A packaging method for non-woven fabrics

Abstract

The present invention relates to a packaging method for non-woven fabrics, including an automatic packaging machine for implementing the packaging method, the automatic packaging machine including a main body and a base, a first power device is arranged in the base, a first transmission device is arranged between the main body and the base, the first power device is connected to the first transmission device, a rotating device is arranged in the main body, a second transmission device is arranged at one end of the rotating device, a second power device is arranged in the main body, the second power device is connected to the second transmission device, and the second transmission device is connected to the rotating device. The beneficial effects of the present invention are: through the cooperation between the automatic packaging machine for non-woven fabrics and the packaging method thereof, the winding strength and speed are controlled, the wrinkling of the non-woven fabric roll and the poor sealing of the packaging are reduced, and at the same time, the non-woven fabric roll can be packaged as a whole on one packaging machine, and there is no need to manually adjust the placement of the non-woven fabric roll during packaging.

Description

Technical Field

[0001] The invention relates to the technical field of non-woven fabric packaging, and in particular to a packaging method for non-woven fabrics. Background Art

[0002] Non-woven fabric, also known as non-woven fabric, is made of directional or random fibers. It is called cloth because it has the appearance and certain properties of cloth. Non-woven fabric has the characteristics of moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, non-toxic and non-irritating, rich colors, low price, and recyclable. Since non-woven fabric is generally wound on a reel in the form of a film roll after production, the non-woven fabric roll needs to be manually wound in circles when packaging. This packaging method is more laborious, labor-intensive, and has low packaging efficiency.

[0003] When some existing balers are used to pack non-woven fabric rolls, due to the special shape of the non-woven fabric rolls, they can only pack in one direction at a time. In addition, the traditional non-woven fabric packing method easily causes wrinkles and depressions on the surface of the non-woven fabric, and the sealing of the packaging is also poor. Summary of the invention

[0004] In view of the technical defects existing in the background technology, the present invention proposes a packaging method for non-woven fabrics, which solves the above technical problems and meets the actual needs. The specific technical solution is as follows:

[0005] A packaging method for non-woven fabrics, comprising an automatic packaging machine for implementing the packaging method, the automatic packaging machine comprising a main body and a base, a first power device is provided in the base, a first transmission device is provided between the main body and the base, the first power device is connected to the first transmission device, a rotating device is provided in the main body, a second transmission device is provided at one end of the rotating device, a second power device is provided in the main body, the second power device is connected to the second transmission device, and the second transmission device is connected to the rotating device.

[0006] As an improvement of the above solution, a first motor is provided in the first power device, and the first transmission device is provided with a first gear and a second gear. The first motor is connected to the first gear, the first gear and the second gear are meshed, and the second gear is connected to the main body.

[0007] As an improvement of the above scheme, a second motor is provided in the second power device, a gear module is provided in the second transmission device, four third gears are provided in the gear module, a transmission chain is provided between the third gears, and four guide rollers are provided in the rotating device, and one end of the guide roller is correspondingly connected to the third gear.

[0008] As an improvement of the above solution, a first wrapping film parallel to the direction of the guide roller is provided on one side of the main body, a second wrapping film perpendicular to the direction of the guide roller is provided on one end of the main body, and a control panel is connected to the main body.

[0009] Also included is a non-woven fabric packaging method implemented by the automatic packaging machine, which includes the following steps:

[0010] Step 1, preparing materials, placing a roll of non-woven fabric horizontally on the guide roller;

[0011] Step 2, place cardboard on both ends of the non-woven fabric roll;

[0012] Step 3, horizontally wrapping, wrapping the second wrapping film around both ends of the non-woven fabric roll for one circle;

[0013] Step 4, vertically wrapping, wrapping the first wrapping film around the side wall of the non-woven fabric roll and fixing it in one circle;

[0014] Step 5, in the first stage of packaging, the main body rotates one circle, the guide roller does not rotate, and the second wrapping film is wrapped around both ends of the non-woven fabric roll for one circle;

