member 132 of this embodiment is connected to the baffle 131, and the first driving member 132 can drive the baffle 131 to make a telescopic movement relative to the insertion module 12 to control the opening and closing of the corresponding slot 121 on the insertion module 12. In other words, the switch assembly 13 of this embodiment is used to control the unloading of the product 201 inserted into the slot 121 on the insertion module 12, which is specifically achieved by whether the baffle 131 blocks the slot 121.
[0036] In this embodiment, a plurality of plug-in block assemblies 122 are rotatably connected in the insertion module 12 of this embodiment, and the slots 121 are arranged on the corresponding plug-in block assemblies 122. Moreover, the product feeding mechanism 10 of this embodiment further comprises a rotation driving assembly 15, which can drive the plug-in block assemblies 122 in the insertion module 12 to rotate, and specifically can drive the insertion module 12 to rotate 180 degrees, so as to meet the use requirements that the multi-row products 201 prepared by the mold are partially arranged in opposite directions, so that the products 201 passing through the product feeding mechanism 10 and transferred by the insertion module 12 can enter the conveyor belt 101 in a uniform direction, so as to facilitate the subsequent operation of automatically inserting the products 201 into the tray.
[0037] Specifically, the rotary drive assembly 15 of this embodiment includes a first telescopic drive member 151 and a rack 152 fixed to the first telescopic drive member 151. Each plug assembly 122 is respectively connected to a gear 153 for rotation prevention, and the gear 153 meshes with the rack 152, so that when the rotary drive assembly 15 is working, the first telescopic drive member 151 is used to push the rack 152 to move in one direction, and the meshing between the rack 152 and the gear 153 is used to drive the gear 153 to rotate, thereby driving the plug assembly 122 to rotate. The rotary drive assembly 15 drives the plug assembly 122 to rotate 180 degrees, which can be achieved by setting the movement stroke of the rack 152 and the meshing relationship between the rack 152 and the gear 153, which will not be elaborated here. Of course, it should be noted that the method of driving the plug block assembly 122 to rotate 180 degrees is not limited to that shown in the figure. For those skilled in the art, a tooth surface that meshes with the rack 152 can be directly provided on the plug block assembly 122, or a rotating drive member can be connected to each plug block assembly 122 to directly drive the plug block assembly 122 to rotate.
[0038] Among them, the plug block assembly 122 of this embodiment specifically includes an upper plug block 1221, and a lower plug block 1222 arranged relative to the upper plug block 1221, and the gear 153 is arranged between the upper plug block 1221 and the lower plug block 1222, and is respectively connected to the upper plug block 1221 and the lower plug block 1222 for rotation prevention. In other words, when the plug module 12 of this embodiment uses the plug block assembly 122 to plug the product 201, the product 201 can be plugged into the plug block 1221, the gear 153 and the lower plug block 1222. Of course, it should be noted that the plug block assembly 122 is not limited to being set as shown in the figure. For those skilled in the art, the upper plug block 1221 and the lower plug block 1222 are connected as a whole, and the gear 153 is sleeved on the plug block assembly 122, and is limited relative to the plug block assembly 122 along the circumferential direction of the plug block assembly 122.
[0039] Specifically, the upper insert block 1221 of the present embodiment is provided with a first connecting protrusion 1223 which partially extends into the gear 153 in the direction toward the gear 153, and the upper insert block 1221 is connected to the gear 153 via the first connecting protrusion 1223 to prevent rotation; and, the lower insert block 1222 is provided with a second connecting protrusion 1224 which partially extends into the gear 153 in the direction toward the gear 153, and the lower insert block 1222 is connected to the gear 153 via the second connecting protrusion 1224 to prevent rotation.
[0040] It can be understood that the conveyor belt 101 of this embodiment is used to transport the product 201 transferred by the product feeding mechanism 10 to the position of the discharge side of the conveyor belt 101, so that the pushing assembly 20 pushes the product 201 located at the discharge side of the conveyor belt 101 into the inserting assembly 40. To this end, the conveyor belt 101 of this embodiment can be driven by rollers, or a product pushing structure can be directly set above the conveyor belt 101, and the product 201 on the conveyor belt 101 is pushed from the feed side of the conveyor belt 101 to the discharge side of the conveyor belt 101.
[0041] In this embodiment, the tray feeding mechanism 30 is used to push the tray 202 to the position of the support frame 103 so that the inserting assembly 40 drives the product 201 to be inserted into the inserting hole 203 of the tray 202 .
