A cutting machine for chip-type electronic components
By introducing a correction plate and linkage mechanism into the chip electronic component cutting machine, the problems of low cutting accuracy and high scrap rate caused by lack of correction during loading are solved, and higher cutting accuracy and lower scrap rate are achieved.
Patent Information
- Application Number
- CN202010877706.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-27
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2040-08-27
AI Technical Summary
The existing chip electronic component cutting machines lack a calibration mechanism when loading, resulting in low cutting accuracy and high scrap rate, inconvenient operation and safety hazards.
A cutting machine including a calibration plate and a linkage mechanism is designed. By correcting the position of the calibration plate facing the chip electronic components on four sides, ensuring the consistent position every time the material is absorbed, thereby improving cutting accuracy and reducing waste rate.
Through unified position calibration, the cutting accuracy is improved, the scrap rate is reduced, and the operation is simplified, reducing safety risks.
Smart Images

Figure CN112092213B_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the technical field of chip-type electronic component processing, in particular to a cutting machine for chip-type electronic components. [Background technology]
[0002] Chinese invention patent application number 201920410926.6, publication number CN210453274U, application date 20190328, specifically discloses an automatic cutting machine, which includes a body structure, a carrier, a detection and positioning mechanism, a cutting mechanism, a control system and two guide rails and other components. It lowers the center of gravity of the carrier and the load-bearing plate, reduces the front and rear pitch torque, improves the operating accuracy and service life, and achieves precise adjustment of the pressure of the tool matrix to meet the use requirements of different ceramic diaphragms, prevent the ceramic diaphragms from being crushed, and at the same time improves the stability of product cutting and ensures the cutting quality.
[0003] However, the silo of the cutting machine is a fixed structure. When placing materials, the machine needs to be stopped, and then the materials are held and placed in the silo. This method has the following disadvantages:
[0004] 1. The internal space of the machine is limited and inconvenient to operate;
[0005] Second, putting your hands into the internal processing area of the machine will undoubtedly create a safety hazard. If the operation is not done properly, the worker is likely to be injured. Therefore, in order to avoid injury to the worker when adding materials and to facilitate operation, the machine needs to be stopped, which will undoubtedly delay a certain amount of time.
[0006] 3. The cutting machine has no correction equipment when loading materials, and only relies on the stacking effect when placing materials. During the processing, since the chip resistor components are very thin and light, they are easy to move and cause position deviation, which will affect the cutting accuracy and ultimately lead to a high scrap rate. [Summary of the invention]
[0007] The technical problem to be solved by the present invention is to provide a cutting machine for chip-type electronic components, which is equipped with a correction mechanism to first perform a uniform position calibration on the loading material, and then suck it up and transport it to the carrier for cutting by a suction device, thereby improving the cutting accuracy and reducing the scrap rate.
[0008] The present invention is implemented as follows: a cutting machine for chip-type electronic components, comprising
[0009] frame;
[0010] A control device, wherein the control device is mounted on the frame;
[0011] A first support frame; the first support frame is fixedly connected to the frame;
[0012] A tool holder lifting device, the tool holder lifting device is fixedly connected to the first support frame; the tool holder lifting device is also communicatively connected to the control device;
[0013] Tool holder; the tool holder is fixedly connected to the output end of the tool holder lifting device;
[0014] A stage driving device; the stage driving device is fixedly connected to the frame; the stage driving device is also communicatively connected to the control device;
[0015] A carrier, the carrier is connected to the output end of the carrier driving device, the carrier is also slidably connected to the frame, and one of the sliding positions is located directly below the tool holder;
[0016] CCD detector; the CCD detector is fixedly connected to the frame and located above the stage; the CCD detector is communicatively connected to the control device;
[0017] Silos, of which there are two;
[0018] A suction device, wherein there are three suction devices; each of the suction devices is communicatively connected to the control device;
[0019] A first transverse driving device, wherein the first transverse driving device is fixedly connected to the first supporting frame; the first transverse driving device is communicatively connected to the control device;
[0020] A first lifting mechanism, wherein the first lifting mechanism is connected to an output end of the first transverse driving device; a suction device is fixedly connected to the output end of the first lifting mechanism; and the first lifting mechanism is communicatively connected to the control device;
[0021] a second transverse driving device, the second transverse driving device is fixedly connected to the first supporting frame; the second transverse driving device is communicatively connected to the control device;
[0022] A second lifting mechanism, the second lifting mechanism is connected to the output end of the second transverse driving device; the output end of the second lifting mechanism is fixedly connected with the suction device; the second lifting mechanism is communicatively connected to the control device;
[0023] Rectangular support plate;
[0024] A first slide rail, wherein there are four first slide rails; the four first slide rails are respectively fixedly connected to the bottom of the rectangular support plate, and the four first slide rails are perpendicular to the four sides of the rectangular support plate in a one-to-one correspondence, and the center line of each first slide rail coincides with the center line of the corresponding side of the rectangular support plate;
[0025] First sliding blocks, there are four first sliding blocks; the first sliding blocks are slidably connected to the first sliding rails in a one-to-one correspondence;
[0026] Correction plates, there are four of them; the correction plates are connected to the first sliders one by one, and each correction is located above the rectangular support plate and parallel to the rectangular support plate, and the four correction plates are arranged in a rectangular shape;
[0027] A linkage mechanism, the linkage mechanism being connected to the four first sliding blocks;
[0028] A driving device, the driving device is fixedly connected to the bottom of the rectangular support plate; the driving device is also connected to the linkage mechanism to drive the linkage mechanism to move; the driving device is communicatively connected to the control device;
[0029] A preheating insulation board, wherein the preheating insulation board is fixedly connected to the top surface of the rectangular support plate;
[0030] Heating rods, at least four of which are provided; each of which is communicatively connected to the control device;
[0031] A preheating heating plate, wherein the center positions of the four sides of the preheating heating plate are respectively provided with a mounting hole; the heating rods are embedded in the mounting holes one by one; the preheating heating plate is fixedly connected to the top surface of the preheating insulation plate;
[0032] There are two vertical support plates, and the two vertical support plates are arranged in parallel; one of the silos is arranged between the two vertical support plates;
[0033] A second guide rail, wherein there are two second guide rails, and the two second guide rails are symmetrically fixedly connected to the two vertical support plates in a one-to-one correspondence; the second guide rail is perpendicular to the sliding direction of the first transverse driving device and the second transverse driving device;
[0034] Second sliders, there are four second sliders; the second sliders are slidably connected to the second guide rails, and there are two second sliders on each second guide rail; each second slider is also fixedly connected to the rectangular support plate;
[0035] A first actuator, wherein the first actuator is fixedly connected to a side surface of the vertical support plate; an output end of the first actuator is also fixedly connected to the rectangular support plate; and the first actuator is communicatively connected to the control device;
[0036] Grab material support seat; the grab material support seat includes a horizontal support plate and two vertical support plates; the two vertical support plates are located between the two vertical support plates; the horizontal support plate is fixedly connected to the two vertical support plates;
[0037] A first lifting device, wherein the first lifting device is fixedly connected to the horizontal support plate, and an output end of the first lifting device is arranged vertically downward; an output end of the first lifting device is fixedly connected to a suction device and is located directly above one of the silos; the first lifting device is communicatively connected to the control device;
[0038] Wherein, another of the silos is arranged directly below the suction device of the second transverse driving device;
[0039] The preheating heating plate also slides with the rectangular support plate to just below the suction device of the first transverse driving device;
[0040] Another sliding position of the carrier is also located directly below the suction device of the first lateral driving device or the second lateral driving device.
[0041] Furthermore, the linkage mechanism includes
[0042] A bearing seat, wherein a receiving cavity is provided at the center of the bearing seat;
[0043] A rotating shaft; a first connecting plate is provided at the bottom of the rotating shaft; four connecting plates are horizontally protruded from the edge of the first connecting plate, and the four connecting plates are evenly distributed around the circumference; an external thread is also provided on the upper part of the rotating shaft;
[0044] A bearing, wherein the inner ring of the bearing is nested on the rotating shaft, and the outer ring of the bearing is embedded in the accommodating cavity;
[0045] Connecting rods, there are four connecting rods; the connecting rods are movably connected to the connecting pieces one by one; the connecting rods are also movably connected to the first sliding blocks one by one;
[0046] The bearing cover plate comprises a first top plate, and a bearing sleeve is protruding downward from the bottom surface of the first top plate;
[0047] A nut, the outer diameter of which is larger than the inner diameter of the inner ring of the bearing, and the nut is locked into the external thread;
[0048] Wherein, a vertical through hole with a countersunk top is also provided in the center of the rectangular support plate;
[0049] The bearing seat is fixedly connected to the bottom surface of the bearing cover plate;
[0050] The first connecting plate is located below the bearing seat;
[0051] The rotating shaft also extends into the vertical through hole;
[0052] The bearing cover plate is fixedly connected to the vertical through hole, and the first top plate and the top surface of the rectangular support plate are flush with each other. The bearing sleeve is embedded in the vertical through hole and sleeved outside the nut and the rotating shaft.
[0053] Furthermore, it also includes
[0054] Vertical plates, there are four of them; the vertical plates are fixedly connected to the correction plates one by one;
[0055] There are four horizontal plates, each of which is fixedly connected to the first sliding block in a one-to-one correspondence, and each of the connecting rods is movably connected to the horizontal plates in a one-to-one correspondence; each of the horizontal plates is also fixedly connected to the bottom ends of the vertical plates in a one-to-one correspondence;
[0056] Wherein, the driving device is a cylinder; the piston rod of the driving device is fixedly connected to one of the connecting rods.
