A tower crane spray machine capable of preventing nozzle clogging
By using conductive springs, slide plugs, hydrodynamic wheels and other combination structures in tower crane sprayers and combined with filters, the problem of nozzle blockage is solved, independent cleaning and efficient dust reduction is achieved, dust accumulation and large particulate blockage is avoided, and the equipment is extended Service life.
Patent Information
- Application Number
- CN202010800604.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-11
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2040-08-11
AI Technical Summary
The nozzles of tower crane sprayers are easily blocked due to dust accumulation, resulting in unsatisfactory dust reduction effect. Moreover, due to the high altitude position, the blocked nozzles are inconvenient to disassemble, which affects the dust reduction treatment at the construction site.
A tower crane sprayer with anti-spray head blockage is designed, using a combination of conductive springs, slide plugs, thimbles, hydro-moving wheels, rotating shafts, permanent magnets and coils. It uses high-pressure water flow to drive the hydro-moving wheels to rotate, generate current to cause the conductive springs to shrink and slide plugs Drive the separation of the thimble to ensure the unobstructed water spray holes, and filter large particles through the filter to prevent internal clogging.
It realizes that the water jet holes are automatically cleaned without electric power, avoiding dust entering, extending the service life of the nozzle, improving the dust reduction effect on the construction site, and has high environmental protection.
Smart Images

Figure CN111960296B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spray machines, and in particular to a tower crane spray machine capable of preventing nozzle clogging. Background Art
[0002] A tower crane sprayer is a device that uses a high-pressure pump to transport water to the tower crane at high pressure on the construction site, and sprays it out in atomized form from the nozzle at the lower end of the water pipe on the tower crane to reduce dust on the construction site.
[0003] Due to the harsh environment on the construction site, a large amount of dust will be raised during construction. When the nozzles on the tower cranes are not working, the dust will accumulate and enter the exposed spray holes and adhere to the inner walls of the spray holes. Especially for the nozzles on the tower cranes at low locations, the dust is more likely to accumulate in the spray holes. The dust adhering to the inner walls of the spray holes is difficult to be washed away by water flow and gradually accumulates. As the dust increases, the spray holes will gradually be blocked, reducing the amount of dust sprayed by the nozzles, resulting in unsatisfactory dust reduction effects on the construction site. In addition, since most tower cranes are at high altitudes, it is inconvenient to disassemble the blocked nozzles, which in turn affects the dust reduction treatment on the construction site. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a tower crane sprayer with anti-sprinkler clogging.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A tower crane sprinkler for preventing nozzle clogging comprises a water outlet pipe fixedly connected to a sprinkler body, a plurality of nozzles being fixedly connected at equal intervals at the lower end of the water outlet pipe, a plurality of water spray holes being provided at the lower ends of the plurality of nozzles, a cleaning frame being fixedly connected to the inner wall of the nozzle via a connecting rod, the cleaning frame being sealed and fixedly connected to the inner bottom of the nozzle, a sliding plug being sealingly and slidably connected to the inner wall of the cleaning frame, a plurality of ejectors cooperating with the water spray holes being fixedly connected to the lower end of the sliding plug, a top inside the cleaning frame being fixedly connected to the upper end of the sliding plug via a conductive spring, a filter being fixedly connected to the side wall of the cleaning frame, a debris removal port being provided at the lower end of the nozzle, a plug being threadedly connected to the inner end of the debris removal port, a rotating shaft being rotatably connected to the upper end of the cleaning frame, a water-driven wheel being fixedly connected to the upper side wall of the rotating shaft, and a power supply mechanism for supplying power to the conductive spring being installed in the rotating shaft.
[0007] Preferably, the power supply mechanism includes a vertical rod fixedly connected to the upper end of the cleaning frame, a power generation chamber is opened in the rotating shaft, the vertical rod passes through the lower end of the rotating shaft and extends into the power generation chamber, two permanent magnets with opposite poles attracting each other are symmetrically fixedly connected to the inner wall of the power generation chamber, and a coil is fixedly connected to the side wall of the vertical rod located between the two permanent magnets, and the coil is coupled to a conductive spring.