[0015] Step 6, the guide roller rotates, the first motor drives the main body to rotate one circle and then starts to slow down, and the guide roller drives the non-woven fabric roll to rotate a certain angle;

[0016] Step 7, speeding up, the rotation speed of the main body is increased;

[0017] Step 8, the horizontal packaging is completed, and the operations of step 5 to step 7 are repeated until both ends of the non-woven fabric roll are tightly packed, and the non-woven fabric automatic packaging machine enters a standby state;

[0018] Step 9, cutting, separating the second wrapping film and the non-woven fabric roll by cutting;

[0019] Step 10, second stage packaging, the main body does not rotate, the guide roller starts to rotate, and the first wrapping film is wrapped around the side wall of the non-woven fabric roll;

[0020] Step 11, winding a protective cloth, when the guide roller rotates, using protective cloth at both ends of the non-woven fabric roll to follow the first wrapping film and wrap around the non-woven fabric roll;

[0021] Step 12, vertical packaging is completed, and the operations of step 10 to step 11 are repeated until the side wall of the non-woven fabric roll is tightly packed;

[0022] Step 13, cutting, separating the first wrapping film and the non-woven fabric roll by cutting;

[0023] Step 14, unloading, unloading the non-woven fabric roll from the non-woven fabric automatic packaging machine.

[0024] As an improvement of the above solution, the end areas of the paperboard and the non-woven fabric roll in step 2 are consistent.

[0025] As an improvement of the above solution, the rotation angle of the guide roller in step 6 is 360°.

[0026] As an improvement of the above solution, step 8 is repeated 5 times.

[0027] The beneficial effect of the present invention is that when the automatic non-woven fabric packaging machine of the present invention is in use, the main body is driven to rotate by the first power device, and the guide roller in the main body is driven to rotate by the second power device, so that the non-woven fabric roll can be packaged as a whole on one packaging machine, and there is no need to manually adjust the placement of the non-woven fabric roll during packaging, which saves manpower. The automatic non-woven fabric packaging machine of the present invention is suitable for wrapping the round surface of a cylinder. Through the control of winding strength and speed, the wrinkling of the non-woven fabric roll and the poor sealing of the packaging are reduced, the production efficiency and product quality are improved, the labor intensity of employees is effectively reduced, and the consumption of energy and resources is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic structural diagram of the main body of the automatic non-woven fabric baling machine of the present invention.

[0029] Figure 2 It is a schematic structural diagram of the automatic non-woven fabric baling machine of the present invention.

[0030] Among them: main body 1, first wrapping film 101, second wrapping film 102, base 2, first power device 3, first motor 301, first transmission device 4, first gear 401, second gear 402, rotating device 5, guide roller 501, second transmission device 6, gear module 601, third gear 602, transmission chain 603, second power device 7, second motor 701, control panel 8. DETAILED DESCRIPTION

[0031] The following describes the implementation methods of the present invention in conjunction with the accompanying drawings and related embodiments. It should be pointed out that the following related embodiments are only preferred embodiments for better illustrating the present invention itself, and the implementation methods of the present invention are not limited to the following embodiments, and the present invention relates to the relevant necessary components in this technical field, which should be regarded as the known technology in this technical field and can be known and mastered by the technical personnel in this technical field.

[0032] In the description of the present invention, it should be understood that the terms "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "inside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the purpose of sub-describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention; in addition, the terms "first", "second" and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features; thus, it is defined that "first", "second" and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly including one or more of the features.

[0033] like Figure 1 and Figure 2 As shown, a packaging method for non-woven fabrics includes an automatic baling machine for implementing the packaging method, the automatic baling machine includes a main body 1 and a base 2, a first power device 3 is provided in the base 2, a first transmission device 4 is provided between the main body 1 and the base 2, the first power device 3 is connected to the first transmission device 4, a rotating device 5 is provided in the main body 1, a second transmission device 6 is provided at one end of the rotating device 5, a second power device 7 is provided in the main body 1, the second power device 7 is connected to the second transmission device 6, and the second transmission device 6 is connected to the rotating device 5.