[0057] Furthermore, it also includes
[0058] Heating rod pressing plates, there are four heating rod pressing plates; the heating rod pressing plates are fixedly connected to the side surfaces of the preheating heating plate one by one and press the heating rods.
[0059] Furthermore, it also includes
[0060] Corner pressing plates, there are four of them; the inner side surface of the corner pressing plates is an inclined surface;
[0061] The four corners of the preheating and heating plate are chamfered respectively; the corner pressing plates are fixedly connected to the chamfers of the preheating and heating plate in a one-to-one correspondence, and the inner side surface of the corner pressing plate is flush with the chamfer of the preheating and heating plate;
[0062] A plurality of horizontal first blind holes are formed on the side of the preheating heating plate; a plurality of vertical second blind holes are formed on the top surface of the preheating heating plate and above each of the first blind holes; each of the second blind holes is connected to the first blind hole;
[0063] An air suction channel is provided between the four edge and corner pressure plates, the four heating rod pressure plates and the preheating heating plate, and the air suction channel is connected to each of the first blind holes.
[0064] Furthermore, the silo comprises
[0065] A second support frame;
[0066] A slide, the slide is provided with a lifting and avoiding opening; the slide is connected to the second supporting frame so as to be slidable forward and backward;
[0067] Limiting side plates, there are at least two limiting side plates; the limiting side plates are fixedly connected to the slide and are located around the material support plate to form a material holding cavity; the suction device is located directly above the material holding cavity;
[0068] A material support plate, the material support plate is placed on the lifting avoidance opening and is located in the material containing cavity;
[0069] A second lifting device, the second lifting device is fixedly connected to the second support frame; the second lifting device is communicatively connected to the control device;
[0070] Wherein, when the lifting avoidance opening is located directly above the second lifting device, the second lifting device extends upward from the lifting avoidance opening and drives the material support plate to lift;
[0071] When the second lifting device is retracted downwardly after being reset, the second lifting device is located below the slide table.
[0072] Furthermore, it also includes a transfer support plate;
[0073] The cross-sectional area of the transfer support plate is smaller than the size of the lifting avoidance opening;
[0074] A first positioning pin is convexly provided on the top surface of the adapter support plate;
[0075] The transfer support plate is fixedly connected to the second lifting device, and the transfer support plate is arranged horizontally and is located within the vertical projection area of the lifting avoidance opening;
[0076] The material support plate is provided with a first latch hole; the first latch hole and the first positioning pin are clearance-fitted;
[0077] When the second lifting device drives the transfer support plate to rise, the first positioning pin is embedded in the first pin hole; and the transfer support plate is flush with the bottom end of the material support plate.
[0078] Furthermore, the second lifting device includes
[0079] A driving motor, the driving motor is fixedly connected to the second support frame; the driving motor is communicatively connected to the control device;
[0080] A reducer, wherein the input end of the reducer is connected to the output end of the drive motor; and the output end of the reducer is arranged vertically upward; and the output end of the reducer is fixedly connected to the adapter support plate;
[0081] A sensor fixing plate, the sensor fixing plate being fixedly connected to the bottom surface of the second supporting frame;
[0082] Photoelectric switches, there are two of the photoelectric switches; the two photoelectric switches are fixedly connected to the sensor fixing plate, and the two photoelectric switches are arranged vertically at intervals; each of the photoelectric switches is communicatively connected to the control device;
[0083] A linear bearing, the linear bearing is fixedly connected to the adapter support plate;
[0084] A guide rod, the guide rod is fixedly embedded in the inner ring of the linear bearing, and the guide rod can be lifted and lowered to vertically penetrate the bottom surface of the second support frame;
[0085] A shading sheet is fixedly connected to the bottom end of the guide rod and slidably extends into each of the photoelectric switches.
[0086] Furthermore, it also includes
[0087] A locking device, the locking device is fixedly connected to the second support frame;
[0088] A lock buckle, the lock buckle is fixedly connected to the slide;
[0089] Wherein, when the lifting avoidance opening is located directly above the second lifting device, the lock buckle can be detachably inserted into the locking device.
[0090] Furthermore, the first transverse driving device includes a first motor, a first screw rod, a first nut, a first slide plate, a third guide rail and a third slide block;
[0091] The first motor is fixedly connected to the first support frame, and the output shaft is arranged horizontally; the first motor is communicatively connected to the control device;
[0092] The first screw rod is rotatably connected to the first support frame, and the first screw rod is also fixedly connected to the output shaft of the first motor, and the first screw rod is horizontally arranged;
[0093] The first nut is locked on the first screw rod; the first nut is also fixedly connected to the first slide plate;
[0094] The third guide rail is horizontally laid on the first support frame;
[0095] The third sliding block is slidably connected to the third guide rail, and the third sliding block is fixedly connected to the first sliding block;
[0096] The first lifting mechanism is fixedly connected to the first slide plate;
[0097] The second transverse driving device includes a second motor, a second screw rod, a second nut, a second slide plate, a fourth guide rail and a fourth slide block;
[0098] The second motor is fixedly connected to the first support frame, and the output shaft is arranged horizontally and laterally, and arranged opposite to the output shaft of the first motor; the second motor is communicatively connected to the control device;
[0099] The second screw rod is rotatably connected to the first support frame, and the second screw rod is also fixedly connected to the output shaft of the second motor, and the second screw rod is horizontally arranged;
[0100] The second nut is locked on the second screw rod; the second nut is also fixedly connected to the second slide plate;
[0101] The fourth guide rail is horizontally laid on the first support frame;
[0102] The fourth sliding block is slidably connected to the fourth guide rail, and the fourth sliding block is fixedly connected to the second sliding block;
[0103] The second lifting mechanism is fixedly connected to the second slide plate.
[0104] The advantages of the present invention are as follows: the present invention is a cutting machine for chip electronic components, including a frame, a control device, a first support frame, a rectangular support plate, a first slide rail, a first slider, a correction plate, a linkage mechanism, a driving device and other parts; there are four correction plates; the correction plates are connected to the first sliders one by one, and each correction is located above the rectangular support plate and parallel to the rectangular support plate, and the four correction plates are arranged in a rectangular shape; the linkage mechanism is connected to the four first sliders; the driving device is fixedly connected to the bottom of the rectangular support plate; the driving device is also connected to the linkage mechanism to drive the linkage mechanism to move; the driving device is communicatively connected to the control device. After the stacked materials are placed in the silo, the correction plates are first driven by the driving device to perform position correction on the chip electronic components on four sides, thereby improving the position accuracy during loading, thereby improving the cutting accuracy and reducing the scrap rate.
Brief Description of the Drawings
[0105] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.
[0106] Figure 1 and Figure 2 It is a three-dimensional diagram of the cutting machine described in the present invention.
[0107] Figure 3 It is a front view of the internal structure of the cutting machine described in the present invention.
[0108] Figure 4 It is a left view of the internal structure of the cutting machine described in the present invention.
[0109] Figure 5 It is a top view of the internal structure of the cutting machine described in the present invention.
[0110] Figure 6 and Figure 7 It is a three-dimensional diagram of the internal structure of the cutting machine described in the present invention.
[0111] Figure 8 and Fig. 9 It is a three-dimensional diagram of the cutting machine described in the present invention with the lower half of the frame hidden.
[0112] Fig.10 It is a top view of the cutting machine of the present invention with the lower half of the frame hidden.
[0113] Fig.11 This is a front view of the cutting machine of the present invention with the lower half of the frame hidden.
[0114] Fig.12 It is a left view of the cutting machine of the present invention with the lower half of the frame hidden.
[0115] Figures 13 to 15 It is an assembly diagram of the carrier and the carrier driving device described in the present invention.
[0116] Figures 16 to 19 It is a three-dimensional diagram of the correction plate, silo and other components described in the present invention.
[0117] Fig. 20 It is a left view of the correction plate, silo and other components described in the present invention.
[0118] Fig.21 It is a top view of the correction plate, silo and other components described in the present invention.
[0119] Fig. 22 It is a front view of the correction plate, silo and other components described in the present invention.
[0120] Fig.23 It is a top view of the material support plate of the present invention sliding to the top of the transfer support plate.
[0121] Fig.24 It is a schematic diagram of the positional relationship between the photoelectric switch and the shading sheet described in the present invention.
[0122] Fig.25 and Fig.26 It is a schematic diagram of the disassembled slide, lock and locking device of the present invention.
[0123] Fig. 27 and 28It is a three-dimensional view of the correction plate and other components of the present invention.
[0124] Fig.29 yes Fig.28 main view.
[0125] Fig.30 yes Fig.29 Left view of .
[0126] Fig.31 yes Fig.29 Top view of the .
[0127] Fig.32 yes Fig.31 AA section view in.
[0128] Fig.33 yes Fig.31 BB section view in.
[0129] Fig.34 yes Fig.31 CC section view in.
[0130] Fig.35 and Fig.36 It is an exploded view of the correction plate, linkage mechanism and other components described in the present invention.
[0131] Fig.37 It is a front view of the correction plate, linkage mechanism, driving device and other components described in the present invention.
