A multi-hole gas transmission pipe for refrigeration and air conditioning system and its manufacturing method
By adopting a porous design in the automotive air conditioning gas pipe, including positioning components and length adjustment mechanism, the problem of single and easy deformation of the gas pipe structure is solved, and the stability and reliability are improved, the service life is extended and leakage is avoided. gas.
Patent Information
- Application Number
- CN202010923749.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-04
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2040-09-04
AI Technical Summary
The existing automobile air conditioner gas pipe has a single structure, which is difficult to meet the size requirements of different models. It is prone to deformation due to external force extrusion, affecting the working efficiency and service life of the air conditioner system.
A porous gas pipe is designed, using a first positioning assembly, a second positioning assembly and a length adjustment mechanism, combined with a porous assembly, and the stable positioning and length adjustment of the pipe body is achieved through arcuate grooves and buffer pads, avoiding external force squeezing, and Flexible installation and sealing of multiple vents is achieved through sealing assembly and air separation chamber design.
It improves the stability and reliability of the gas pipeline, extends the service life, enhances the operating stability and practicality of the air conditioning system, and avoids the occurrence of air leakage.
Smart Images

Figure CN111873759B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a porous gas transmission pipe for a refrigeration and air conditioning system and a manufacturing method thereof. Background Art
[0002] As an important component to improve the ride comfort of cars, car air conditioning has been recognized by the majority of automobile manufacturers and consumers. At present, in China, the air conditioning installation rate of domestic cars is close to 100%, and the installation rate on other models is also gradually increasing. Car air conditioning has become a vital functional component in the car.
[0003] Automobile air conditioners are composed of many parts, and the air pipe is a very important one among them. In addition, the existing automobile air conditioner air pipes on the market have a single structure. For automobile air conditioners of different models, air pipes of different sizes and models need to be processed, which has poor practicality. At the same time, the pipe body is easily deformed by external force, which affects the working efficiency and service life of the air conditioning system. Summary of the invention
[0004] The purpose of the present invention is to provide a technical solution of a porous air pipe for a refrigeration and air-conditioning system and a manufacturing method thereof in view of the deficiencies in the prior art, which not only improves the overall stability and reliability of the air pipe and avoids the pipe body being squeezed by external forces and thus being completed, but also can realize the installation and connection of multiple air outlets to avoid air leakage, thereby greatly improving the stability and reliability of the air-conditioning system operation.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0006] A porous air pipe for a refrigeration and air-conditioning system comprises a pipe body, and an air inlet interface and an air outlet interface are respectively arranged at both ends of the pipe body, and the characteristic is that: a first positioning component, a second positioning component and a porous component are arranged on the pipe body, a length adjustment mechanism is arranged between the first positioning component and the second positioning component, and the porous component is located on the side close to the air outlet interface; the pipe body can be clamped and positioned by the first positioning component and the second positioning component, which is convenient for the installation of the length adjustment mechanism, and the length adjustment mechanism can be adjusted according to the length of the pipe body, and at the same time, it can protect the pipe body to avoid the pipe body being directly squeezed by external force and causing bending or breaking, thereby improving the stability and reliability of the use of the air pipe, and the porous component is convenient for selecting the air outlet position at different angles according to the spatial position of the air pipe installation, thereby improving the practicality of the air pipe, and at the same time, it can meet the simultaneous installation and connection of multiple air outlets, and is flexible and convenient to use.
[0007] Furthermore, the first positioning assembly and the second positioning assembly both include an upper positioning block and a lower positioning block, the upper positioning block is connected to the lower positioning block by a first fastening screw, and arc grooves are provided on the upper positioning block and the lower positioning block, and the arc grooves match the tube body. The tube body can be clamped by the upper positioning block and the lower positioning block, which is convenient for the installation and positioning of the length adjustment mechanism, and the installation and disassembly are convenient and quick.
[0008] Furthermore, a buffer pad is provided on the inner wall of the arc groove. The design of the buffer pad can not only prevent the upper positioning block and the lower positioning block from being worn when clamping the tube body, but also has a certain buffering effect to protect the tube body.