[0042] Specifically, the pallet feeding mechanism 30 of the present embodiment includes a pallet rack 31, a first pallet conveying assembly 32 arranged on the pallet rack 31, and a second pallet conveying assembly 33 arranged on the supporting base plate 102; wherein the pallet rack 31 is fixedly connected to the supporting base plate 102 and forms a pallet cavity 311 for accommodating the pallet 202, and people can arrange the pallet 202 in the pallet cavity 311 of the pallet rack 31 in a stacked manner; the first pallet conveying assembly 32 can push the pallets 202 placed in the pallet rack 31 to the lower position on the discharge side of the conveyor belt 101 in sequence, and the second pallet conveying assembly 33 can push the pallet 202 located at the lower position of the conveyor belt 101 to move toward the direction of the insertion assembly 40, so that when the insertion assembly 40 is working, it can insert the product 201 pushed by the pushing assembly 20 downward into the insertion hole 203 of the pallet 202.
[0043] Among them, the first tray conveying assembly 32 of this embodiment can push the tray 202 at the lowest end of the tray cavity 311 on the tray rack 31 to leave the tray rack 31, and the tray 202 located above the tray 202 will fall under the force of gravity, so as to achieve the sequential pushing of the trays 202 in the tray cavity 311 of the tray rack 31. It should be noted that the pushing directions of the trays 202 by the first tray conveying assembly 32 and the second tray conveying assembly 33 are perpendicular to each other. Specifically, the first tray conveying assembly 32 and / or the second tray conveying assembly 33 can be set as a telescopic cylinder and a push plate connected to the moving part of the telescopic cylinder, which will not be elaborated here.
[0044] As can be seen from the above, the pusher assembly 20 of this embodiment pushes the product 201 located at the discharge side of the conveyor belt 101 to transfer the product 201 from the conveyor belt 101 to the inserter assembly 40 .
[0045] Specifically, the pusher assembly 20 of this embodiment includes a pusher plate 21 and a second telescopic driving member 22 connected to the pusher plate 21. The second telescopic driving member 22 can drive the pusher plate 21 to move toward the adapter plate 41 on the inserting assembly 40, so as to push the product 201 from the conveyor belt 101 to the adapter plate 41. In other words, the pusher assembly 20 of this embodiment can transfer the product 201 on the conveyor belt 101 to the adapter plate 41 of the inserting assembly 40 by pushing the pusher plate 21 with the second telescopic driving member 22.
[0046] As a preferred embodiment of the present invention, the inserting tray device of this embodiment further includes a material limiting structure, which can limit the number of products 201 pushed to the transfer plate 41 by the push plate 21. That is to say, the inserting tray device of this embodiment can control the number of products 201 that can be pushed to the transfer plate 41 on the inserting tray assembly 40 by setting the material limiting structure when the push assembly 20 works once. It should be noted that the products 201 of this embodiment are placed on the conveyor belt 101 and are arranged against each other. Specifically, the number of products 201 can be limited by the number of products 201 that are in contact with the push plate 21 when the push plate 21 is working.
[0047] Specifically, the material limiting structure of the present embodiment includes a stopper 23 disposed on the rear side of the push plate 21, and a clamping assembly 24 disposed on the front side of the push plate 21; the clamping assembly 24 can clamp the product located on the front side of the push plate 21, and drive the clamped product 201 to move in a direction away from the stopper 23. In other words, the material limiting structure of the present embodiment limits the number of products 201 pushed by the push plate 21 when it is working by limiting the position of the products 201 on both sides of the push plate 21. It should be noted that the rear side of the push plate 21 of the present embodiment is specifically the side of the push plate 21 facing the direction of movement of the conveyor belt 101, and the front side of the push plate 21 is the opposite direction of the rear side of the push plate 21.
[0048] Among them, the insertion assembly of this embodiment is fixedly connected to a limiting rod 231 on the stop block 23, and the limiting rod 231 can limit the product 201 placed on the conveyor belt 101 in the direction of the vertical plane of the conveyor belt 101, to prevent the product 201 on the conveyor belt 101 from warping when the pushing plate 21 pushes the product 201 on the conveyor belt 101 to the transfer plate 41, thereby ensuring that the pushing plate 21 can push the product 201 from the conveyor belt 101 to the transfer plate 41 of the insertion assembly 40.
[0049] The clamping assembly 24 of this embodiment includes a mounting seat 241, a clamping cylinder 242 disposed on the mounting seat 241, and a translation cylinder 243. The clamping cylinder 242 can clamp the product 201 on the mounting seat 241, and the translation cylinder 243 can drive the mounting seat 241 to move forward and backward relative to the push plate 21. When the clamping assembly 24 is working, the clamping cylinder 242 is used to clamp the product 201 first, and then the translation cylinder 243 is used to push the product 201 clamped by the clamping cylinder 242 to move away from the push plate 21, so as to move the product located at the front side of the push plate 21 to the direction away from the push plate 21, and then the product located at the rear side of the push plate 21 is blocked by the block 23, so as to ensure that the push plate 21 can push a certain number of products 201 from the conveyor belt 101 to the transfer plate 41 of the inserting assembly 40 when working once.