[0132] Fig.38 yes Fig.37 Left view of .
[0133] Fig.39 yes Fig.37 Top view of the .
[0134] Fig.40 yes Fig.39 DD section view in.
[0135] Fig.41 and Fig.42 It is a three-dimensional diagram of the correction plate, linkage mechanism, driving device and other components described in the present invention.
[0136] Fig.43 It is a three-dimensional diagram of an embodiment of the suction device described in the present invention.
[0137] Fig.44 It is a bottom perspective view of an embodiment of the suction device described in the present invention.
[0138] Fig.45 It is a top view of an embodiment of the suction device described in the present invention.
[0139] Fig.46It is a side view of an embodiment of the suction device described in the present invention.
[0140] Fig.47 It is a bottom view of an embodiment of the suction device described in the present invention.
[0141] Fig.48 It is a three-dimensional diagram of the suction device of the present invention after the second top plate is hidden.
[0142] Fig.49 It is a side view of the sheet separation block described in the present invention.
[0143] Fig.50 yes Fig.49 EE cross-sectional view in.
[0144] Fig.51 and Fig.52 1 is an exploded view of the suction device of the present invention.
[0145] Fig.53 It is a gas path principle diagram of an embodiment of the suction device described in the present invention.
[0146] Description of reference numerals:
[0147] A cutting machine 100 for chip-type electronic components;
[0148] Rack 101;
[0149] Control device 102;
[0150] A first support frame 103;
[0151] Tool holder 104;
[0152] Stage driving device 105;
[0153] Carrier 106;
[0154] CCD detector 107;
[0155] Bin 108, second support frame 1081, slide 1082, lifting avoidance opening 10821, limit side plate 1083, material support plate 1084, first latch hole 10841, second lifting device 1085, drive motor 10851, reducer 10852, sensor fixing plate 10853, photoelectric switch 10854, linear bearing 10855, guide rod 10856, shading sheet 10857, transfer support plate 1086, first positioning pin 10861;
[0156] Suction device 109, first suction plate 1091, first vent 10911, second suction plate 1092, second vent 10921, first groove 10922, screw hole 10923, vacuum logic valve 1093, vacuum breaking valve 1094, suction device 1095, electronic pressure switch 1096, vacuum filter 1097, three-way 10981-10982, first blowing speed regulating valve 1099, sheet separation block 10910, blowing hole 109101 , air inlet 109102, regulating through hole 109103, second blowing speed regulating valve 10920, second connecting plate 109201, two-way 109202, sheet separation solenoid valve 10930, second top plate 10940, through hole 109401, linear bearing 10950, guide column 10960, tension spring 10970, first fixed block 10980, second fixed block 10990, threaded holes 109801-109901, buffer pad 109100;
[0157] A first transverse driving device 110, a first motor 1101, a first screw rod 1102, a first nut 1103, a first slide plate 1104, a third guide rail 1105, and a third slide block 1106;
[0158] A first lifting mechanism 111;
[0159] A second transverse driving device 112, a second motor 1121, a second screw rod 1122, a second nut 1123, a second slide plate 1124, a fourth guide rail 1125, and a fourth slide block 1126;
[0160] A second lifting mechanism 113;
[0161] Rectangular support plate 114, vertical through hole 1141;
[0162] A first slide rail 115;
[0163] A first slider 116;
[0164] Correction plate 117;
[0165] Linkage mechanism 118, bearing seat 1181, accommodating chamber 11811, rotating shaft 1182, first connecting plate 11821, connecting piece 118211, bearing 1183, connecting rod 1184, bearing cover plate 1185, first top plate 11851, bearing sleeve 11852; nut 1186, vertical plate 1187, horizontal plate 1188;
[0166] Driving device 119;
[0167] Preheating the insulation board 120;
[0168] Heating rod 121;
[0169] Preheating the heating plate 122, the mounting hole 1221, the first blind hole 1222, and the second blind hole 1223;
[0170] A vertical support plate 123;
[0171] A second guide rail 124;
[0172] A second slider 125;
[0173] A first actuator 126;
[0174] Material grabbing support seat 127, horizontal support plate 1271, vertical support plate 1272;
[0175] A first lifting device 128;
[0176] Heating rod pressing plate 129;
[0177] Corner pressing plate 130;
[0178] Tool holder lifting device 131;
[0179] Locking device 132;
[0180] Lock 133;
[0181] Thermostat 134;
[0182] Entrance 135;
[0183] Support block 136;
[0184] Alarm device 137;
[0185] Photoelectric beam sensor 138;
[0186] Photoelectric sensor 139;
[0187] Intake channel 140. [Specific implementation method]
[0188] In the description of the present invention, it is necessary to understand that the description indicating the orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.
[0189] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "disposed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0190] The overall concept of the present invention is as follows:
[0191] (1) The uncut chip electronic components are sucked from the hopper 108 by the sucking device on the first lifting mechanism 111 and placed on the preheating heating plate 122. Then, the chip electronic components are pushed synchronously on four sides by the four correction plates 117, so that the position of the chip electronic components is re-corrected for the sucking device 109 connected to the first lifting mechanism 111 to suck the materials, thereby ensuring the consistency of the position of the materials sucked each time, thereby improving the cutting accuracy and reducing the scrap rate.
[0192] (2) The correction plate 117 is arranged at the longitudinal rear of the first transverse driving device 110. The purpose of such arrangement is to reduce the transverse length of the whole machine and utilize the longitudinal space of the machine.
[0193] (3) A heating rod 121 and a vacuum air path are disposed above the rectangular support plate 114. The heating rod 121 can preheat the calibrated chip electronic components to facilitate subsequent cutting. The vacuum air path can adsorb and fix the calibrated chip electronic components during transportation, thereby preventing the calibrated position from deviating during transportation.
[0194] (4) The material bin 108 can move horizontally and longitudinally, so that when loading materials or taking out cut products, the material support plate 1084 can be pulled out of the machine without reaching into the machine. This allows the machine to replace materials while the machine is in standby or non-stop mode, and can replenish materials when the last piece of material is cut, making full use of the time difference.
[0195] See also Figures 1 to 53 shown.
[0196] in, Figures 3 to 8In the figure, the first transverse drive device 110 and the second transverse drive device 112 are located between the carrier 106, and a transverse drive device and a suction device are also drawn. This does not mean that the present invention also has a transverse drive device and a suction device, but it indicates the loading and unloading station of the carrier 106, that is, the first transverse drive device 110 or the second transverse drive device 112 moves to the top of the carrier 106 to place the chip electronic components to be cut on the carrier 106 or to suck the cut chip electronic components. It is just a position state diagram.
[0197] A cutting machine 100 for chip-type electronic components, comprising:
[0198] Rack 101;
[0199] The control device 102 is installed on the rack 101; the control device 102 can use an existing industrial computer and a motion control card, for example, the industrial computer model is EBC-GF65, the motion control card model is TurboPMAC2-Eth-Lite, the industrial computer and the motion control card are connected in communication, the industrial computer is used as a host computer, it sends instructions to the motion control card, and the motion control card sends instructions to each electrical component, and the motion control card also forwards the received feedback signals from each electrical component to the industrial computer. Of course, the existing PLC can also be used as the control device 102.
[0200] A first support frame 103; the first support frame 103 is fixedly connected to the frame 101;
[0201] The tool holder lifting device 131 is fixedly connected to the first support frame 103; the tool holder lifting device 131 is also communicatively connected to the control device 102; in a specific embodiment, the tool holder lifting device 131 can adopt a cylinder.
[0202] The tool holder 104 is fixedly connected to the output end of the tool holder lifting device 131; in a specific implementation, the tool holder 104 can adopt an existing one, and a cutting blade is clamped on the tool holder 104.
[0203] The stage driving device 105 is fixedly connected to the frame 101. The stage driving device 105 is also communicatively connected to the control device 102. In a specific implementation, the stage driving device 105 can adopt existing ones, for example, a linear motor can be adopted.
[0204] The carrier 106 is connected to the output end of the carrier driving device 105. The carrier 106 is also slidably connected to the frame 101, and one of the sliding positions is located directly below the tool holder 104. In a specific implementation, the carrier 106 can also adopt an existing one, which has a vacuum suction cup inside, which can adsorb the chip resistor element above the carrier 106 to avoid movement during the cutting process.
[0205] CCD detector 107; the CCD detector 107 is fixedly connected to the frame 101 and is located above the stage 106; the CCD detector 107 is communicatively connected to the control device 102; the CCD detector 107 is also an existing device, for example, a CCD camera, such as Figure 3 As shown, CCD cameras are respectively arranged on both sides of the tool holder 104 for photographing the workpiece on the stage 106 .
[0206] There are two silos 108; one of the silos 108 is used for placing materials during loading, and the other is used for placing the products after cutting.
[0207] The suction device 109 includes three suction devices 109 ; each suction device 109 is communicatively connected to the control device 102 ; the suction device 109 may also adopt an existing structure or a newly designed structure.
[0208] In a specific embodiment, the suction device 109 includes a first suction plate 1091, a second suction plate 1092, a vacuum logic valve 1093, a vacuum breaking valve 1094, a suction device 1095, an electronic pressure switch 1096, a vacuum filter 1097, a three-way 10981, a three-way 10982, a first blowing speed regulating valve 1099, a sheet separation block 10910, four second blowing speed regulating valves 10920, a sheet separation solenoid valve 10930, a second top plate 10940, a linear bearing 10950, a guide column 10960 and a tension spring 10970;
[0209] The first suction plate 1091 is provided with a first vent hole 10911 ; the bottom surface of the first suction plate 1091 is in contact with the material, and the first vent hole 10911 evacuates air from the contact surface to form a vacuum, thereby adsorbing the material.
