An automatic umbrella iron slot inserting and hanging machine

By designing the automatic insertion and hanging machine of the umbrella iron groove, using technologies such as permanent magnet link plates, material separation wheels and rotating cylinders, the automatic insertion and hanging of the umbrella bones and the iron grooves are realized, solving the problem of low efficiency of traditional manual operation and improving production efficiency And reduce costs.

CN111705351BActive Publication Date: 2025-01-07XIAMEN WEILI METAL SURFACE TECH CO LTD
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Patent Information

Application Number
CN202010531048.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-11
Publication Date
2025-01-07
Estimated Expiration
2040-06-11

AI Technical Summary

Technical Problem

Traditional umbrella bones are inserted into the vehicle and require manual operation, resulting in high labor costs, low production efficiency and lack of automated solutions.

Method used

An automatic umbrella iron groove insertion and hanging machine is designed, including feeding device, material collection device, blanking device and discharge mechanism, and the umbrella bone and iron groove are realized by using permanent magnet tie plates, material separation wheels, rotating cylinders and mobile modules. Automatic loading, distributing, rotating and precise blanking of materials, automatic insertion and hanging process.

Benefits of technology

The automatic insertion and hanging of umbrella bones and iron grooves is realized, which improves production efficiency, reduces labor costs, and ensures the precise blanking of umbrella bones and iron grooves and the automated processing of vehicles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to an automatic iron trough insertion and hanging machine for umbrellas, comprising a frame and a feeding device, a taking device and a dropping device arranged on the frame, the feeding device comprising a storage hopper, a material dividing mechanism and a discharging mechanism, the material dividing mechanism comprising a permanent magnetic feeding chain plate and a permanent magnetic material dividing wheel, the permanent magnetic material dividing wheel is arranged at the front end of the permanent magnetic chain plate, a material dividing transition component is arranged between the permanent magnetic material dividing wheel and the permanent magnetic chain plate, a material stripping component is arranged at the front end of the permanent magnetic material dividing wheel, and one end of the discharging mechanism is arranged below the stripping component; the taking device is used to take out the iron trough material on the discharging mechanism; the dropping device is used for the taking device to drop the iron trough material to the dropping device. The present invention has a compact structure, can realize the automatic feeding, taking and dropping of the iron trough material and the automatic feeding process of the material frame, and has a high degree of automation.
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Description

Technical Field

[0001] The invention belongs to the field of umbrella processing, and in particular relates to an automatic iron groove inserting and hanging machine for an umbrella. Background Art

[0002] The ribs of traditional umbrellas are usually divided into long ribs, short ribs and iron grooves. The ribs need to undergo an electroplating or electrophoresis process before being assembled into umbrellas, which can effectively prevent the ribs from rusting and extend the service life of the umbrella. The ribs need to be inserted into the carrier one by one, and then the carrier full of ribs is placed in the electrolyte for electroplating and electrophoresis. Currently, the ribs are inserted into the carrier manually, which has high labor costs and low production efficiency. How to realize the automation of the insertion and hanging of the ribs has become an urgent problem to be solved. Summary of the invention

[0003] The object of the present invention is to overcome the deficiencies of the prior art and to provide an automatic umbrella iron slot inserting and hanging machine.

[0004] In order to solve the above technical problems, the technical solution of the present invention is:

[0005] An automatic umbrella iron slot inserting and hanging machine, comprising a frame and a

[0006] A feeding device, the feeding device comprises a storage hopper, a material dividing mechanism and a discharging mechanism, the front end of the storage hopper is provided with a discharging port, the material dividing mechanism comprises a belt permanent magnet feeding chain plate and a belt permanent magnet discharging wheel, the belt permanent magnet chain plate belt transmission is arranged at the discharging port, the belt permanent magnet discharging wheel is arranged at the front end of the belt permanent magnet chain plate, a material dividing transition component is arranged between the belt permanent magnet discharging wheel and the belt permanent magnet chain plate, a material stripping component is arranged at the front end of the belt permanent magnet discharging wheel, and one end of the discharging mechanism is arranged below the material stripping component;

[0007] A material taking device, arranged above the discharge mechanism, for taking out the iron trough material on the discharge mechanism;

[0008] The material dropping device is arranged behind the material discharging mechanism and is used for the material taking device to drop the material in the iron trough to the material dropping device.