[0034] like Figure 1 and Figure 2 As shown, further, in the above scheme, the first power device 3 is provided with a first motor 301, the first transmission device 4 is provided with a first gear 401 and a second gear 402, the first motor 301 is connected to the first gear 401, the first gear 401 and the second gear 402 are meshed, and the second gear 402 is connected to the main body.

[0035] like Figure 1 and Figure 2 As shown, further, in the above scheme, the second power device 7 is provided with a second motor 701, the second transmission device 6 is provided with a gear module 601, the gear module 601 is provided with four third gears 602, the third gears 602 are connected by a transmission chain 603, and the rotating device 5 is provided with four guide rollers 501, and one end of the guide roller 501 is correspondingly connected to the third gear 602.

[0036] like Figure 2As shown, further, in the above scheme, one side of the main body 1 is provided with a first wrapping film 101 parallel to the direction of the guide roller 501, one end of the main body 1 is provided with a second wrapping film 102 perpendicular to the direction of the guide roller 501, and the main body 1 is connected to a control panel 8.

[0037] Also included is a non-woven fabric packaging method implemented by the automatic packaging machine, which includes the following steps:

[0038] Step 1, preparing materials, placing a roll of non-woven fabric horizontally on the guide roller 501;

[0039] Step 2, place cardboard on both ends of the non-woven fabric roll;

[0040] Step 3, horizontally wrapping, wrapping the second wrapping film 102 around both ends of the non-woven fabric roll for one circle;

[0041] Step 4, vertically wrapping, wrapping the first wrapping film 101 around the side wall of the non-woven fabric roll and fixing it in one circle;

[0042] Step 5, first stage packaging, the main body rotates one circle, the guide roller 501 does not rotate, and the second wrapping film 102 is wrapped around the two ends of the non-woven fabric roll;

[0043] Step 6: The guide roller rotates, the first motor 301 drives the main body 1 to rotate one circle and then starts to slow down, and the guide roller 501 drives the non-woven fabric roll to rotate a certain angle;

[0044] Step 7, speeding up, the rotation speed of the main body 1 is increased;

[0045] Step 8, the horizontal packaging is completed, and the operations of step 5 to step 7 are repeated until both ends of the non-woven fabric roll are tightly packed, and the non-woven fabric automatic packaging machine enters the standby state;

[0046] Step 9, one-time cutting, separating the second wrapping film 102 and the non-woven fabric roll by cutting;

[0047] Step 10, second stage packaging, the main body 1 does not rotate, the guide roller 501 starts to rotate, and the first wrapping film 101 is wrapped around the side wall of the non-woven fabric roll;

[0048] Step 11, winding a protective cloth, when the guide roller 501 rotates, a protective cloth is used at both ends of the non-woven fabric roll to follow the first winding film 101 and be wound around the non-woven fabric roll;

[0049] Step 12, vertical packaging is completed, and the operations of step 10 to step 11 are repeated until the side wall of the non-woven fabric roll is tightly packed;

[0050] Step 13, secondary cutting, separating the first wrapping film 101 and the non-woven fabric roll by cutting;

[0051] Step 14, unloading, unloading the non-woven fabric roll from the non-woven fabric automatic packaging machine.

[0052] Furthermore, in the above solution, the end areas of the paperboard and the non-woven fabric roll in step 2 are consistent.

[0053] Furthermore, in the above solution, the rotation angle of the guide roller 501 in step 6 is 360°.

[0054] Furthermore, in the above scheme, step 8 is repeated 5 times.