[0210] At least one second air vent 10921 is provided on the second suction plate 1092; the diameter of the second air vent 10921 is greater than the diameter of the first air vent 10911; the second air vent 10921 is used to connect with a suction device, and in an embodiment of the present invention, is airtightly connected with the vacuum logic valve, so that the air sucked by the suction device is transferred to the air cavity through the second air vent 10921 and then to the first air vent 10911.
[0211] The second suction plate 1092 is connected to the top surface of the first suction plate 1091, and at least one air cavity is formed between the bottom surface of the second suction plate 1092 and the top surface of the first suction plate 1091, and the second vents 10921 are connected to the air cavities in a one-to-one correspondence, and each of the air cavities is connected to a plurality of the first vents 10911, and the sum of the cross-sectional areas of the plurality of the first vents 10911 corresponding to each air cavity is greater than the cross-sectional area of the second vent 10921;
[0212] When there are at least two air cavities, each of the air cavities is airtightly isolated.
[0213] The bottom surface of the second suction plate 1092 is recessed upward to form at least one first groove 10922 , and the first groove 10922 is connected to the second vent hole 10921 in a one-to-one correspondence; the first groove 10922 and the top surface of the first suction plate 1091 form the air cavity.
[0214] There are eight first grooves 10922 .
[0215] The first groove 10922 can be symmetrically arranged on the top surface of the first absorption plate 1091 to form the second groove (not shown); the top surface of the first absorption plate 1091 is recessed downward and provided with at least one second groove (not shown); and the second grooves (not shown) are connected to the second vent holes 10921 in a one-to-one correspondence; the second grooves (not shown) and the bottom surface of the second absorption plate 1092 form the air cavity.
[0216] Of course, in other embodiments, the air cavity can also be composed of the first groove 10922 and the second groove (not shown).
[0217] The number of the vacuum logic valves 1093 is equal to the second air holes 10921 of the surface suction structure, and the vacuum logic valves 1093 are air-tightly connected to the second air holes 10921 one by one; the vacuum logic valves 1093 are also existing ones, for example, the model: ZP2V_A5_07 is adopted, which is unidirectional during suction and has the function of a partial one-way valve. During vacuuming, since the vacuum logic valves 1093 are connected in parallel, when the first air hole 10911 corresponding to a vacuum logic valve 1093 and the material contact surface leak, the vacuum logic valve 1093 in the leaking state will not affect the vacuuming of the remaining vacuum logic valves 1093. The difference between it and a one-way valve is that the vacuum logic valve is not a one-way valve in the strict sense, and the vacuum logic valve has a rated air pressure, and the rated air pressure is greater than the atmospheric pressure, that is, when air is pumped out and leaks, the atmospheric pressure will not reverse the conduction of the vacuum logic valve, and when the air pressure blown in from the vacuum breaking valve 1094 is greater than the rated air pressure, the vacuum logic valve 1093 will be reversely conducted, so that the gas is blown from the vacuum logic valve 1093 to the first air hole 10911, separating the first suction plate 1091 from the material, that is, at this time the vacuum logic valve 1093 is in a vacuum breaking state.
[0218] The vacuum breaking valve 1094 is existing.
[0219] The outlet of the vacuum breaking valve and each of the vacuum logic valves are connected in parallel in an airtight manner and then connected to the suction device; the suction device 1095 is an existing device, such as a vacuum pump 1095.
[0220] The electronic pressure switch is connected between the suction device and the vacuum logic valve. In the specific implementation, in order to facilitate the reading of the electronic pressure switch 1096, it is connected with the tee 10981 on the pipeline between the air pipe and the vacuum pump 1095 and the vacuum filter 1097, so that the electronic pressure switch 1096 can be externally connected, and the electronic pressure switch 1096 is not installed on the suction device 100, but installed on other supporting objects. It only needs to be convenient for reading, and there are no other special requirements for the installation position. The electronic pressure switch 1096 is existing and can be purchased directly on the market. The function of the electronic pressure switch 1096 is: to preset the vacuum degree of the suction device 1095, that is, when the electronic pressure switch 1096 reaches the predetermined pressure value, the surface will adsorb the material at this time, and it can be moved, which plays a role of safety protection, and at the same time it is convenient to adjust the vacuum degree of the vacuum to a suitable size. In specific use, the predetermined pressure can be determined through pre-debugging, so that the material can be adsorbed without causing the vacuum force to be too large, which will cause the surface of the material to be adsorbed and deformed, and then batch production and processing can be carried out.
[0221] The vacuum filter is used to filter air impurities.
[0222] The outlet of the vacuum breaking valve 1094 and each of the vacuum logic valves 1093 are connected in parallel and then air-tightly connected to the inlet of the vacuum filter 1097. In a specific implementation, the connection is made through a tee 10982, and the outlet of the vacuum filter 1097 is air-tightly connected to the suction device 1095;
[0223] The electronic pressure switch 1096 is connected between the suction device 1095 and the vacuum filter 1097 , and the three are connected together via a tee 10981 .
[0224] The outlet of the vacuum breaking valve 1094 is airtightly connected to the inlet of the first blowing speed regulating valve 1099; the outlet of the first blowing speed regulating valve 1099 is airtightly connected in parallel with each vacuum logic valve 1093. The first blowing speed regulating valve 1099 is used to adjust the gas flow of the vacuum breaking air circuit.
[0225] The inner side surface of the sheet separation block 10910 is provided with a plurality of blowing holes 109101; the sheet separation block 10910 is also provided with an air inlet hole 109102, and the air inlet hole 109102 is connected to each of the blowing holes 109101; the sheet separation block 10910 is movably connected to the side surface of the first suction plate 1091 or the second suction plate 1092 of the surface suction structure, and the blowing holes 109101 are located below the first suction plate 1091 and arranged toward the inside.
[0226] Each of the second air blowing speed regulating valves 10920 is fixedly connected to the second suction plate 1092 by a second connecting plate 109201 .
[0227] There are four sheet separation blocks 10910;
[0228] At least two adjustment holes 109103 are provided on the side of each of the sheet separation blocks 10910. In the embodiment shown in the accompanying drawings, the adjustment holes 109103 are bar holes. In other embodiments, they can also be holes of shapes such as elliptical holes. This serves to adjust the height position of the sheet separation block 10910, and further adjust the height position of the gas blown toward the material by the blowing hole 109101, so as to achieve a better anti-stacking effect.
[0229] The four sides of the second suction plate 1092 are respectively provided with screw holes 10923 , and the number of the screw holes 10923 on each side is equal to the number of the adjustment through holes 109103 on each sheet separation block 10910 ;
[0230] The second air blowing speed regulating valves 10920 are connected to the air inlet holes 109102 in a one-to-one airtight manner. In the embodiment shown in the drawings, the air inlet holes 109102 are provided with right-angle two-way valves 109202, which are connected to the second air blowing speed regulating valves 10920. In a specific embodiment, four of the second air blowing speed regulating valves 10920 are connected in parallel to the sheet separation electromagnetic valve 10930; and the sheet separation electromagnetic valve 10930 can be an existing two-position two-way electromagnetic valve, and then the sheet separation electromagnetic valve 10930 can be connected to the control device 102.
[0231] The four sheet separation blocks 10910 are connected to the four sides of the second suction plate 1092 one by one, and are symmetrical in pairs and the blowing holes are arranged facing each other, so that the gas pressure blown to the material is more balanced in four directions, so that the position of the material will not change too much during the anti-stacking blowing process, that is, the position offset is reduced, and each of the adjusting through holes 109103 is passed through by a bolt (not shown) and then locked into the screw hole 10923.
[0232] The second top plate 10940 is provided with four through holes 109401, and the four through holes 109401 are arranged in a rectangular shape;
[0233] There are four linear bearings 10950 , and the four linear bearings 10950 are fixedly connected in the four through holes 109401 in a one-to-one correspondence; the linear bearings 10950 are existing ones.
[0234] There are four guide posts 10960; the four guide posts 10960 are slidably embedded in the four linear bearings 10950 one by one, and the bottom ends are fixedly connected to the second suction plate 1092; so that the first suction plate 1091 and the second suction plate 1092 can slide up and down relative to the second top plate 10940
[0235] There are four tension springs 10970; the four tension springs 10970 are respectively fixedly connected to the midpoints of the four sides of the second top plate 10940, and the bottom end of each tension spring 10970 is fixedly connected to the top of the second suction plate 1092. Fig. 9As shown, a first fixing block 10980 is fixedly installed on the second top plate 10940, and a threaded hole 109801 is provided on the side of the first fixing block 10980. The top of the tension spring 10970 is locked into the threaded hole 109801 with a bolt (not shown), thereby fixing the bottom end of the tension spring 10970. A second fixing block 10990 is fixedly installed on the top of the second suction plate 1092, and a threaded hole 109901 is also provided on the side of the second fixing block 10990. The bottom end of the tension spring 10970 is locked into the threaded hole 109901 after passing through with a bolt (not shown), thereby fixing the bottom end of the tension spring 10970. The tension spring 10970 serves to buffer and balance the weight of various components below the second top plate 10940, thereby reducing the downward pressure when adsorbing materials.