[0009] Furthermore, the length adjustment mechanism includes a sleeve, a rotating rod and a threaded rod. The sleeve is fixedly connected to the first positioning assembly, one end of the rotating rod is connected to the threaded rod, the threaded rod matches the sleeve, and the other end of the rotating rod is provided with a rotating block, which is rotatably connected to the second positioning assembly. When the tube body is longer, the threaded rod can be extended along the sleeve by rotating the rotating rod. When the tube body is shorter, the threaded rod can be driven to rotate by the rotating rod, so that the threaded rod can be retracted along the sleeve. It is flexible and convenient to use, and can also protect the tube body to prevent the tube body from being squeezed by external force and causing bending.
[0010] Furthermore, the porous component includes a cylinder and an end cover, the cylinder is fixedly connected to the outer wall of the tube body, the end cover is fixedly connected to the side wall of the cylinder, four air chambers are evenly arranged in the cylinder, the four air chambers are connected by a conducting tube, a through hole is arranged on the side wall of the tube body, the through hole is connected to one of the air chambers, and air outlet holes are evenly arranged on the side wall of the end cover, the air outlet holes are connected to the air chamber on the corresponding side, the gas in the tube body enters the air chamber through the air hole, and then enters the remaining air chambers through the conducting tube, and is finally output according to the required connected air outlet holes, which not only does not cause air leakage but also can be adjusted according to the actual installation needs, and is flexible and convenient to use.
[0011] Furthermore, a sealing assembly is provided on the end cover, and the sealing assembly includes a sealing plate and a booster block. The booster block is fixedly connected to the end of the sealing plate, and the sealing plate is inserted into the end cover to achieve sealing of the air outlet. The booster block can drive the sealing plate to move to achieve opening or closing of the air outlet.
[0012] Furthermore, a sealing ring is provided between the sealing plate and the end cover, and the sealing ring is located on both sides of the air outlet. The sealing ring greatly improves the sealing effect of the sealing assembly and prevents air leakage.
[0013] Furthermore, limiting holes are evenly arranged on the sealing plate, and the second fastening screw is passed through the limiting hole to realize the sealed connection between the sealing plate and the end cover. According to the actual number of connected air outlet holes, the sealing plate can be moved to the corresponding position, and then the second fastening screw is passed through the limiting hole to realize the fixed connection between the sealing plate and the end cover. When the connected air outlet holes are transmitting gas, the other unconnected air outlet holes are in a closed state.
[0014] Furthermore, two clamping blocks are provided on the tube body, and the clamping blocks are close to the air inlet interface and the air outlet interface. A second mounting hole and a card slot are provided on the clamping block. The second mounting hole matches the tube body. The stability of the connection between the clamping block and the tube body is improved through the second mounting hole, and the card slot facilitates the installation and disassembly of the clamping block.
[0015] The method for manufacturing a porous gas transmission pipe for a refrigeration and air conditioning system as described above is characterized by comprising the following steps:
[0016] 1) Pipe body processing
[0017] a. First, determine the shape and size of the tube body according to the design requirements, make the corresponding mold, and form the required tube body by casting;
[0018] b. Then cool down, remove the mold, take out the tube body, deburr it, and polish the inner and outer walls of the tube body;
[0019] c. Then, make the corresponding clamping block according to the design requirements, open the second mounting hole and the slot on the clamping block, sleeve the insulation sleeve along the middle of the tube body, and sleeve the clamping blocks on the air inlet and outlet interfaces at both ends of the tube body respectively;
[0020] The processing method of the pipe body has simple steps, which can not only effectively improve the processing efficiency of the pipeline, but also is convenient and quick to install and has good stability.
[0021] 2) Processing of the first positioning component and the second positioning component
[0022] a. First, process the corresponding upper and lower positioning blocks according to the size of the tube body, and open arc grooves of matching sizes on the upper and lower positioning blocks, and grind the upper and lower positioning blocks to facilitate clamping and positioning of the tube body and improve assembly accuracy;
[0023] b. Then install the buffer pads in the arc grooves of the upper positioning block and the lower positioning block, and open mounting holes along the sides of the upper positioning block and the lower positioning block. The buffer pads can reduce the friction between the upper positioning block, the lower positioning block and the outer wall of the tube body, improve the stability of the connection, and the mounting holes are convenient for installing the length adjustment mechanism;
[0024] c. Then, the upper positioning block and the lower positioning block on the processed first positioning assembly are sleeved on the pipe body and fixedly connected by the first fastening screws. The upper positioning block and the lower positioning block on the processed second positioning assembly are sleeved on the pipe body and pre-fixed by the first fastening screws. The first positioning assembly is directly fixedly connected to the pipe body. After adjustment by the length adjustment mechanism, the second positioning assembly is fixedly connected, which can meet the clamping requirements of gas transmission pipes of different lengths.