[0009] Optionally, the material picking device includes a rotating mechanism and a material picking mechanism, the rotating mechanism is installed on the frame, the material picking mechanism is installed on the rotating mechanism, the material picking mechanism includes a pressure plate, a magnetic head, a magnetic head mounting strip and a telescopic cylinder, the magnetic head mounting strip is mounted with the magnetic head, the pressure plate is provided with a through hole, the magnetic head enters and exits the through hole, the telescopic cylinder is connected to the magnetic head mounting strip through a connecting piece, a partition is installed on the pressure plate, a telescopic cylinder mounting plate is mounted on the partition, the telescopic cylinder is installed on the telescopic cylinder, and at least one strip-shaped groove is provided at the bottom of the pressure plate, and the through hole runs through the strip-shaped groove.

[0010] Optionally, the blanking device includes a blanking barrel and an X-axis moving module, the blanking barrel includes an upper plate and a blanking channel, the upper plate is provided with a blanking upper hole connected to the blanking channel, the upper plate is arranged on the X-axis moving module, and frame removal mechanisms are provided on both sides of the upper plate.

[0011] Optionally, the material dividing transition assembly includes a first frame rod and two material dividing transition strips, the first frame rod is installed between the material dividing wheel with permanent magnet and the chain plate with permanent magnet, the two material dividing transition strips are fixed on the first frame rod and are respectively arranged on both sides of the material dividing wheel with permanent magnet and the chain plate with permanent magnet, and the two material dividing transition strips are inclined downward to the material dividing wheel with permanent magnet.

[0012] Optionally, the stripping assembly includes a stripping strip, a second rod and a pressing piece, wherein the stripping strip is arranged close to the outer periphery of the permanent magnetic dividing wheel, the second rod is arranged in front of the permanent magnetic dividing wheel, and the pressing piece is fixed on the second rod and arranged close to the stripping strip.

[0013] Optionally, the discharging mechanism is a screw conveying device, and the screw conveying device is driven to rotate by a discharging motor.

[0014] Optionally, a Y-axis moving module is further included, and the X-axis moving module is installed on the Y-axis moving module.

[0015] Optionally, it also includes a frame feeding device, which is arranged behind the blanking device, and the frame feeding device includes a carrier fixing plate, a carrier limiting plate, a supporting mechanism and a feeding mechanism. The carrier fixing plate and the carrier limiting plate are arranged at an interval of a carrier width, and a carrier outlet is arranged at the bottom of the carrier fixing plate. The supporting mechanism is arranged on both sides of the carrier fixing plate and the carrier limiting plate, and is used to support the stacked carriers. The feeding mechanism is arranged below the carrier fixing plate and the carrier limiting plate, and is used to push the carrier at the bottom of the stack out of the carrier outlet.

[0016] Optionally, the supporting mechanism includes a supporting cylinder, an extending cylinder and a supporting member, the extending cylinder is arranged at the top of the supporting cylinder, and the supporting member is arranged at the front end of the extending cylinder.

[0017] Optionally, the feeding mechanism includes a base plate, a slide rail, a feed movable plate and a feed cylinder, the slide rail is fixed to the base plate, the feed movable plate is slidably connected to the slide rail, the feed cylinder is fixed to the base plate and the telescopic end of the feed cylinder is connected to the feed movable plate.

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] (1) The rib material is magnetically attracted by the permanent magnetic chain plate, and the dividing transition strip transfers the rib material to the permanent magnetic dividing wheel for independent material removal, thereby realizing the automatic loading and dividing process of the rib material;

[0020] (2) The retrieving mechanism can rotate the material in the iron trough 90 degrees by rotating the cylinder, making it easier to unload the material in the iron trough;

[0021] (3) Based on the X-axis moving module, the blanking barrel is moved in the X-axis direction to facilitate the accurate single-row blanking of the iron trough materials. Based on the Y-axis moving module, the carrier filled with iron troughs is moved in the Y-axis direction and lowered, and the empty carrier is reset and re-grabbed. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure of the feeding device;

[0024] Figure 3 It is a schematic diagram of the structure of the material taking device;

[0025] Figure 4 It is a schematic diagram of the structure of the blanking device;

[0026] Figure 5 It is a schematic diagram of the structure of the frame feeding device;

[0027] Figure 6 Schematic diagram of the structure of the pressing plate;

[0028] Figure 7 It is a schematic diagram of the structure of the adsorption component;