[0050] The mounting seat 241 of this embodiment includes a bottom plate 2411, and a first connecting plate 2412 and a second connecting plate 2413 arranged at both ends of the bottom plate 2411, wherein the clamp cylinder 242 is fixedly connected to the second connecting plate 2413 through the connecting seat 2421, and the clamp cylinder 242 can drive the product 201 to move toward the first connecting plate 2412 to limit the product to the first connecting plate 2412. Moreover, the translation cylinder 243 of this embodiment can drive the mounting seat 241 to move forward and backward relative to the push plate 21. It should be noted that in order to facilitate the forward and backward movement of the mounting seat 241, a slide rail 2414 can be connected to the bottom plate 2411 of the mounting seat 241.
[0051] In this embodiment, the insert assembly 40 of this embodiment includes an adapter plate 41 rotatably connected to the support frame 103, a second driving member 42 connected to the adapter plate 41, a pressure block 43 arranged above the adapter plate 41, and a third driving member 44 connected to the pressure block 43.
[0052] Among them, the adapter plate 41 is provided with a plurality of product cavities 411 corresponding to the plug holes 203 on the tray 202, and the number of product cavities 411 can specifically be the number of plug holes 203 in each row of plug holes 203 on the tray 202; and each product cavity 411 can accommodate one product 201; the pressing block 43 can act on the product in the product cavity 411 on the adapter plate 41 to push the product 201 to be inserted into the plug hole 203 of the tray 202. It should be noted that the second driving member 42 of the present embodiment can drive the adapter plate 41 to flip 90 degrees. When the adapter plate 41 is arranged parallel to the tray 202, the adapter plate 41 can receive the product 201 pushed by the pushing assembly 20 from the discharge side of the conveyor belt 101, and then drive the adapter plate 41 to flip 90 degrees, so as to drive the product 201 in the product cavity 411 on the adapter plate 41 to the upper position of the plug hole 203 on the tray 202, and to be located below the pressing block 43.
[0053] Among them, the pressing block 43 of this embodiment is provided with a plurality of protrusions 431 corresponding to the product cavity 411 on the adapter plate 41, and the third driving member 44 can press down the product 201 in the product cavity 411 on the adapter plate 41 through the protrusions 431 on the pressing block 43, so as to insert the product 201 into the insertion hole 203 of the tray 202, thereby facilitating the insertion of the product 201 in the product cavity 411 on the adapter plate 41 into the insertion hole 203 of the tray 202. Of course, the pressing block 43 is not limited to that shown in the figure, and for those skilled in the art, the pressing block 43 can be set as an integral block structure.
[0054] In this embodiment, a tray clamping assembly 50 is provided on the supporting base plate 102 of this embodiment. The tray clamping assembly 50 can clamp the tray 202 with the product 201 inserted therein, and drive the clamped tray 202 to move in a direction away from the pushing assembly 20, so that the inserting assembly 40 can drive the products 201 to be inserted into the inserting holes 203 of the tray 202 in sequence, and can fill the tray 202 with the products 201.
[0055] Specifically, the tray clamping assembly 50 of this embodiment includes a clamping plate 51 and a fourth driving member (not shown) for driving the clamping plate 51 to reciprocate relative to the supporting bottom plate 102; wherein, an elastic member (not shown) is provided on the clamping plate 51, and the elastic member can push the clamping plate 51 to clamp the tray 202. When the tray clamping assembly is working, the clamping plate 51 can elastically clamp the tray 202.
[0056] The tray clamping assembly 50 of this embodiment further includes a baffle 53 fixed to the supporting bottom plate 102, and the baffle 53 and the clamping plate 51 are located on both sides of the tray 202. That is to say, when the tray clamping assembly of this embodiment is working, the tray 202 can be clamped by the cooperation between the baffle 53 and the clamping plate 51, and then the tray 202 is driven by the fourth driving member to move in a direction away from the pusher assembly 20. Of course, it should be noted that the clamping drive of the tray 202 by the tray clamping assembly 50 is not limited to the above. For those skilled in the art, the clamping plates 51 can be arranged on both sides of the tray 202, so that when the tray clamping assembly is working, the two clamping plates 51 can be used to clamp and drive the tray 202.