[0025] d. Then, according to the spacing between the first positioning assembly and the second positioning assembly, a suitable sleeve, a rotating rod and a threaded rod are selected, and the sleeve is installed into the mounting holes of the upper positioning block and the side wall of the lower positioning block on the first positioning assembly, and a rotating block is installed at one end of the rotating rod, and the rotating block is rotatably connected to the mounting holes of the upper positioning block and the side wall of the lower positioning block on the second positioning assembly, and the threaded rod is fixedly connected to the other end of the rotating rod, and the rotating rod is rotated to make the threaded rod telescopically move along the sleeve, and after the second positioning assembly reaches the set position, the first fastening screw is tightened. The design of the length adjustment mechanism can protect the pipe body, and prevent the pipe body from bending or breaking due to external force, which affects the normal use of the air conditioning system;
[0026] The processing method of the first positioning component, the second positioning component and the length adjustment mechanism has simple steps, which not only effectively improves the strength and stability of the installation, but also can protect the pipe body and extend the service life of the gas transmission pipe.
[0027] 3) Processing of porous components
[0028] a. First, make the corresponding cylinder and end cover according to the design requirements. The outer side of the cylinder is a rectangular structure, and the corresponding air chamber is opened along the inside of the cylinder. The two adjacent air chambers are connected through a conducting pipe. The air outlet holes are evenly opened inward along the outer surface of the cylinder, so that the air outlet holes are connected with the air chambers on the corresponding side, and a through hole is opened on the inner side of one of the air chambers. At the same time, a corresponding through hole is opened on the side wall of the tube body, and the clamping block on the side close to the air outlet interface is removed. The cylinder is installed on the tube body so that the two through holes are connected, and then the clamping block is fixed on the tube body. The gas in the tube body can enter one of the air chambers through the through hole, and then enter the remaining air chambers through the conducting pipe. When the corresponding air outlet hole is connected, the gas can be directly output. Only one through hole needs to be opened on the tube body, so as to avoid the instability of the tube body strength caused by opening multiple through holes on the tube body.
[0029] b. Then, make the corresponding end cover according to the design requirements, open the corresponding air outlet on the end cover, open the limit groove along the horizontal direction of the end cover, open the sealing groove in the limit groove on both sides of each air outlet, install the sealing ring in each sealing groove, and fix the processed end cover on each side of the cylinder, seal the gap, and facilitate the installation and disassembly of the sealing plate through the design of the limit groove. When the air outlet at the corresponding position is connected, the other air outlets are in a sealed state to avoid leakage;
[0030] c. Then, the corresponding sealing plate is processed according to the size of the limiting groove, and the booster block is installed at the end of the sealing plate. At the same time, the corresponding sealing groove is opened at the corresponding position of the sealing plate, and the limiting holes are evenly opened on the sealing plate. After the sealing plate is inserted into the limiting groove, the second fastening screw is inserted into the limiting hole to realize the fixed connection between the sealing plate and the end cover, and the air outlet hole is sealed. The corresponding position and the corresponding number of air outlet holes can be selected according to the actual position requirements, which is flexible and convenient to use;
[0031] The processing method of the porous component is simple in steps, which can not only effectively prevent the occurrence of air leakage, but also meet the connection requirements of multiple pipelines. At the same time, the air outlet holes at corresponding positions can be selected as needed, and the installation is convenient and quick.
[0032] 4) Gas pipe installation and connection
[0033] a. Place the processed gas pipe at the set position of the air conditioning system, and connect and fix the air inlet and outlet interfaces with the components of the air conditioning system;
[0034] b. Then select the corresponding side of the porous component according to the connection requirements of the pipeline, open the second fastening screw, pull out the sealing plate through the booster block, and reserve the required number of air outlet holes, then fix the second fastening screw to seal the external pipeline with the air outlet holes;
[0035] c. Then start the air conditioning system and observe the operation of the gas pipeline.