[0029] In the figure: 1-frame, 2-feeding device, 3-retrieving device, 4-blank device, 5-frame feeding device, 21-storage hopper, 22-chain plate with permanent magnet feeding, 23-material distribution transition component, 24-material distribution wheel with permanent magnet, 25-material stripping component, 26-discharging mechanism, 27-material distribution motor, 28-discharging motor, 31-rotating cylinder, 32-gantry, 33-pressing plate, 34-partition, 35-telescopic cylinder, 36-adsorption component, 41-upper plate, 42-blank upper hole, 43-blank channel, 44-X-axis moving module, 45-Y-axis moving module, 46-frame removal mechanism, 51-carrier fixing plate, 52-carrier limiting plate, 53-supporting mechanism, 54-feeding mechanism, 61-strip groove, 62-through hole, 71-magnetic suction head mounting strip, 72-magnetic suction head. DETAILED DESCRIPTION

[0030] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0031] Reference Figure 1 and Figure 2 As shown, an automatic umbrella iron slot inserting and hanging machine comprises a frame 1 and a

[0032] A feeding device 2, the feeding device comprises a storage hopper 21, a material dividing mechanism and a discharging mechanism, the front end of the storage hopper 21 is provided with a discharging port, the material dividing mechanism comprises a belt permanent magnet feeding chain plate 22 and a belt permanent magnet discharging wheel 24, the belt permanent magnet chain plate 22 is provided with a transmission at the discharging port, the belt permanent magnet discharging wheel 24 is provided at the front end of the belt permanent magnet chain plate 22, a material dividing transition component 23 is provided between the belt permanent magnet discharging wheel 23 and the belt permanent magnet chain plate 22, a material stripping component 25 is provided at the front end of the belt permanent magnet discharging wheel 24, and one end of the discharging mechanism 26 is provided below the material stripping component 25;

[0033] The material taking device 3 is arranged above the discharge mechanism 26 and is used to take out the iron trough material on the discharge mechanism 26;

[0034] The material dropping device 4 is arranged behind the material discharging mechanism 26, and is used for the material taking device to drop the iron trough material to the material dropping device.

[0035] Reference Figure 3 As shown, the material picking device includes a rotating mechanism and a material picking mechanism, the rotating mechanism is installed on the frame, the material picking mechanism is installed on the rotating mechanism, the material picking mechanism includes a pressing plate 33, a magnetic suction head 72, a magnetic suction head mounting strip 71 and a telescopic cylinder 35, the magnetic suction head mounting strip 71 is installed with the magnetic suction head 72, the pressing plate 33 is provided with a through hole 62, the magnetic suction head 72 enters and exits the through hole 62, the telescopic cylinder 35 is connected to the magnetic suction head mounting strip 71 through a connecting piece, a partition is installed on the pressing plate 33, a telescopic cylinder mounting plate is mounted on the partition, the telescopic cylinder is installed on the telescopic cylinder, and at least one strip groove 61 is provided at the bottom of the pressing plate, and the through hole 62 runs through the strip groove.

[0036] Reference Figure 4 As shown, the blanking device includes a blanking barrel and an X-axis moving module. The blanking barrel includes an upper plate 41 and a blanking channel 43. The upper plate 41 is provided with a blanking upper hole 42 connected to the blanking channel 43. The upper plate 41 is arranged on the X-axis moving module 44, and frame-taking mechanisms are provided on both sides of the lower side of the upper plate 41.

[0037] In this embodiment, the material dividing transition assembly includes a first frame rod and two material dividing transition strips. The first frame rod is installed between the material dividing wheel with permanent magnet and the chain plate with permanent magnet. The two material dividing transition strips are fixed on the first frame rod and are respectively arranged on both sides of the material dividing wheel with permanent magnet and the chain plate with permanent magnet. The two material dividing transition strips are inclined downward to the material dividing wheel with permanent magnet.

[0038] In this embodiment, the stripping assembly includes a stripping strip, a second rod and a pressing piece. The stripping strip is arranged close to the outer periphery of the permanent magnetic dividing wheel, the second rod is arranged in front of the permanent magnetic dividing wheel, and the pressing piece is fixed on the second rod and arranged close to the stripping strip.

[0039] In this embodiment, the discharge mechanism 26 is a screw conveyor, and the screw conveyor is driven to rotate by a discharge motor 27 .