[0057] Specifically, the number of the clamping plates 51 in this embodiment is two, and the two clamping plates 51 are arranged on one side of the tray 202 . The tray 202 is clamped and driven to move through the cooperation between the two clamping plates 51 and the blocking bars 53 .
[0058] The elastic member of the present embodiment is a spring, and two springs are correspondingly provided on each clamping plate 51 , and the two springs are separated on both sides of the clamping plate 51 , so as to improve the stability of the spring pushing up the clamping plate 51 .
[0059] It should be noted that the support base plate 102 of the present embodiment is provided with a slot 1021 at the position where the clamping plate 51 is assembled, and the fourth driving member is fixedly connected to the end face of the support base plate 102 on the side facing away from the support frame 103, so as to avoid the movement of the tray 202 on the support base plate 102, and in the present embodiment, a translation plate 52 is attached to the position of the slot 1021 on the support base plate 102, and the translation plate 52 and the support base plate 102 are assembled with each other specifically through a sliding connection between a slider (not shown) fixedly connected to the translation plate 52 and a connecting rod (not shown) fixedly connected to the support base plate 102. Among them, the clamping plate 51 includes a fixed part 511 fixed to the translation plate 52, a movable part 512 arranged relative to the fixed part 511, and a sliding rod part 513 slidably connected between the movable part 512 and the fixed part 511, and the translation plate 52 can drive the clamping plate 51 as a whole to reciprocate relative to the support frame 103 through the fixed part 511, and the elastic member is sleeved on the sliding rod part 513, and can push the movable part 512 to act on the tray 202, and realize the clamping of the tray 202.
[0060] The support frame 103 of this embodiment is provided with a material stopper assembly 60, which can act on the tray 202 clamped by the tray clamping assembly 50 to limit the tray 202 from following the tray clamping assembly 50 to reset. In other words, the material stopper assembly 60 of this embodiment can cooperate with the tray clamping assembly 50, so that the tray clamping assembly 50 can drive the tray 202 to move at intervals on the support bottom plate 102, so that the insertion assembly 40 can fill the insertion holes 203 on the tray 202 with the products 201.
[0061] Specifically, the material blocking assembly 60 of this embodiment includes a third telescopic driving member 61 fixed to the support frame 103, and a material blocking plate 62 connected to the third telescopic driving member 61; the third telescopic driving member 61 can drive the material blocking plate 62 to be inserted downward to the position where the product 201 is plugged on the tray 202, and through the collision between the material blocking plate 62 and the product 201, the tray 202 clamped by the tray clamping assembly 50 is restricted from following the tray clamping assembly 50 to reset. In other words, the material blocking assembly 60 of this embodiment specifically blocks the product 201 from following the tray clamping assembly 50 to reset, so as to achieve the purpose of restricting the tray 202 from following the tray clamping assembly 50 to reset. Of course, it should be noted that the limiting of the tray 202 by the material blocking assembly 60 is not limited to the limiting of the product 201 by the material blocking plate 62. For those skilled in the art, a groove matching the material blocking plate 62 can be opened on the tray 202, and the limiting of the tray 202 can be achieved by the material blocking plate 62 directly acting on the groove of the tray 202, which will not be elaborated here.
[0062] In this embodiment, the tray insertion device of this embodiment also includes a fifth driving member 71 fixedly connected to the supporting base plate 102, and a discharge chute 72 connected to the supporting base plate 102; the fifth driving member 71 can push the tray 202 filled with products 201 to move toward the discharge chute 72, so as to transfer the tray 202 filled with products 201 from the supporting base plate 102 to the discharge chute 72; wherein the discharge chute 72 is arranged to be inclined downward relative to the supporting base plate 102, so that when the tray 202 filled with products 201 is on the discharge chute 72, it can realize automatic unloading under the action of the gravity component.
[0063] In addition, it should be noted that the first drive member 132, the first telescopic drive member 151, the second telescopic drive member 22, the second drive member 42, the third drive member 44, the fourth drive member, the third telescopic drive member 61, the fifth drive member 71, the clamp cylinder 242 and the translation cylinder 243 of this embodiment are all configured as telescopic cylinders, so as to facilitate the overall operation and control of the tray insertion device. In addition, different sensors are provided in the tray insertion device of this embodiment to identify and determine the positions of the product 201 and the tray 202, so that the product 201 can be accurately inserted into the insertion hole 203 on the tray 202, which will not be elaborated here.
[0064] In summary, the tray insertion equipment provided by the present invention realizes the automation of product insertion into the tray through reasonable structural settings, which reduces costs and improves efficiency. At the same time, it ensures the stability of the connection between each product inserted into the tray and the tray.
[0065] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0066] The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.