[0036] The present invention has the following beneficial effects due to the adoption of the above technical solution:
[0037] 1. The pipe body can be clamped and positioned by the first positioning component and the second positioning component, which is convenient for the installation of the length adjustment mechanism. The length adjustment mechanism can be adjusted according to the length of the pipe body and can protect the pipe body from being directly squeezed by external force, causing bending or breaking, thereby improving the stability and reliability of the gas pipe.
[0038] 2. The porous component makes it easy to select the outlet position at different angles according to the spatial position of the gas pipe installation, which improves the practicality of the gas pipe and can meet the simultaneous installation and connection of multiple outlets, making it flexible and convenient to use.
[0039] 3. The processing method of the pipe body has simple steps, which can not only effectively improve the processing efficiency of the pipeline, but also has convenient and quick installation and good stability.
[0040] 4. The processing method of the first positioning component, the second positioning component and the length adjustment mechanism has simple steps, which not only effectively improves the strength and stability of the installation, but also can protect the pipe body and extend the service life of the gas pipe.
[0041] 5. The processing method of the porous component is simple in steps, which can not only effectively prevent the occurrence of air leakage, but also meet the connection requirements of multiple pipes. At the same time, the air outlet holes at the corresponding positions can be selected as needed, and the installation is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The present invention will be further described below in conjunction with the accompanying drawings:
[0043] Figure 1 A schematic diagram of the structure of a multi-hole gas pipeline for a refrigeration and air conditioning system and a method for manufacturing the same according to the present invention;
[0044] Figure 2 It is a schematic diagram of the structure of the first positioning component and the second positioning component in the present invention;
[0045] Figure 3 It is a schematic diagram of the connection between the threaded rod and the rotating rod in the present invention;
[0046] Figure 4 It is a schematic diagram of the structure of the porous component in the present invention;
[0047] Figure 5 It is a schematic structural diagram of the clamping block in the present invention.
[0048] In the figure: 1-tube body; 2-air inlet interface; 3-air outlet interface; 4-clamping block; 5-first positioning component; 6-second positioning component; 7-sleeve; 8-rotating rod; 9-threaded rod; 10-porous component; 11-upper positioning block; 12-lower positioning block; 13-first fastening screw; 14-arc groove; 15-buffer pad; 16-rotating block; 17-cylinder body; 18-end cover; 19-through hole; 20-gas cavity; 21-air outlet; 22-conducting pipe; 23-sealing plate; 24-boosting block; 25-sealing ring; 26-second mounting hole; 27-slot; 28-limiting hole; 29-second fastening screw. DETAILED DESCRIPTION
[0049] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0050] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only embodiments of a part of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0051] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.
[0052] like Figures 1 to 5 As shown, a porous gas transmission pipe for a refrigeration and air conditioning system of the present invention comprises a pipe body 1, and an air inlet interface 2 and an air outlet interface 3 are respectively arranged at both ends of the pipe body 1. A first positioning component 5, a second positioning component 6 and a porous component 10 are arranged on the pipe body 1. The first positioning component 5 and the second positioning component 6 both comprise an upper positioning block 11 and a lower positioning block 12. The upper positioning block 11 is connected to the lower positioning block 12 by a first fastening screw 13. The upper positioning block 11 and the lower positioning block 12 are both provided with an arc groove 14, and the arc groove 14 matches the pipe body 1. The pipe body 1 can be clamped by the upper positioning block 11 and the lower positioning block 12, which is convenient for the installation and positioning of the length adjustment mechanism, and the installation and disassembly are convenient and quick. A buffer pad 15 is arranged on the inner wall of the arc groove 14. The design of the buffer pad 15 can not only prevent the upper positioning block 11 and the lower positioning block 12 from causing wear when clamping the pipe body 1, but also has a certain buffering effect, thereby protecting the pipe body 1.
[0053] A length adjustment mechanism is provided between the first positioning assembly 5 and the second positioning assembly 6, and the length adjustment mechanism includes a sleeve 7, a rotating rod 8 and a threaded rod 9. The sleeve 7 is fixedly connected to the first positioning assembly 5, one end of the rotating rod 8 is connected to the threaded rod 9, and the threaded rod 9 matches the sleeve 7. A rotating block 16 is provided at the other end of the rotating rod 8, and the rotating block 16 is rotatably connected to the second positioning assembly 6. When the tube body 1 is longer, the threaded rod 9 can be extended along the sleeve 7 by rotating the rotating rod 8. When the tube body 1 is shorter, the threaded rod 9 can be driven to rotate by the rotating rod 8, so that the threaded rod 9 is retracted along the sleeve 7. It is flexible and convenient to use, and can also protect the tube body 1 to prevent the tube body 1 from being squeezed by external force and causing bending.