[0236] In order to increase the cushioning effect, a cushion pad 109100 may be provided on the top of the guide column 10960 .
[0237] The suction device 1095 adopts a vacuum pump, and the vacuum pump 1095 is connected to a vacuum opening solenoid valve 10951. The vacuum opening solenoid valve 10951 is also an existing one, and a two-position two-way solenoid valve can be adopted.
[0238] The vacuum breaking valve 1094 and the sheet separation solenoid valve are respectively connected to an air compressor, and the air compressor provides an air source.
[0239] The vacuum opening solenoid valve 10951, the electronic pressure switch 1096, the vacuum breaking valve 1094, and the sheet separation solenoid valve 10930 are respectively connected to the control device 102.
[0240] Working principle:
[0241] The blowing flow rate of the first blowing speed regulating valve 1099, the pressure value of the electronic pressure switch, and the blowing flow rate value of the second blowing speed regulating valve 10920 are preset. The area of the first suction plate 1091 is larger than the area of the chip resistor, so as to cover it and ensure the contact area.
[0242] When sucking the material, the control device 102 closes the vacuum breaking valve 1094, thereby closing the vacuum breaking air path. The control device 102 moves the device 100 to the top of the chip resistor according to the predetermined trajectory, and then moves down to contact the top chip resistor. A sensor can be set to detect whether it is in place, or a preset trajectory can be used, that is, each time it descends to a predetermined height to determine whether it is in place. The thickness of each chip resistor is the same, that is, the height of each descent is equal to the height of the previous time plus the thickness of the chip resistor. After it is in place, the control device 102 turns on the vacuum pump 1095 through the vacuum opening solenoid valve 10951 to vacuumize and adsorb the chip resistor. When the electronic pressure switch 1096 reaches the predetermined pressure, the surface is adsorbed, and the electronic pressure switch 1096 feedbacks a signal to the control device 102. The control device 102 turns on the blowing speed regulating valve 20 through the material separation solenoid valve 10930 to blow air to the material for a certain period of time to separate the top chip resistor from the bottom chip resistor to prevent stacking.
[0243] Then, the material is moved to the predetermined processing area according to the predetermined trajectory, and at the same time, the sheet separation solenoid valve 10930 closes the sheet separation gas circuit.
[0244] Then, the control device 102 closes the vacuum pump 1095 through the vacuum opening solenoid valve 10951, opens the vacuum breaking valve 1094, blows air to the vacuum logic valve 1093, along the second air hole 10921 to the first air hole 10911, and blows to the surface of the chip resistor, thereby separating the chip resistor and the first suction plate 1091.
[0245] The first transverse driving device 110 is fixedly connected to the first supporting frame 103; the first transverse driving device 110 is communicatively connected to the control device 102; the first transverse driving device 110 is used to drive the first lifting mechanism 111 and the suction device 109 connected thereto to suck the chip-type electronic components on the preheating heating plate 122, and then place them on the carrier 106 for cutting, that is, used as loading.
[0246] The first lifting mechanism 111 is connected to the output end of the first transverse driving device 110; the output end of the first lifting mechanism 111 is fixedly connected with the suction device 109; the first lifting mechanism 111 is communicatively connected to the control device 102; in a specific implementation, the first lifting mechanism 111 can adopt a cylinder.
[0247] The second transverse driving device 112 is fixedly connected to the first supporting frame 103; the second transverse driving device 112 is communicatively connected to the control device 102; the second transverse driving device 112 is used to drive the second lifting mechanism 113 and the suction device 109 connected thereto to suck the cut products on the carrier 106 and transport them to the silo 108 for placing products.
[0248] The second lifting mechanism 113, the second lifting mechanism 113 is connected to the output end of the second transverse driving device 112; the output end of the second lifting mechanism 113 is fixedly connected with the suction device 109; the second lifting mechanism 113 is communicatively connected to the control device 102; in a specific implementation, the second lifting mechanism 113 can adopt a cylinder.
[0249] Rectangular support plate 114;
[0250] The first slide rails 115 include four first slide rails 115; the four first slide rails 115 are respectively fixedly connected to the bottom of the rectangular support plate 114, and the four first slide rails 115 are perpendicular to the four sides of the rectangular support plate 114 in a one-to-one correspondence, and the center line of each first slide rail 115 coincides with the center line of the corresponding side of the rectangular support plate 114;
[0251] First sliding blocks 116, there are four first sliding blocks 116; the first sliding blocks 116 are slidably connected to the first sliding rails 115 in a one-to-one correspondence;
[0252] There are four correction plates 117; the correction plates 117 are connected to the first sliders 116 one by one, and each correction plate is located above the rectangular support plate 114 and parallel to the rectangular support plate 114, and the four correction plates 117 are arranged in a rectangular shape, so that the four correction plates 117 surround a material receiving cavity, and the chip electronic components are placed in the material receiving cavity for position correction. The moving direction of the correction plates 117 is guided and limited by the first slide rails 115 to ensure the accuracy of movement.
[0253] A linkage mechanism 118, wherein the linkage mechanism 118 is connected to the four first sliding blocks 116;
[0254] A driving device 119, wherein the driving device 119 is fixedly connected to the bottom of the rectangular support plate 114; the driving device 119 is also connected to the linkage mechanism 118 to drive the linkage mechanism 118 to move; the driving device 119 is communicatively connected to the control device 102;
[0255] The preheating insulation board 120 is fixedly connected to the top surface of the rectangular support plate 114; the preheating insulation board 120 is used to separate the upper heating rod 121 and the lower parts to prevent the high temperature generated by the heating rod 121 from damaging the lower parts. In a specific implementation, the preheating insulation board 120 can be made of existing high-temperature resistant insulation materials.
[0256] Heating rods 121, at least four of which are provided; each of which is communicatively connected to the control device 102; in a specific embodiment, a thermostat 134 may be added, the heating rods 121 are connected to the thermostat 134, and the thermostat 134 is further connected to the control device 102, so that the heating temperature of the heating rods 121 can be adjusted. The thermostat 134 is an existing one, for example, the model is: E5CC-QX2ASM-800.
[0257] A preheating heating plate 122, wherein a mounting hole 1221 is respectively provided at the center position of the four sides of the preheating heating plate 122; the heating rods 121 are embedded in the mounting holes 1221 one by one; the preheating heating plate 122 is fixedly connected to the top surface of the preheating insulation plate 120; the preheating heating plate 122 is used to place the calibrated chip electronic components, and transfer the heat generated by the heating rods 121 to the chip electronic components to preheat the chip electronic components, and at the same time, the preheating heating plate 122 is also provided with suction holes for vacuum channels to evacuate the surfaces where the chip electronic components and the preheating heating plate 122 are in contact, thereby adsorbing the chip electronic components to prevent position movement.
[0258] A vertical support plate 123, wherein there are two vertical support plates 123, and the two vertical support plates 123 are arranged in parallel; wherein one of the silos 108 is arranged between the two vertical support plates 123;
[0259] The second guide rail 124 has two second guide rails 124, and the two second guide rails 124 are symmetrically fixedly connected to the two vertical support plates 123 in a one-to-one correspondence; the second guide rail 124 is perpendicular to the sliding direction of the first transverse driving device 110 and the second transverse driving device 112;
[0260] The second sliders 125 are four in number; the second sliders 125 are slidably connected to the second guide rails 124, and each second guide rail 124 has two second sliders 125; each second slider 125 is also fixedly connected to the rectangular support plate 114;
[0261] The first actuator 126 is fixedly connected to a side of the vertical support plate 123; the output end of the first actuator 126 is also fixedly connected to the rectangular support plate 114; the first actuator 126 is communicatively connected to the control device 102; in a specific implementation, the first actuator 126 can be a cylinder. The first actuator 126 drives the rectangular support plate 114 to move horizontally and longitudinally, driving the preheating heating plate 122 to receive the chip electronic components, calibrate them, and transport the calibrated chip electronic components to the bottom of the suction device 109 of the first lifting mechanism 111 for loading.
[0262] The material grabbing support seat 127; the material grabbing support seat 127 includes a horizontal support plate 1271 and two vertical support plates 1272; the two vertical support plates 123 are located between the two vertical support plates 1272; the horizontal support plate 1271 is fixedly connected to the two vertical support plates 1272;
[0263] The first lifting device 128 is fixedly connected to the horizontal support plate 1271, and the output end of the first lifting device 128 is arranged vertically downward; the output end of the first lifting device 128 is fixedly connected to a suction device 109, and is located directly above one of the silos 108; the first lifting device 128 is communicatively connected to the control device 102; in a specific embodiment, the first lifting device 128 can use a cylinder.
[0264] The other material bin 108 is arranged directly below the suction device 109 of the second transverse driving device 112;
[0265] The preheating heating plate 122 also slides with the rectangular support plate 114 to the position directly below the suction device 109 of the first transverse driving device 110;
[0266] Another sliding position of the carrier 106 is also located directly below the suction device 109 of the first transverse driving device 110 or the second transverse driving device 112 , thereby corresponding to the loading and unloading station.