[0008] The present invention has the following beneficial effects:
[0009] 1. By setting a conductive spring, a sliding plug and an ejector pin, when the tower crane spray machine is not working, the sliding plug, under the action of the conductive spring, allows the ejector pin to be inserted into the water spray hole to seal the water spray hole, thereby preventing dust on the construction site from entering the water spray hole when the tower crane spray machine is not in use, causing blockage of the water spray hole and affecting the dust reduction effect on the construction site;
[0010] 2. By setting a water-driven wheel, a rotating shaft, a vertical rod, a permanent magnet and a coil, when a high-pressure water flow passes through the water outlet pipe, the water-driven wheel will be driven to rotate, so that the rotating shaft drives the permanent magnet to rotate, and then the coil cuts the magnetic induction line between the two permanent magnets, so that current is generated on the coil and the conductive spring is energized. After the conductive spring is energized, it shrinks, so that the sliding plug drives the ejector pin to move upward and separate from the water spray hole, and then the water flows through the cleaning frame into the water spray hole and is sprayed out in atomization to reduce dust on the construction site. The whole process is carried out autonomously, without the need for any power mechanism to drive, and is highly environmentally friendly;
[0011] 3. By setting up a filter, large particles in the high-pressure water flow can be filtered to prevent large particles from entering the cleaning frame and causing the water spray holes to be blocked from the inside, further avoiding blockage of the water spray holes and extending the service life of the nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 A schematic diagram of the structure of a tower crane spray machine for preventing nozzle clogging proposed by the present invention;
[0013] Figure 2 for Figure 1 A schematic diagram of the structure enlargement at point A;
[0014] Figure 3 A schematic diagram of the structure of a tower crane sprayer for preventing nozzle clogging proposed by the present invention when water flow is atomized and sprayed out
[0015] In the figure: 1 water outlet pipe, 2 nozzle, 3 water spray hole, 4 connecting rod, 5 cleaning frame, 6 conductive spring, 7 sliding plug, 8 ejector pin, 9 filter screen, 10 impurity removal port, 11 rotating shaft, 12 water-powered wheel, 13 power generation chamber, 14 vertical rod, 15 permanent magnet, 16 coil, 17 waterproof breathable membrane. DETAILED DESCRIPTION
[0016] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.
[0017] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0019] Reference Figure 1-3 A tower crane spray machine for preventing nozzle clogging comprises a water outlet pipe 1 fixedly connected to a spray machine body, a plurality of nozzles 2 are fixedly connected at equal intervals at the lower end of the water outlet pipe 1, a plurality of water spray holes 3 are opened at the lower ends of the plurality of nozzles 2, a cleaning frame 5 is fixedly connected to the inner wall of the nozzle 2 through a connecting rod 4, the cleaning frame 5 is sealed and fixedly connected to the bottom of the nozzle 2, a sliding plug 7 is sealingly and slidably connected to the inner wall of the cleaning frame 5, a plurality of ejector pins 8 matching the water spray holes 3 are fixedly connected to the lower end of the sliding plug 7, the top of the cleaning frame 5 is fixedly connected to the upper end of the sliding plug 7 through a conductive spring 6, further, a frame opening is opened at the upper end of the cleaning frame 5, and a waterproof and breathable membrane 17 is fixedly connected in the frame opening for balancing the air pressure generated when the sliding plug 7 moves up and down on the inner wall of the cleaning frame 5, a filter screen 9 is fixedly connected to the side wall of the cleaning frame 5, and the nozzle A debris removal port 10 is provided at the lower end, and a plug is connected to the inner thread of the debris removal port 10. Further, the filter screen 9 can filter large particles in the high-pressure water flow to prevent the large particles from entering the cleaning frame 5 and then clogging the water spray hole 3 from the inside. When there is no high-pressure water flow in the water outlet pipe 1, the large particles will accumulate at the debris removal port 10 under the action of gravity. It is only necessary to regularly disassemble the plug and the debris removal port 10 to clean the impurities in the debris removal port 10. The upper end of the cleaning frame 5 is rotatably connected to a rotating shaft 11, and a water impeller 12 is fixedly connected to the upper side wall of the rotating shaft 11. Further, the water impeller 12 is arranged in a wind cup shape, so that the high-pressure water flow in the water outlet pipe 1 can drive the water impeller 12 to rotate quickly, and a power supply mechanism for supplying power to the conductive spring 6 is installed in the rotating shaft 11.
[0020] The power supply mechanism includes a vertical rod 14 fixedly connected to the upper end of the cleaning frame 5, a power generation chamber 13 is opened in the rotating shaft 11, the vertical rod 14 passes through the lower end of the rotating shaft 11 and extends into the power generation chamber 13, and two permanent magnets 15 with opposite poles attracting each other are symmetrically fixedly connected to the inner wall of the power generation chamber 13. A coil 16 is fixedly connected to the side wall of the vertical rod 14 located between the two permanent magnets 15, and the coil 16 is coupled to the conductive spring 6. Further, when the water-driven wheel 12 drives the rotating shaft 11 to rotate, the two permanent magnets 15 will continuously rotate along the coil 16. According to the principle of magnetic induction, the coil 16 will cut the magnetic induction lines between the two permanent magnets 15 and generate an induced current, so that the conductive spring 6 is energized and contracts.