[0040] In this embodiment, it also includes a Y-axis moving module 45, and the X-axis moving module 44 is installed on the Y-axis moving module 45. The X-axis moving module 44 adopts a double guide rail method. The two sides of the upper plate 41 are fixed on the sliding end of the X-axis moving module 44, which is used to move the upper plate 41 in the X-axis direction to facilitate the single-row precise blanking of the iron trough material. The upper plate 41 is provided with multiple rows of the blanking upper holes, and the blanking channel 43 is a hollow tubular body. The iron trough material falls along the blanking channel to the carrier to be inserted and hung under the action of gravity. The X-axis moving module 44 is installed on the Y-axis moving module 45, which is used to move and lower the carrier filled with iron troughs in the Y-axis direction, reset and re-grab the empty carrier.

[0041] Reference Figure 5 As shown, it also includes a frame feeding device 5, which is arranged behind the blanking device. The frame feeding device includes a carrier fixing plate 51, a carrier limiting plate 52, a supporting mechanism 53 and a feeding mechanism 54. The carrier fixing plate 51 and the carrier limiting plate 52 are arranged at an interval of a carrier width. A carrier outlet is arranged at the bottom of the carrier fixing plate 51. The supporting mechanism is arranged on both sides of the carrier fixing plate and the carrier limiting plate, and is used to support the stacked carriers. The feeding mechanism is arranged below the carrier fixing plate and the carrier limiting plate, and is used to push the carrier at the bottom of the stack out of the carrier outlet.

[0042] In this embodiment, the supporting mechanism includes a supporting cylinder and a supporting member, the supporting cylinder is used to lift the carrier except the bottom carrier, the front end is provided with an oblique angle, and the supporting member is driven by the extension cylinder to extend into the second-to-last carrier and lift the carrier through the oblique angle.

[0043] In this embodiment, the feeding mechanism 54 includes a base plate, a slide rail, a feed movable plate and a feed cylinder. The slide rail is fixed on the base plate, the feed movable plate is slidably connected to the slide rail, the feed cylinder is fixed on the base plate and the telescopic end of the feed cylinder is connected to the feed movable plate, the bottom carrier is placed on the feed movable plate, and after the supporting cylinder lifts the remaining carriers, the feed cylinder pushes the feed movable plate forward, thereby driving the bottom carrier out.

[0044] When the present invention is used, the umbrella rib material is magnetically attracted by the chain plate with permanent magnets, and the umbrella ribs are sent to the permanent magnet dividing wheel by the dividing transition component. The stripping strip scrapes the umbrella ribs off the permanent magnet dividing wheel. A pressing piece is also provided at the front end of the stripping strip. The pressing piece adopts a spring sheet, which can prevent the umbrella ribs from overlapping and falling off, and can also prevent the umbrella ribs from being blocked when falling off. Finally, the umbrella ribs are stripped to the threads of the screw, and the umbrella ribs are conveyed forward under the rotation of the screw. When the number of umbrella ribs on the screw reaches a preset number, the material is unloaded through the material taking device. The gantry rotates to a vertical state, a strip groove is provided at the bottom of the pressure plate, and the magnetic head enters the through hole on the strip groove through the telescopic cylinder. After the magnetic head absorbs the iron trough material, the rotating cylinder rotates the material taking mechanism backward 90°, and the iron trough material is rotated from a horizontal direction to a vertical direction. The telescopic cylinder is reset, and the iron trough material is separated from the adsorption of the magnetic head and falls into the blanking barrel of the blanking device. A frame taking mechanism is provided under the blanking barrel, and the de-crazing mechanism clamps a carrier, and the iron trough material falls into the carrier.

[0045] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention.

Claims

1. An automatic umbrella iron slot insertion and hanging machine, characterized by: including a frame and a device arranged on the frame A feeding device, the feeding device comprises a storage hopper, a material dividing mechanism and a discharging mechanism, the front end of the storage hopper is provided with a discharging port, the material dividing mechanism comprises a belt permanent magnetic feeding chain plate and a belt permanent magnetic material dividing wheel, the belt permanent magnetic feeding chain plate belt transmission is arranged at the discharging port, the belt permanent magnetic material dividing wheel is arranged at the front end of the belt permanent magnetic feeding chain plate, a material dividing transition component is arranged between the belt permanent magnetic material dividing wheel and the belt permanent magnetic feeding chain plate, a material stripping component is arranged at the front end of the belt permanent magnetic material stripping wheel, and one end of the discharging mechanism is arranged below the material stripping component; A material taking device, arranged above the discharge mechanism, for taking out the iron trough material on the discharge mechanism; The material dropping device is arranged behind the material discharging mechanism and is used for the material taking device to drop the material in the iron trough to the material dropping device.