[0267] The linkage mechanism 118 includes
[0268] A bearing seat 1181, wherein a receiving cavity 11811 is defined at the center of the bearing seat 1181;
[0269] A rotating shaft 1182; a first connecting plate 11821 is provided at the bottom of the rotating shaft 1182; four connecting pieces 118211 are horizontally protruded from the edge of the first connecting plate 11821, and the four connecting pieces 118211 are evenly distributed around the circumference; an external thread is also provided on the upper portion of the rotating shaft 1182;
[0270] A bearing 1183, wherein the inner ring of the bearing 1183 is embedded in the rotating shaft 1182, and the outer ring of the bearing 1183 is embedded in the accommodating cavity 11811;
[0271] Connecting rods 1184, there are four connecting rods 1184; the connecting rods 1184 are movably connected to the connecting pieces one by one; the connecting rods 1184 are also movably connected to the first sliding blocks 116 one by one;
[0272] The bearing cover plate 1185 includes a first top plate 11851, and a bearing sleeve 11852 is protruding downward from the bottom surface of the first top plate 11851;
[0273] A nut 1186, wherein the outer diameter of the nut 1186 is larger than the inner diameter of the inner ring of the bearing 1183, and the nut 1186 is locked into the external thread;
[0274] The center of the rectangular support plate 114 is provided with a vertical through hole 1141 with a countersunk top;
[0275] The bearing seat 1181 is fixedly connected to the bottom surface of the bearing cover plate 1185;
[0276] The first connecting plate 11821 is located below the bearing seat 1181;
[0277] The rotating shaft 1182 also extends into the vertical through hole 1141;
[0278] The bearing cover plate 1185 is fixedly connected to the vertical through hole 1141 , and the first top plate 11851 and the top surface of the rectangular support plate 114 are flush with each other. The bearing sleeve 11852 is embedded in the vertical through hole and sleeved outside the nut 1186 and the rotating shaft 1182 .
[0279] The driving device 119 drives one of the connecting rods 1184, thereby driving the first connecting plate 11821 to rotate, and then driving the remaining connecting rods 1184 to move, and finally driving the four correction plates 117 to perform synchronous opening and closing movements, pushing the chip-type electronic components to move on the four sides, thereby re-correcting the position of the chip-type electronic components and unifying the position, thereby improving the cutting accuracy, improving the stability of the cutting quality, and reducing the scrap rate.
[0280] Also includes
[0281] Vertical plates 1187, there are four vertical plates 1187; the vertical plates 1187 are fixedly connected to the correction plates 117 one by one;
[0282] There are four transverse plates 1188, each of which is fixedly connected to the first slider 116 in a one-to-one correspondence, and each of the connecting rods 1184 is movably connected to the transverse plates 1188 in a one-to-one correspondence; each of the transverse plates 1188 is also fixedly connected to the bottom end of the vertical plate 1187 in a one-to-one correspondence;
[0283] The driving device 119 is a cylinder; the piston rod of the driving device 119 is fixedly connected to one of the connecting rods 1184 .
[0284] Also includes
[0285] The heating rod pressing plates 129, there are four heating rod pressing plates 129; the heating rod pressing plates 129 are fixedly connected to the sides of the preheating heating plates 122 one by one, and press the heating rods 121. In a specific implementation, the heating rod pressing plates 129 can be made of high-temperature resistant insulation materials.
[0286] Also includes
[0287] Corner pressing plates 130, there are four of the corner pressing plates 130; the inner side surface of the corner pressing plates 130 is an inclined surface;
[0288] The four corners of the preheating and heating plate 122 are chamfered respectively; the corner pressing plates 130 are fixedly connected to the chamfers of the preheating and heating plate 122 in a one-to-one correspondence, and the inner side surface of the corner pressing plate 130 is flush with the chamfer of the preheating and heating plate 122;
[0289] like Fig.33 As shown, a plurality of horizontal first blind holes 1222 are formed on the side of the preheating heating plate 122; a plurality of vertical second blind holes 1223 are formed on the top surface of the preheating heating plate 122 and above each of the first blind holes 1222; each of the second blind holes 1223 is connected to the first blind hole 1222;
[0290] There is an air suction channel 140 between the four corner pressing plates 130, the four heating rod pressing plates 129 and the preheating heating plate 122. The suction channel is connected to each of the first blind holes to form a vacuum channel for vacuuming and adsorbing the chip electronic components on the preheating heating plate 122. In a specific implementation, there is an inlet 135 between the heating rod pressing plate 129 and the corner pressing plate 130. The inlet 135 is used to be airtightly connected to the exhaust device to exhaust the vacuum channel.
[0291] The silo 108 includes
[0292] A second support frame 1081;
[0293] A slide 1082, wherein the slide 1082 is provided with a lifting avoidance opening 10821; the slide 1082 is connected to the second support frame 1081 so as to be slidable forward and backward;
[0294] The limiting side plates 1083, the limiting side plates 1083 are at least two; the limiting side plates 1083 are fixedly connected to the slide 1082, and are located around the material support plate 1084 to form a material holding cavity for placing chip electronic components; the suction device 109 is located directly above the material holding cavity; Fig.18 As shown, there are two limiting side plates 1083 , which are arranged diagonally, and the chip-type electronic components are stacked in the two limiting side plates 1083 .
[0295] The material support plate 1084 is placed on the lifting avoidance opening 10821 and is located in the material containing chamber; that is, the material support plate 1084 and the slide 1082 are only in contact and not fixed, so that the material support plate 1084 can slide horizontally with the slide 1082 to facilitate the placement of materials, and can also be driven by the second lifting device 1085 to lift and lower, which is convenient for loading and feeding;
[0296] The second lifting device 1085 is fixedly connected to the second support frame 1081; the second lifting device 1085 is communicatively connected to the control device 102; in a specific embodiment, the second lifting device 1085 can adopt a motor.
[0297] When the lifting avoidance opening is located directly above the second lifting device 1085, the second lifting device 1085 extends upward from the lifting avoidance opening 10821 and drives the material support plate 1084 to move up and down;
[0298] When the second lifting device 1085 is retracted downward, the second lifting device 1085 is located below the slide 1082 .
[0299] It also includes a transfer support plate 1086; the purpose of providing the transfer support plate 1086 is to ensure surface contact when lifting the material support plate 1084, thereby improving the stability of lifting.
[0300] The cross-sectional area of the transfer support plate 1086 is smaller than the size of the lifting avoidance opening 10821, so that the transfer support plate 1086 can be lifted up and down in the lifting avoidance opening 10821, thereby lifting the material support plate 1084 to be lifted up and down.
[0301] A first positioning pin 10861 is convexly provided on the top surface of the transfer support plate 1086; in a specific implementation, the first positioning pin 10861 and the first pin hole 10841 are clearance-matched, which is convenient for positioning and lifting, and will not affect the separation of the material support plate 1084 and the transfer support plate 1086.
[0302] The transfer support plate 1086 is fixedly connected to the second lifting device 1085, and the transfer support plate 1086 is arranged horizontally and is located in the vertical projection area of the lifting avoidance opening 10821;
[0303] The material support plate 1084 is provided with a first latch hole 10841; the first latch hole 10841 and the first positioning pin 10861 are clearance-fitted;
[0304] When the second lifting device 1085 drives the transfer support plate 1086 to rise, the first positioning pin 10861 is embedded in the first latch hole 10841, thereby achieving rapid positioning of the two; the transfer support plate 1086 is flat against the bottom end of the material support plate 1084.
[0305] The second lifting device 1085 includes
[0306] A driving motor 10851, wherein the driving motor 10851 is fixedly connected to the second support frame 1081; the driving motor 10851 is communicatively connected to the control device 102;
[0307] A reducer 10852, wherein the input end of the reducer 10852 is connected to the output end of the drive motor 10851; and the output end of the reducer 10852 is arranged vertically upward; and the output end of the reducer 10852 is fixedly connected to the adapter support plate 1086;
[0308] A sensor fixing plate 10853, wherein the sensor fixing plate 10853 is fixedly connected to the bottom surface of the second supporting frame 1081;
[0309] Photoelectric switch 10854, there are two photoelectric switches 10854; the two photoelectric switches 10854 are fixedly connected to the sensor fixing plate 10853, and the two photoelectric switches 10854 are arranged vertically at intervals; each photoelectric switch 10854 is communicatively connected to the control device 102; the two photoelectric switches 10854 correspond to the highest and lowest points of the material support plate 1084;
[0310] A linear bearing 10855, wherein the linear bearing 10855 is fixedly connected to the adapter support plate 1086;
[0311] The guide rod 10856 is fixedly embedded in the inner ring of the linear bearing 10855, and the guide rod 10856 can vertically penetrate the bottom surface of the second support frame 1081 to be lifted and lowered; the lifting process of the material support plate 1084 is guided by the guide rod 10856 to improve the movement accuracy.
[0312] The light shielding sheet 10857 is fixedly connected to the bottom end of the guide rod 10856, and the light shielding sheet 10857 slides into each of the photoelectric switches 10854. The light shielding sheet 10857 cooperates with the photoelectric switch 10854. When the light shielding sheet 10857 moves up and down with the guide rod 10856 and extends into the groove of the photoelectric switch 10854, the light signal is blocked, that is, the light signal is interrupted, and the control device 102 knows it, so that the control device 102 issues a corresponding control instruction according to a preset program.