[0054] The porous component 10 is located on a side close to the air outlet interface 3. The porous component 10 includes a cylinder 17 and an end cover 18. The cylinder 17 is fixedly connected to the outer wall of the tube body 1, and the end cover 18 is fixedly connected to the side wall of the cylinder 17. Four sub-air cavities 20 are evenly arranged in the cylinder 17, and the four sub-air cavities 20 are connected through a conducting pipe 22. A through hole 19 is arranged on the side wall of the tube body 1, and the through hole 19 is connected to one of the sub-air cavities 20. Air outlet holes 21 are evenly arranged on the side wall of the end cover 18, and the air outlet holes 21 are connected to the sub-air cavities 20 on the corresponding side. The gas in the tube body 1 enters the sub-air cavities 20 through the air holes, and then enters the remaining sub-air cavities 20 through the conducting pipe 22, and is finally output according to the required connected air outlet holes 21. Not only will it not cause air leakage, but it can also be adjusted according to the actual installation needs, and it is flexible and convenient to use.
[0055] The end cover 18 is provided with a sealing assembly, which includes a sealing plate 23 and a booster block 24. The booster block 24 is fixedly connected to the end of the sealing plate 23. The sealing plate 23 is inserted into the end cover 18 to seal the air outlet 21. The booster block 24 can drive the sealing plate 23 to move to open or close the air outlet 21. A sealing ring 25 is provided between the sealing plate 23 and the end cover 18. The sealing ring 25 is located on both sides of the air outlet 21. The sealing ring 25 greatly improves the sealing effect of the sealing assembly to prevent air leakage. The sealing plate 23 is evenly provided with limiting holes 28. The second fastening screw 29 passes through the limiting holes 28 to achieve a sealed connection between the sealing plate 23 and the end cover 18. According to the actual number of connected air outlets 21, the sealing plate 23 can be moved to the corresponding position, and then the second fastening screw 29 is passed through the limiting holes 28 to achieve a fixed connection between the sealing plate 23 and the end cover 18. When the connected air outlets 21 are transmitting gas, the other unconnected air outlets 21 are in a closed state. The pipe body 1 can be clamped and positioned by the first positioning component 5 and the second positioning component 6, which is convenient for the installation of the length adjustment mechanism. The length adjustment mechanism can be adjusted according to the length of the pipe body 1, and can also protect the pipe body 1 to prevent the pipe body 1 from being directly squeezed by external force and causing bending or breaking, thereby improving the stability and reliability of the use of the gas pipe. The porous component 10 is convenient for selecting the outlet position at different angles according to the spatial position of the gas pipe installation, thereby improving the practicality of the gas pipe, and can meet the simultaneous installation and connection of multiple gas outlets, which is flexible and convenient to use.
[0056] Two clamping blocks 4 are arranged on the tube body 1, and the clamping blocks 4 are close to the air inlet interface 2 and the air outlet interface 3. A second mounting hole 26 and a card slot 27 are arranged on the clamping block 4. The second mounting hole 26 matches the tube body 1. The second mounting hole 26 improves the stability of the connection between the clamping block 4 and the tube body 1, and the card slot 27 facilitates the installation and disassembly of the clamping block 4.
[0057] The method for manufacturing a porous gas transmission pipe for a refrigeration and air conditioning system as described above comprises the following steps:
[0058] 1) Pipe body 1 processing
[0059] a. First, determine the shape and size of the tube body 1 according to the design requirements, make a corresponding mold, and form the required tube body 1 by casting;
[0060] b. Then, the mold is removed by cooling, the tube body 1 is taken out for deburring, and the inner and outer walls of the tube body 1 are polished;
[0061] c. Then, according to the design requirements, a corresponding clamping block 4 is manufactured, a second mounting hole 26 and a card slot 27 are opened on the clamping block 4, a temperature insulating sleeve is sleeved along the middle of the tube body 1, and the air inlet interface 2 and the air outlet interface 3 at both ends of the tube body 1 are sleeved with the clamping block 4 respectively;
[0062] The processing method of the pipe body 1 has simple steps, which can not only effectively improve the processing efficiency of the pipeline, but also is convenient and quick to install and has good stability.