[0055] The present invention provides an automatic baling machine for non-woven fabrics. In a specific implementation, the main body 1 is provided with the rotating device 5 and the second power device 7, and the non-woven fabric roll is placed horizontally on the rotating device 5. The second power device 7 drives the rotating device 5 to rotate through the second transmission device 6, and the first wrapping film 101 is wrapped around the side wall of the non-woven fabric roll, thereby realizing vertical wrapping and packaging of the non-woven fabric roll. The base 2 is provided with the first power device 3 and the first transmission device 4, and the first power device 3 drives the main body 1 to rotate horizontally through the first transmission device 4, and the second wrapping film 102 is wrapped around the two ends of the non-woven fabric roll, thereby realizing horizontal wrapping and packaging of the non-woven fabric roll.

[0056] The present invention also provides a packaging method for an automatic non-woven fabric packaging machine. When the steps 1 to 4 are implemented, the non-woven fabric roll is placed on the rotating device 5 in the main body 1, and cardboard is placed at both ends of the non-woven fabric roll to protect the two ends of the non-woven fabric roll. In the next step, the first wrapping film 101 is wrapped around the side wall of the non-woven fabric roll for one circle, and the second wrapping film 102 is wrapped around both ends of the non-woven fabric roll for one circle, thereby completing the preparation work before packaging.

[0057] When the steps 5 to 8 are implemented, after the preparatory work before packaging is completed, in the step 5, by clicking the control panel 8, the non-woven fabric automatic packaging machine enters the first stage packaging working state. After entering the working state, the main body 1 automatically rotates horizontally for one circle and then starts to slow down. When slowing down, the guide roller 501 provided inside the main body 1 rotates one circle. The guide roller 501 enters a stationary state after rotating one circle. After the guide roller 501 enters the stationary state, the main body 1 starts to speed up and continues to rotate horizontally for one circle and then starts to slow down. After the guide roller 501 enters the stationary state, the main body 1 automatically stops after rotating five times and enters the standby state. The end surface of the non-woven fabric roll is wound through the rotation cooperation between the main body 1 and the guide roller 501. The rotation winding speed and rotation angle of the cooperation between the main body 1 and the guide roller 501 can be adjusted. At the same time, the guide roller 501 rotates only after the main body 1 slows down, thereby ensuring safety during use.

[0058] When the steps 9 to 12 are implemented, after the first stage of packaging is completed, the second wrapping film 102 needs to be cut to separate the second wrapping film 102 from the non-woven fabric roll, and then the control panel 8 is clicked to make the non-woven fabric automatic packaging machine enter the second stage of packaging working state. In the step 10, the main body 1 remains stationary, and the second power device 7 in the main body 1 drives the guide roller 501 to rotate, and the guide roller 501 drives the non-woven fabric roll to rotate, and the first wrapping film 101 completely wraps around the side wall of the non-woven fabric roll. While the first wrapping film 101 wraps around the side wall of the non-woven fabric roll, protective cloth is used at both ends of the non-woven fabric roll to follow the first wrapping film 101 and wrap around the non-woven fabric roll, so that the two ends of the non-woven fabric roll are more fully protected.

[0059] The present invention provides a packaging method for non-woven fabrics, including an automatic packaging machine for implementing the packaging method. In the specific implementation, the packaging of cylindrical goods is achieved through the cooperation between the rotation of the main body 1 of the automatic packaging machine and the rotation of the guide roller 501. The non-woven fabric automatic packaging machine is mainly used for non-woven fabric rolls. The non-woven fabric automatic packaging machine of the present invention can achieve the effect of overall winding packaging without manually adjusting the placement direction of the non-woven fabric roll when in use. By controlling and adjusting the winding strength and speed, the wrinkling of the non-woven fabric roll and the poor sealing of the packaging are reduced. The non-woven fabric automatic packaging machine can adjust the packaging speed of the non-woven fabric roll and the rotation speed of the main body 1 and the guide roller 501 according to the diameter of the non-woven fabric roll to be packaged. At the same time, the packaging personnel can observe the packaging effect during the deceleration of the main body 1, thereby improving production efficiency and product quality, effectively reducing the labor intensity of employees and reducing the consumption of energy and resources. At the same time, the use and packaging method of the non-woven fabric automatic packaging machine are simple and efficient, which can reduce the operating errors of employees.