[0313] Also includes
[0314] A locking device 132, wherein the locking device 132 is fixedly connected to the second support frame 1081;
[0315] A lock buckle 133, wherein the lock buckle 133 is fixedly connected to the slide 1082;
[0316] When the lifting avoidance opening is located directly above the second lifting device 1085 , the lock buckle 133 can be detachably inserted into the locking device 132 .
[0317] The locking device 132 and the lock buckle 133 are locked with each other to fix the slide 1082, which is now in a predetermined material suction position, making it easy to suction materials during processing without causing the slide 1082 to slip during the material suction process, thereby interfering with the material suction.
[0318] In a specific implementation, the locking device 132 and the lock buckle 133 adopt the existing Omron D4SL access lock. When in use, the access lock can be connected to the control device 102 of the automatic cutting machine. When the lock buckle 133 is inserted into the lock, it is automatically locked to ensure that the slide 1082 will not be pulled out due to misoperation during the working process, resulting in the material holding chamber and the materials therein being pulled out. After locking, the access lock will feedback a signal to the control device 102 to notify the control device 102 that it has been locked. When unlocking, the control device 102 sends a signal to the access lock, and the access lock releases the lock buckle 133, so that the slide 1082 can be pulled out. And if a power outage occurs, the access lock also has the function of manual unlocking.
[0319] In a specific embodiment, the first transverse driving device 110 includes a first motor 1101, a first screw rod 1102, a first nut 1103, a first slide plate 1104, a third guide rail 1105 and a third slide block 1106;
[0320] The first motor 1101 is fixedly connected to the first support frame 103, and the output shaft is arranged horizontally; the first motor 1101 is communicatively connected to the control device 102;
[0321] The first screw rod 1102 is rotatably connected to the first support frame 103, and the first screw rod 1102 is also fixedly connected to the output shaft of the first motor 1101, and the first screw rod 1102 is horizontally arranged;
[0322] The first nut 1103 is locked on the first screw rod 1102; the first nut 1103 is also fixedly connected to the first slide plate 1104;
[0323] The third guide rail 1105 is horizontally laid on the first support frame 103;
[0324] The third slider 1106 is slidably connected to the third guide rail 1105 , and the third slider 1106 is fixedly connected to the first slide plate 1104 ;
[0325] The first lifting mechanism 111 is fixedly connected to the first slide plate 1104;
[0326] The control device 102 controls the first motor 1101 to work, drives the first screw rod 1102 to rotate, and then drives the first nut 1103 to move linearly, thereby driving the first slide plate 1104 to move horizontally, and finally drives the first lifting mechanism 111 and the suction device 109 connected thereto to move horizontally. Similarly, the working principle of the second horizontal driving device 112 is the same.
[0327] The second transverse drive device 112 includes a second motor 1121, a second screw rod 1122, a second nut 1123, a second slide plate 1124, a fourth guide rail 1125 and a fourth slider 1126; in a specific implementation, the fourth guide rail 1125 and the third guide rail 1105 can adopt the same guide rail; the second screw rod 1122 and the first screw rod 1102 are split, and both are respectively covered with bearings and fixed on the same support block 136.
[0328] The second motor 1121 is fixedly connected to the first support frame 103, and the output shaft is arranged horizontally and transversely, and arranged opposite to the output shaft of the first motor 1101; the second motor 1121 is communicatively connected to the control device 102;
[0329] The second screw rod 1122 is rotatably connected to the first support frame 103, and the second screw rod 1122 is also fixedly connected to the output shaft of the second motor 1121, and the second screw rod 1122 is horizontally arranged;
[0330] The second nut 1123 is locked on the second screw rod 1122; the second nut 1123 is also fixedly connected to the second slide plate 1124;
[0331] The fourth guide rail 1125 is horizontally laid on the first support frame 103;
[0332] The fourth slider 1126 is slidably connected to the fourth guide rail 1125 , and the fourth slider 1126 is fixedly connected to the second slide plate 1124 ;
[0333] The second lifting mechanism 113 is fixedly connected to the second slide plate 1124 .
[0334] Specific usage:
[0335] It also includes an alarm device 137, which is communicatively connected to the control device 102 for alarm prompts.
[0336] It also includes a photoelectric sensor 138, which is arranged on the outside of the two vertical support plates 123. The photoelectric sensor 138 is used to detect whether the material support plate 1184 and the chip electronic components stacked thereon are lifted to a predetermined position, so that each time the material support plate 1184 is lifted, the chip electronic components located on the top surface are lifted to the same position, which is convenient for the suction device 109.
[0337] It also includes a photoelectric sensor 139, which is fixedly connected to the first support frame 103, vertically facing downward and located directly above the preheating and heating plate 122 when the suction device 109 sucks the chip electronic components on the preheating and heating plate 122, and is used to detect whether the chip electronic components on the preheating and heating plate 122 that have been calibrated have stacking. The detection principle is that the thickness of the chip electronic components is known, and the height difference between the chip electronic components on the preheating and heating plate 122 and the photoelectric sensor 139 is pre-set and known. The photoelectric sensor 139 detects the height of the chip electronic components. If the height detected by the photoelectric sensor 139 is greater than the predetermined height, it means that there is stacking, which is fed back to the control device 102, and the control device 102 controls the alarm device 137 to issue an alarm prompt. If it is equal to, there is no problem with the surface, and the next action is continued; if it is less than, there is no chip electronic component on the surface. At this time, the detected height is the height of the preheating and heating plate 122, which is also fed back to the control device 102, and then the alarm device 137 is controlled to issue an alarm prompt.
[0338] For example, it is used to cut chip resistors and the processing program is preset. Of course, in other embodiments, it can also be used to cut chip capacitors and other products.
[0339] First, pull out the slide 1082, put the stacked chip resistors into the two limiting side plates 1083, and place them on the material support plate 1084; then push the slide 1082 back to its original position, at which time the lock 133 and the locking device 132 are locked with each other to fix the slide 1082 to prevent movement during the processing.
[0340] During processing, the control device 102 controls the driving motor 10851 to work according to a predetermined program, thereby driving the reducer 10852 to work, thereby driving the transfer support plate 1086 to rise, and lifting the material support plate 1084 and the chip resistor to a predetermined position to be detected by the photoelectric sensor 138. The photoelectric sensor 138 feeds back a signal to the control device 102. The control device 102 controls the driving motor 10851 to stop working, and controls the piston rod of the first lifting device 128 to extend downward to a predetermined position, thereby lowering the suction device 109 connected to the piston rod to a predetermined position to adsorb the chip resistor. After adsorption, the control device 102 can be preset to control the piston rod of the first lifting device 128 to reciprocate up and down several times, that is, to let the suction device 109 shake up and down several times, so that multiple chip resistors can be sucked up and shaken off as much as possible to avoid stacking. After shaking for a predetermined number of times, the control device 102 controls the piston rod of the first lifting device 128 to retract and return to its original position, thereby lifting the suction device 109 to a predetermined position.
[0341] Next, the control device 102 controls the first actuator 126 to work, and moves the transport platform where the correction plate 117 is located to be directly below the suction device 109 corresponding to the first lifting device 128. After it is in place, the control device 102 controls the first lifting device 128 to descend, and controls the suction device 109 to stop vacuuming, and at the same time blows air to break the vacuum of the suction device 109, and the chip resistor falls onto the preheating heating plate 122 to carry the chip resistor.
[0342] Then, the control device 102 controls the driving device 119 to work, drives the linkage mechanism 118 to move, and then drives the rotating shaft 1182 to rotate, thereby driving the four correction plates 117 to close synchronously to correct the position of the chip resistor.
[0343] After the calibration is completed, the control device 102 controls the first actuator 126 to reset the transport platform where the calibration plate 117 is located and move it to just below the photoelectric sensor 139. In this process, the control device 102 also controls the heating rod 121 to be powered on to preheat the chip resistor.
[0344] When the photoelectric sensor 139 detects the height of the chip resistor and it is inconsistent with the predetermined height, the control device 102 controls the alarm device 137 to issue an alarm prompt; only when the heights are consistent, the control device 102 controls the first motor 1101 to work, driving the first lifting mechanism 111 and its corresponding suction device 109 to move to the top of the preheating heating plate 122, ready to suck the chip resistor for loading.
[0345] After it is in place, the control device 102 controls the piston rod of the first lifting mechanism 111 to extend downward to a predetermined position, and then the control device 102 controls the suction device 109 corresponding to the first lifting mechanism 111 to vacuum and suck the chip resistor; after the suction is completed, for example, it can stop for several seconds, and when the time is up, it indicates that the suction is completed; then, the control device 102 controls the piston rod of the first lifting mechanism 111 to return to its original position and retract;
[0346] Next, the control device 102 controls the first motor 1101 to work, and drives the first lifting mechanism 111 to the top of the loading station corresponding to the carrier 106. At this time, the control device 102 can also control the carrier drive device 105 to work at the same time, and transport the carrier 106 to the rear predetermined loading station; after both are in place;
[0347] The control device 102 controls the piston rod of the first lifting mechanism 111 to move downward to a predetermined position. The control device 102 controls the suction device 109 to stop vacuuming and blows air to the suction device 109 to break the vacuum, so that the chip resistor falls off from the suction device 109 and is carried by the carrier 106.
[0348] The control device 102 controls the stage 106 to absorb the chip resistor, and the control device 102 controls the stage driving device 105 to move and reset, and transports the stage 106 to the bottom of the tool holder 104. Then the control device 102 controls the tool holder lifting device 131 and the stage driving device 105 to work according to a predetermined program to complete the cutting.