[0063] 2) Processing of the first positioning component 5 and the second positioning component 6
[0064] a. First, the corresponding upper positioning block 11 and lower positioning block 12 are processed according to the size of the tube body 1, and arc grooves 14 of matching sizes are opened on the upper positioning block 11 and the lower positioning block 12, and the upper positioning block 11 and the lower positioning block 12 are polished to facilitate the clamping and positioning of the tube body 1 and improve the assembly accuracy;
[0065] b. Then, a buffer pad 15 is installed in the arc groove 14 of the upper positioning block 11 and the lower positioning block 12, and mounting holes are opened along the sides of the upper positioning block 11 and the lower positioning block 12. The buffer pad 15 can reduce the friction between the upper positioning block 11, the lower positioning block 12 and the outer wall of the tube body 1, thereby improving the stability of the connection. The mounting holes are convenient for installing the length adjustment mechanism;
[0066] c. Then, the upper positioning block 11 and the lower positioning block 12 on the processed first positioning component 5 are sleeved on the pipe body 1 and fixedly connected by the first fastening screw 13. The upper positioning block 11 and the lower positioning block 12 on the processed second positioning component 6 are sleeved on the pipe body 1 and pre-fixed by the first fastening screw 13. The first positioning component 5 is directly fixedly connected to the pipe body 1. After adjustment by the length adjustment mechanism, the second positioning component 6 is fixedly connected, which can meet the clamping requirements of gas transmission pipes of different lengths;
[0067] d. Then, according to the spacing between the first positioning component 5 and the second positioning component 6, select a suitable sleeve 7, a rotating rod 8 and a threaded rod 9, install the sleeve 7 into the mounting holes of the upper positioning block 11 and the side wall of the lower positioning block 12 on the first positioning component 5, install a rotating block 16 on one end of the rotating rod 8, rotate the rotating block 16 and connect it to the mounting holes of the upper positioning block 11 and the side wall of the lower positioning block 12 on the second positioning component 6, fix the threaded rod 9 to the other end of the rotating rod 8, rotate the rotating rod 8, and make the threaded rod 9 telescopically move along the sleeve 7. After the second positioning component 6 reaches the set position, tighten the first fastening screw 13. The design of the length adjustment mechanism can protect the pipe body 1 and prevent the pipe body 1 from bending or breaking due to external force, which affects the normal use of the air conditioning system.
[0068] The processing method of the first positioning component 5, the second positioning component 6 and the length adjustment mechanism has simple steps, which not only effectively improves the strength and stability of the installation, but also can protect the pipe body 1 and extend the service life of the gas transmission pipe.
[0069] 3) Processing of porous components 10
[0070] a. First, according to the design requirements, the corresponding cylinder 17 and the end cover 18 are made. The outer side of the cylinder 17 is a rectangular structure, and a corresponding air chamber 20 is opened along the inner side of the cylinder 17. Two adjacent air chambers 20 are connected through a guide tube 22. Air outlet holes 21 are evenly opened inward along the outer side of the cylinder 17, so that the air outlet holes 21 are connected with the air chambers 20 on the corresponding side, and a through hole 19 is opened on the inner side of one of the air chambers 20. At the same time, a corresponding through hole 19 is opened on the side wall of the tube body 1, and the air chamber 20 near the cylinder 1 is removed. The clamping block 4 on one side of the gas outlet interface 3 installs the cylinder 17 on the tube body 1 so that the two through holes 19 are connected, and then the clamping block 4 is fixed on the tube body 1. The gas in the tube body 1 can enter one of the sub-cavities 20 through the through hole 19, and then enter the remaining sub-cavities 20 through the conducting pipe 22. When the corresponding gas outlet hole 21 is connected, the gas can be directly output. Only one through hole 19 needs to be opened on the tube body 1, so as to avoid the instability of the strength of the tube body 1 caused by opening multiple through holes 19 on the tube body 1.