[0021] In the present invention, when there is a high-pressure water flow in the water outlet pipe 1, the high-pressure water flow drives the water wheel 12 fixedly connected to the side wall of the rotating shaft 11 to rotate, and then drives the rotating shaft 11 to rotate, so that the two permanent magnets 15 fixedly connected to the inner wall of the power generation chamber 13 rotate, so that the coil 16 fixedly connected to the side wall of the vertical rod 14 cuts the magnetic induction line and generates current, so that the conductive spring 6 coupled to the coil 16 contracts after being energized, and drives the sliding plug 7 fixedly connected to the lower end of the conductive spring 6 to slide upward on the inner wall of the cleaning frame 5, so that the ejector pin 8 fixedly connected to the lower end of the sliding plug 7 is separated from the water spray hole 3, so that the high-pressure water flow passes through the filter screen 9 fixedly connected to the side wall of the cleaning frame 5 and enters the cleaning frame 5, and is sprayed out from the water spray hole 3 in an atomized form to perform dust reduction treatment on the construction site;
[0022] When there is no high-pressure water flow in the water outlet pipe 1, the hydraulic wheel 12 stops rotating, so that the induced current on the coil 16 disappears, and then the conductive spring 6 is de-energized and stretched, pushing the sliding plug 7 to slide downward, so that the ejector pin 8 is inserted into the water spray hole 3, and the water spray hole 3 is sealed to prevent dust on the construction site from entering the water spray hole 3 when the tower crane sprayer is not in use, causing the water spray hole 3 to be blocked, thereby affecting the dust reduction effect on the construction site.
[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A tower crane sprayer for preventing nozzle clogging, comprising a water outlet pipe (1) fixedly connected to a sprayer body, a plurality of spray heads (2) being fixedly connected at equal intervals at the lower end of the water outlet pipe (1), a plurality of spray heads (2) being provided at the lower ends of the plurality of spray heads (2), characterized in that: The inner wall of the nozzle (2) is fixedly connected to a cleaning frame (5) through a connecting rod (4); the cleaning frame (5) is sealed and fixedly connected to the inner bottom of the nozzle (2); the inner wall of the cleaning frame (5) is sealed and slidably connected to a sliding plug (7); the lower end of the sliding plug (7) is fixedly connected to a plurality of ejector pins (8) that cooperate with the water spray hole (3); the inner top of the cleaning frame (5) is fixedly connected to the upper end of the sliding plug (7) through a conductive spring (6); the side wall of the cleaning frame (5) is fixedly connected to a filter screen (9); the lower end of the nozzle (2) is provided with a debris removal port (10); the internal thread of the debris removal port (10) is connected to a plug; the upper end of the cleaning frame (5) is rotatably connected to a rotating shaft (11); a water wheel (12) is fixedly connected to the upper side wall of the rotating shaft (11); a power supply mechanism for supplying power to the conductive spring (6) is installed in the rotating shaft (11); The power supply mechanism comprises a vertical rod (14) fixedly connected to the upper end of the cleaning frame (5); a power generation chamber (13) is provided in the rotating shaft (11); the vertical rod (14) passes through the lower end of the rotating shaft (11) and extends into the power generation chamber (13); two permanent magnets (15) with opposite polarities attracting each other are symmetrically fixedly connected to the inner wall of the power generation chamber (13); a coil (16) is fixedly connected to the side wall of the vertical rod (14) located between the two permanent magnets (15); and the coil (16) is coupled to the conductive spring (6); When there is a high-pressure water flow in the water outlet pipe (1), the high-pressure water flow drives the water wheel (12) fixedly connected to the side wall of the rotating shaft (11) to rotate, thereby driving the rotating shaft (11) to rotate, so that the two permanent magnets (15) fixedly connected to the inner wall of the power generation chamber (13) rotate, so that the coil (16) fixedly connected to the side wall of the vertical rod (14) cuts the magnetic induction line and generates current, so that the conductive spring (6) coupled to the coil (16) contracts after being energized, driving the sliding plug (7) fixedly connected to the lower end of the conductive spring (6) to slide upward on the inner wall of the cleaning frame (5), so that the ejector pin (8) fixedly connected to the lower end of the sliding plug (7) is separated from the water spray hole (3), so that the high-pressure water flow passes through the filter screen (9) fixedly connected to the side wall of the cleaning frame (5) and then enters the cleaning frame (5), and is sprayed out from the water spray hole (3) in an atomized form to perform dust reduction treatment on the construction site; When there is no high-pressure water flow in the water outlet pipe (1), the hydraulic wheel (12) stops rotating, causing the induced current on the coil (16) to disappear, and the conductive spring (6) is de-energized and extends, pushing the sliding plug (7) to slide downward, so that the ejector pin (8) is inserted into the water spray hole (3), thereby sealing the water spray hole (3) and preventing dust on the construction site from entering the water spray hole (3) when the tower crane spray machine is not in use, thereby preventing the water spray hole (3) from being blocked.