[0060] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A packaging method for nonwoven fabrics, comprising an automatic packaging machine for implementing the packaging method, characterized in that: The automatic packaging machine comprises a main body (1) and a base (2), wherein a first power device (3) is provided in the base (2), a first transmission device (4) is provided between the main body (1) and the base (2), the first power device (3) is connected to the first transmission device (4), a rotating device (5) is provided in the main body (1), a second transmission device (6) is provided at one end of the rotating device (5), a second power device (7) is provided in the main body (1), the second power device (7) is connected to the second transmission device (6), and the second transmission device (6) is connected to the rotating device (5); The first power device (3) is provided with a first motor (301), the first transmission device (4) is provided with a first gear (401) and a second gear (402), the first motor (301) is connected to the first gear (401), the first gear (401) and the second gear (402) are meshed, and the second gear (402) is connected to the main body; The second power device (7) is provided with a second motor (701), the second transmission device (6) is provided with a gear module (601), the gear module (601) is provided with four third gears (602), the third gears (602) are connected by a transmission chain (603), the rotating device (5) is provided with four guide rollers (501), one end of the guide roller (501) is connected to the third gear (602); A first wrapping film (101) parallel to the direction of the guide roller (501) is provided on one side of the main body (1), a second wrapping film (102) perpendicular to the direction of the guide roller (501) is provided on one end of the main body (1), and a control panel (8) is connected to the main body (1); The invention also includes a non-woven fabric packaging method implemented by the automatic packaging machine, which specifically includes the following steps: Step 1, preparing materials, placing a roll of non-woven fabric horizontally on the guide roller (501); Step 2, place cardboard on both ends of the non-woven fabric roll; Step 3, horizontally wrapping, wrapping the second wrapping film (102) around both ends of the non-woven fabric roll and fixing it in one circle; Step 4, vertically wrapping, wrapping the first wrapping film (101) around the side wall of the non-woven fabric roll and fixing it in one circle; Step 5, first stage packaging, the main body rotates one circle, the guide roller (501) does not rotate, and the second wrapping film (102) is wrapped around two ends of the non-woven fabric roll for one circle; Step 6, the guide roller rotates, the first motor (301) drives the main body (1) to rotate one circle and then starts to slow down, and the guide roller (501) drives the non-woven fabric roll to rotate a certain angle; Step 7, speeding up, the rotation speed of the main body (1) is increased; Step 8, the horizontal packaging is completed, and the operations of step 5 to step 7 are repeated until both ends of the non-woven fabric roll are tightly packed, and the non-woven fabric automatic packaging machine enters the standby state; Step 9, cutting once, separating the second wrapping film (102) and the non-woven fabric roll by cutting; Step 10, second stage packaging, the main body (1) does not rotate, the guide roller (501) starts to rotate, and the first wrapping film (101) is wrapped around the side wall of the non-woven fabric roll; Step 11, winding a protective cloth, when the guide roller (501) rotates, using protective cloth at both ends of the non-woven fabric roll to follow the first winding film (101) and be wound around the non-woven fabric roll; Step 12, vertical packaging is completed, and the operations of step 10 to step 11 are repeated until the side wall of the non-woven fabric roll is tightly packed; Step 13, secondary cutting, separating the first wrapping film (101) and the non-woven fabric roll by cutting; Step 14, unloading, unloading the non-woven fabric roll from the non-woven fabric automatic packaging machine.

2. The packaging method for nonwoven fabrics according to claim 1, characterized in that: The end areas of the paperboard and the non-woven fabric roll in step 2 are consistent.

3. The packaging method for nonwoven fabrics according to claim 1, characterized in that: The rotation angle of the guide roller (501) in step 6 is 360°.

4. The packaging method for nonwoven fabrics according to claim 1, characterized in that: The step 8 is repeated 5 times.

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