[0071] b. Then, the corresponding end cap 18 is made according to the design requirements, and the corresponding air outlet holes 21 are opened on the end cap 18, and a limiting groove is opened in the horizontal direction of the end cap 18, and a sealing groove is opened in the limiting groove on both sides of each air outlet hole 21, and a sealing ring 25 is installed in each sealing groove. The processed end cap 18 is fixedly installed on each side of the cylinder 17, and the gap is sealed. The installation and disassembly of the sealing plate 23 is facilitated by the design of the limiting groove. When the air outlet holes 21 at the corresponding positions are connected, the other air outlet holes 21 are kept in a sealed state to avoid air leakage;
[0072] c. Then, the corresponding sealing plate 23 is processed according to the size of the limiting groove, and the booster block 24 is installed at the end of the sealing plate 23. At the same time, the corresponding sealing groove is opened at the corresponding position on the sealing plate 23, and the limiting holes 28 are evenly opened on the sealing plate 23. After the sealing plate 23 is inserted into the limiting groove, the second fastening screw 29 is inserted into the limiting hole 28 to realize the fixed connection between the sealing plate 23 and the end cover 18, and the air outlet 21 is sealed. The corresponding position and the corresponding number of air outlets 21 can be selected according to the actual position requirements, which is flexible and convenient to use;
[0073] The processing method of the porous component 10 is simple in steps, which can not only effectively prevent the occurrence of air leakage, but also meet the connection requirements of multiple pipes. At the same time, the air outlet holes 21 at corresponding positions can be selected as needed, and the installation is convenient and quick.
[0074] 4) Gas pipe installation and connection
[0075] a. Place the processed gas pipe at the set position of the air conditioning system, and connect and fix the air inlet interface 2 and the air outlet interface 3 to the components of the air conditioning system;
[0076] b. Then, according to the connection requirements of the pipeline, select the corresponding side surface of the porous component 10, open the second fastening screw 29, pull out the sealing plate 23 through the booster block 24, and reserve the required number of air outlet holes 21, and then fix the second fastening screw 29 to seal the external pipeline with the air outlet holes 21;
[0077] c. Then start the air conditioning system and observe the operation of the gas pipeline.
[0078] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to achieve basically the same technical effects are all included in the protection scope of the present invention.
Claims
1. A porous gas transmission pipe for a refrigeration and air conditioning system, comprising a pipe body, wherein both ends of the pipe body are respectively provided with an air inlet interface and an air outlet interface, wherein: The tube body is provided with a first positioning component, a second positioning component and a porous component, a length adjustment mechanism is provided between the first positioning component and the second positioning component, and the porous component is located on a side close to the air outlet interface; the first positioning component and the second positioning component each include an upper positioning block and a lower positioning block, the upper positioning block is connected to the lower positioning block by a first fastening screw, and the upper positioning block and the lower positioning block are both provided with an arc groove, and the arc groove matches the tube body; the porous component includes a cylinder and an end cover, the cylinder is fixedly connected to the outer wall of the tube body, the end cover is fixedly connected to the side wall of the cylinder, and the cylinder Four air separation cavities are evenly arranged in the body, and the four air separation cavities are connected by conducting tubes. A through hole is arranged on the side wall of the tube body, and the through hole is connected to one of the air separation cavities. Air outlet holes are evenly arranged on the side wall of the end cover, and the air outlet holes are connected to the air separation cavities on the corresponding side; a sealing assembly is arranged on the end cover, and the sealing assembly includes a sealing plate and a booster block, and the booster block is fixedly connected to the end of the sealing plate. The sealing plate is inserted into the end cover to achieve sealing of the air outlet holes; limiting holes are evenly arranged on the sealing plate, and a second fastening screw is passed through the limiting hole to achieve a sealed connection between the sealing plate and the end cover.
2. The porous gas pipe for a refrigeration and air conditioning system according to claim 1, characterized in that: A buffer pad is arranged on the inner wall of the arc-shaped groove.
3. The porous gas pipe for a refrigeration and air conditioning system according to claim 1, characterized in that: The length adjustment mechanism includes a sleeve, a rotating rod and a threaded rod. The sleeve is fixedly connected to the first positioning assembly. One end of the rotating rod is connected to the threaded rod. The threaded rod matches the sleeve. The other end of the rotating rod is provided with a rotating block. The rotating block is rotatably connected to the second positioning assembly.