2. The automatic umbrella iron slot insertion and hanging machine according to claim 1, characterized in that: The material picking device includes a rotating mechanism and a material picking mechanism, the rotating mechanism is installed on the frame, the material picking mechanism is installed on the rotating mechanism, the material picking mechanism includes a pressing plate, a magnetic head, a magnetic head mounting strip and a telescopic cylinder, the magnetic head mounting strip is mounted with the magnetic head, the pressing plate is provided with a through hole, the magnetic head enters and exits the through hole, the telescopic cylinder is connected to the magnetic head mounting strip through a connecting piece, a partition is installed on the pressing plate, a telescopic cylinder mounting plate is mounted on the partition, the telescopic cylinder is mounted on the telescopic cylinder, and at least one strip-shaped groove is provided at the bottom of the pressing plate, and the through hole runs through the strip-shaped groove.

3. The automatic umbrella iron slot inserting and hanging machine according to claim 1, characterized in that: The blanking device includes a blanking barrel and an X-axis moving module. The blanking barrel includes an upper plate and a blanking channel. The upper plate is provided with a blanking upper hole connected to the blanking channel. The upper plate is arranged on the X-axis moving module. Frame removal mechanisms are provided on both sides of the lower side of the upper plate.

4. The automatic umbrella iron slot insertion and hanging machine according to claim 1, characterized in that: The material dividing transition assembly includes a first frame rod and two material dividing transition strips. The first frame rod is installed between the material dividing wheel with permanent magnets and the material feeding chain plate with permanent magnets. The two material dividing transition strips are fixed on the first frame rod and are respectively arranged on both sides of the material dividing wheel with permanent magnets and the material feeding chain plate with permanent magnets. The two material dividing transition strips are inclined downward to the material dividing wheel with permanent magnets.

5. The automatic umbrella iron slot inserting and hanging machine according to claim 1, characterized in that: The stripping assembly includes a stripping strip, a second frame rod and a pressing piece. The stripping strip is arranged close to the outer periphery of the permanent magnetic material dividing wheel, the second frame rod is arranged in front of the permanent magnetic material dividing wheel, and the pressing piece is fixed on the second frame rod and arranged close to the stripping strip.

6. The automatic umbrella iron slot inserting and hanging machine according to claim 1, characterized in that: The discharging mechanism is a screw conveying device, and the screw conveying device is driven to rotate by a discharging motor.

7. The automatic umbrella iron slot insertion and hanging machine according to claim 3 is characterized by: It also includes a Y-axis moving module, and the X-axis moving module is installed on the Y-axis moving module.

8. The automatic umbrella iron slot inserting and hanging machine according to claim 1, characterized in that: It also includes a frame feeding device, which is arranged behind the blanking device, and the frame feeding device includes a carrier fixing plate, a carrier limiting plate, a supporting mechanism and a feeding mechanism. The carrier fixing plate and the carrier limiting plate are arranged at an interval of a carrier width, and a carrier outlet is arranged at the bottom of the carrier fixing plate. The supporting mechanism is arranged on both sides of the carrier fixing plate and the carrier limiting plate, and is used to support the stacked carriers. The feeding mechanism is arranged below the carrier fixing plate and the carrier limiting plate, and is used to push the carrier at the bottom of the stack out of the carrier outlet.

9. The automatic umbrella iron slot inserting and hanging machine according to claim 8, characterized in that: The supporting mechanism comprises a supporting cylinder, an extending cylinder and a supporting member, wherein the extending cylinder is arranged at the top of the supporting cylinder, and the supporting member is arranged at the front end of the extending cylinder.

10. The automatic umbrella iron slot inserting and hanging machine according to claim 8, characterized in that: The feeding mechanism includes a base plate, a slide rail, a feed movable plate and a feed cylinder. The slide rail is fixed to the base plate, the feed movable plate is slidably connected to the slide rail, the feed cylinder is fixed to the base plate and the telescopic end of the feed cylinder is connected to the feed movable plate.

Citation Information

Patent Citations

  • Automatic inserting and hanging machine for umbrella iron groove

    CN212610948U