Claims
1. A disk insertion device, characterized in that: It comprises a conveyor belt, a product feeding mechanism arranged on the feeding side of the conveyor belt, a pushing assembly arranged on the discharging side of the conveyor belt, a supporting bottom plate arranged below the conveyor belt, a supporting frame fixedly connected to the supporting bottom plate, and a material limiting structure; a tray feeding mechanism is arranged on the supporting bottom plate, and the tray feeding mechanism can push the tray to the position of the supporting frame; an inserting assembly is arranged on the supporting frame, and the pushing assembly can push the product located on the discharging side of the conveyor belt into the inserting assembly, and the inserting assembly can insert the product into the tray located in the supporting frame; The material limiting structure includes a stopper disposed at the rear side of the material pushing assembly and a clamping assembly disposed at the front side of the material pushing assembly; the clamping assembly can clamp the product located at the front side of the material pushing assembly and drive the clamped product to move in a direction away from the stopper, and the material limiting structure is used to limit the amount of the product transferred from the conveyor belt to the inserting assembly by the material pushing assembly; A limiting rod is fixedly connected to the stopper, and the limiting rod is used to limit the product placed on the conveyor belt in the direction where the vertical plane of the conveyor belt is located; The clamping assembly includes a mounting seat, a clamp cylinder and a translation cylinder arranged on the mounting seat. The clamp cylinder can clamp the product on the mounting seat, and the translation cylinder can drive the mounting seat to move forward and backward relative to the pushing assembly.
2. The disk insertion device according to claim 1, characterized in that: The product feeding mechanism includes a mounting plate, a plurality of insertion modules arranged on the mounting plate, a switch assembly cooperating with each of the insertion modules, and a slide plate arranged below the mounting plate and connected to the conveyor belt; wherein, each of the insertion modules is sequentially provided with a plurality of slots, each of which can accommodate a corresponding product; the switch assembly includes a baffle plate arranged below the slot on the insertion module and a first driving member, wherein the baffle plate can block the slot on the insertion module to limit the product inserted into the slot from falling onto the slide plate.
3. The disk insertion device according to claim 2, characterized in that: The inserting module is rotatably connected with a plurality of inserting block assemblies, and the slots are arranged on the corresponding inserting block assemblies; the product feeding mechanism also includes a rotating driving assembly, and the rotating driving assembly can drive the inserting block assemblies in the inserting module to rotate.
4. The disk insertion device according to claim 1, characterized in that: The pallet feeding mechanism includes a pallet rack, a first pallet conveying assembly arranged on the pallet rack, and a second pallet conveying assembly arranged on the supporting bottom plate; the first pallet conveying assembly can push the pallets placed in the pallet rack to the lower position on the discharge side of the conveyor belt in sequence; the second pallet conveying assembly can push the pallet located at the lower position on the discharge side of the conveyor belt toward the support frame.
5. The disk insertion device according to claim 1, characterized in that: The insertion assembly includes an adapter plate rotatably connected to the support frame, a second driving member connected to the adapter plate, a pressure block arranged above the adapter plate and a third driving member connected to the pressure block; the adapter plate is provided with a plurality of product cavities corresponding to the plug-in holes on the tray, and each of the product cavities can accommodate a product; the pushing assembly can push the product located on the discharge side of the conveyor belt into the product cavity of the adapter plate accordingly; the pressure block can act on the product in the product cavity on the adapter plate to push the product into the plug-in hole of the tray.
6. The disk insertion device according to claim 1, characterized in that: The support bottom plate is provided with a tray clamping assembly, which can clamp a tray with products inserted therein and drive the clamped tray to move in a direction away from the pushing assembly.
7. The disk insertion device according to claim 6, characterized in that: The tray clamping assembly includes a clamping plate and a fourth driving member that drives the clamping plate to reciprocate relative to the supporting base plate; an elastic member is provided on the clamping plate, and the elastic member can push the clamping plate to clamp the tray.
8. The disk insertion device according to claim 7, characterized in that: The support frame is provided with a material blocking assembly, and the material blocking assembly can act on the pallet clamped by the pallet clamping assembly to limit the pallet from following the pallet clamping assembly to reset.
9. The disk insertion device according to claim 8, characterized in that: The tray insertion device also includes a fifth driving member fixedly connected to the supporting base plate and a discharge chute connected to the supporting base plate; the fifth driving member can push the tray filled with products to move toward the discharge chute to transfer the tray filled with products from the supporting base plate to the discharge chute; wherein the discharge chute is arranged to be inclined downward relative to the supporting base plate.
Citation Information
Patent Citations
Automatic boxing assembly line for lighters
CN108609231A
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CN109466825A
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CN212401737U