4. The porous gas pipe for a refrigeration and air conditioning system according to claim 1, characterized in that: A sealing ring is arranged between the sealing plate and the end cover, and the sealing ring is located on both sides of the air outlet.
5. The porous gas transmission pipe for a refrigeration and air conditioning system according to claim 1, characterized in that: Two clamping blocks are arranged on the tube body, the clamping blocks are close to the air inlet interface and the air outlet interface, and a second mounting hole and a slot are arranged on the clamping block, and the second mounting hole matches the tube body.
6. A method for manufacturing a porous gas transmission pipe for a refrigeration and air conditioning system according to any one of claims 1 to 5, characterized in that The following steps are involved: 1) Pipe body processing a. First, determine the shape and size of the tube body according to the design requirements, make the corresponding mold, and form the required tube body by casting; b. Then cool down, remove the mold, take out the tube body, deburr it, and polish the inner and outer walls of the tube body; c. Then, make the corresponding clamping block according to the design requirements, open the second mounting hole and the slot on the clamping block, and respectively sleeve the clamping blocks on the air inlet and air outlet interfaces at both ends of the tube body; 2) Processing of the first positioning component and the second positioning component a. First, process the corresponding upper and lower positioning blocks according to the size of the tube body, open arc grooves of matching sizes on the upper and lower positioning blocks, and grind the upper and lower positioning blocks; b. Then install the buffer pads in the arc grooves of the upper positioning block and the lower positioning block, and open mounting holes along the sides of the upper positioning block and the lower positioning block; c. Then, the upper positioning block and the lower positioning block on the processed first positioning assembly are sleeved on the pipe body and fixedly connected by the first fastening screws, and the upper positioning block and the lower positioning block on the processed second positioning assembly are sleeved on the pipe body and pre-fixed by the first fastening screws; d. Then, according to the spacing between the first positioning assembly and the second positioning assembly, select a suitable sleeve, a rotating rod and a threaded rod, install the sleeve into the mounting holes of the upper positioning block and the side wall of the lower positioning block on the first positioning assembly, install the rotating block at one end of the rotating rod, rotate the rotating block into the mounting holes of the upper positioning block and the side wall of the lower positioning block on the second positioning assembly, fix the threaded rod to the other end of the rotating rod, rotate the rotating rod to make the threaded rod telescopically move along the sleeve, and tighten the first fastening screw after the second positioning assembly reaches the set position; 3) Processing of porous components a. First, make the corresponding cylinder and end cover according to the design requirements. The outer side of the cylinder is a rectangular structure, and a corresponding air chamber is opened along the inside of the cylinder. Two adjacent air chambers are connected through a conducting pipe. Air outlet holes are evenly opened inward along the outer surface of the cylinder, so that the air outlet holes are connected with the air chambers on the corresponding side, and a through hole is opened on the inner side of one of the air chambers. At the same time, a corresponding through hole is opened on the side wall of the tube body, and the clamping block on the side close to the air outlet interface is removed. The cylinder is installed on the tube body so that the two through holes are connected, and then the clamping block is installed and fixed on the tube body; b. Then, make the corresponding end cover according to the design requirements, open the corresponding air outlet on the end cover, open the limit groove along the horizontal direction of the end cover, open the sealing groove in the limit groove on both sides of each air outlet, install the sealing ring in each sealing groove, and fix the processed end cover on each side of the cylinder to seal the gap; c. Then, the corresponding sealing plate is processed according to the size of the limiting groove, and the booster block is installed at the end of the sealing plate. At the same time, the corresponding sealing groove is opened at the corresponding position on the sealing plate, and the limiting holes are evenly opened on the sealing plate. After the sealing plate is inserted into the limiting groove, the second fastening screw is inserted into the limiting hole to realize the fixed connection between the sealing plate and the end cover, and the air outlet is sealed; 4) Gas pipe installation and connection a. Place the processed gas pipe at the set position of the air conditioning system, and connect and fix the air inlet and outlet interfaces with the components of the air conditioning system; b. Then select the corresponding side of the porous component according to the connection requirements of the pipeline, open the second fastening screw, pull out the sealing plate through the booster block, and reserve the required number of air outlet holes, then fix the second fastening screw to seal the external pipeline with the air outlet holes; c. Then start the air conditioning system and observe the operation of the gas pipeline.