[0349] After the cutting is completed, for example, the number of cutting times can be preset, and when the preset number of cutting times is completed, it indicates that the cutting is completed.
[0350] Then, the control device 102 controls the stage driving device 105 to work, and transports the stage 106 backward to the predetermined loading station;
[0351] At this time, it also serves as a material unloading station, and the control device 102 controls the second motor 1121 to work, and moves the second lifting mechanism 113 and the corresponding suction device 109 to the top of the carrier 106;
[0352] After being in place, the control device 112 controls the piston rod of the second lifting mechanism 113 to extend downward to a predetermined position; then controls the suction device 109 to draw a vacuum to suck the cut chip resistor; after the suction is completed, controls the piston rod of the second lifting mechanism 113 to reset and retract; finally controls the second motor 1121 to move in the opposite direction, resets the second lifting mechanism 113 and the suction device 109 to be directly above another material bin 108; then controls the piston rod of the second lifting mechanism 113 to extend downward to place the cut chip resistor on the material support plate 1084 of another material bin 108. At this time, the control device 102 can also control the drive motor 10851 of another material bin 108 to work, and raise the material support plate 1084 to a predetermined position to receive the material. After completion, it can be lowered by the thickness of a chip resistor.
[0353] Whether the material in the silo 108 has been processed or fully stacked can be determined in a variety of ways. For example, the number of processing times can be preset, and a predetermined number of chip resistors can be stacked in advance. The number of processing times is equal to the number of stacks. When the corresponding number is reached, the control device 102 controls the alarm device 137 to issue an alarm prompt.
[0354] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A cutting machine for chip-type electronic components, characterized in that: include frame; A control device, wherein the control device is mounted on the frame; A first support frame; the first support frame is fixedly connected to the frame; A tool holder lifting device, the tool holder lifting device is fixedly connected to the first support frame; the tool holder lifting device is also communicatively connected to the control device; Tool holder; the tool holder is fixedly connected to the output end of the tool holder lifting device; A stage driving device; the stage driving device is fixedly connected to the frame; the stage driving device is also communicatively connected to the control device; A carrier, the carrier is connected to the output end of the carrier driving device, the carrier is also slidably connected to the frame, and one of the sliding positions is located directly below the tool holder; CCD detector; the CCD detector is fixedly connected to the frame and located above the carrier; the CCD detector is communicatively connected to the control device; Silos, of which there are two; A suction device, wherein there are three suction devices; each of the suction devices is communicatively connected to the control device; A first transverse driving device, wherein the first transverse driving device is fixedly connected to the first supporting frame; the first transverse driving device is communicatively connected to the control device; A first lifting mechanism, wherein the first lifting mechanism is connected to an output end of the first transverse driving device; a suction device is fixedly connected to the output end of the first lifting mechanism; and the first lifting mechanism is communicatively connected to the control device; a second transverse driving device, the second transverse driving device is fixedly connected to the first supporting frame; the second transverse driving device is communicatively connected to the control device; A second lifting mechanism, the second lifting mechanism is connected to the output end of the second transverse driving device; the output end of the second lifting mechanism is fixedly connected with the suction device; the second lifting mechanism is communicatively connected to the control device; Rectangular support plate; A first slide rail, wherein there are four first slide rails; the four first slide rails are respectively fixedly connected to the bottom of the rectangular support plate, and the four first slide rails are perpendicular to the four sides of the rectangular support plate in a one-to-one correspondence, and the center line of each first slide rail coincides with the center line of the corresponding side of the rectangular support plate; First sliding blocks, there are four first sliding blocks; the first sliding blocks are slidably connected to the first sliding rails in a one-to-one correspondence; Correction plates, there are four of them; the correction plates are connected to the first sliders one by one, and each correction is located above the rectangular support plate and parallel to the rectangular support plate, and the four correction plates are arranged in a rectangular shape; A linkage mechanism, the linkage mechanism being connected to the four first sliding blocks; A driving device, the driving device is fixedly connected to the bottom of the rectangular support plate; the driving device is also connected to the linkage mechanism to drive the linkage mechanism to move; the driving device is communicatively connected to the control device; A preheating insulation board, wherein the preheating insulation board is fixedly connected to the top surface of the rectangular support plate; Heating rods, at least four of which are provided; each of which is communicatively connected to the control device; A preheating heating plate, wherein the center positions of the four sides of the preheating heating plate are respectively provided with a mounting hole; the heating rods are embedded in the mounting holes one by one; the preheating heating plate is fixedly connected to the top surface of the preheating insulation plate; There are two vertical support plates, and the two vertical support plates are arranged in parallel; one of the silos is arranged between the two vertical support plates; A second guide rail, wherein there are two second guide rails, and the two second guide rails are symmetrically fixedly connected to the two vertical support plates in a one-to-one correspondence; the second guide rail is perpendicular to the sliding direction of the first transverse driving device and the second transverse driving device; Second sliders, there are four second sliders; the second sliders are slidably connected to the second guide rails, and there are two second sliders on each second guide rail; each second slider is also fixedly connected to the rectangular support plate; A first actuator, wherein the first actuator is fixedly connected to a side surface of the vertical support plate; an output end of the first actuator is also fixedly connected to the rectangular support plate; and the first actuator is communicatively connected to the control device; Grab material support seat; the grab material support seat includes a horizontal support plate and two vertical support plates; the two vertical support plates are located between the two vertical support plates; the horizontal support plate is fixedly connected to the two vertical support plates; A first lifting device, wherein the first lifting device is fixedly connected to the horizontal support plate, and an output end of the first lifting device is arranged vertically downward; an output end of the first lifting device is fixedly connected to a suction device and is located directly above one of the silos; the first lifting device is communicatively connected to the control device; Wherein, another of the silos is arranged directly below the suction device of the second transverse driving device; The preheating heating plate also slides with the rectangular support plate to just below the suction device of the first transverse driving device; Another sliding position of the carrier is also located directly below the suction device of the first lateral driving device or the second lateral driving device; The linkage mechanism includes A bearing seat, wherein a receiving cavity is provided at the center of the bearing seat; A rotating shaft; a first connecting plate is provided at the bottom of the rotating shaft; four connecting plates are horizontally protruded from the edge of the first connecting plate, and the four connecting plates are evenly distributed around the circumference; an external thread is also provided on the upper part of the rotating shaft; A bearing, wherein the inner ring of the bearing is nested on the rotating shaft, and the outer ring of the bearing is embedded in the accommodating cavity; Connecting rods, there are four connecting rods; the connecting rods are movably connected to the connecting pieces one by one; the connecting rods are also movably connected to the first sliding blocks one by one; The bearing cover plate comprises a first top plate, and a bearing sleeve is protruding downward from the bottom surface of the first top plate; A nut, the outer diameter of which is larger than the inner diameter of the inner ring of the bearing, and the nut is locked into the external thread; Wherein, a vertical through hole with a countersunk top is also provided in the center of the rectangular support plate; The bearing seat is fixedly connected to the bottom surface of the bearing cover plate; The first connecting plate is located below the bearing seat; The rotating shaft also extends into the vertical through hole; The bearing cover plate is fixedly connected to the vertical through hole, and the first top plate and the top surface of the rectangular support plate are flush with each other, and the bearing sleeve is embedded in the vertical through hole and sleeved outside the nut and the rotating shaft; The cutting machine also includes Heating rod pressing plates, there are four heating rod pressing plates; the heating rod pressing plates are fixedly connected to the side surfaces of the preheating heating plate one by one and press the heating rods.
2. A cutting machine for chip-type electronic components as claimed in claim 1, characterized in that: Also includes Vertical plates, there are four of them; the vertical plates are fixedly connected to the correction plates one by one; There are four horizontal plates, each of which is fixedly connected to the first sliding block in a one-to-one correspondence, and each of the connecting rods is movably connected to the horizontal plates in a one-to-one correspondence; each of the horizontal plates is also fixedly connected to the bottom ends of the vertical plates in a one-to-one correspondence; Wherein, the driving device is a cylinder; the piston rod of the driving device is fixedly connected to one of the connecting rods.
3. A cutting machine for chip-type electronic components as claimed in claim 1, characterized in that: Also includes Corner pressing plates, there are four of them; the inner side surface of the corner pressing plates is an inclined surface; The four corners of the preheating and heating plate are chamfered respectively; the corner pressing plates are fixedly connected to the chamfers of the preheating and heating plate in a one-to-one correspondence, and the inner side surface of the corner pressing plate is flush with the chamfer of the preheating and heating plate; A plurality of horizontal first blind holes are formed on the side of the preheating heating plate; a plurality of vertical second blind holes are formed on the top surface of the preheating heating plate and above each of the first blind holes; each of the second blind holes is connected to the first blind hole; An air suction channel is provided between the four edge and corner pressing plates, the four heating rod pressing plates and the preheating heating plate, and the air suction channel is connected to each of the first blind holes.
4. A cutting machine for chip-type electronic components as claimed in claim 1, characterized in that: The silo includes A second support frame; A slide, the slide is provided with a lifting and avoiding opening; the slide is connected to the second supporting frame so as to be slidable forward and backward; Limiting side plates, at least two of which are provided; The material support plate, the limiting side plate is fixedly connected to the slide, and is located around the material support plate to form a material holding cavity; the suction device is located directly above the material holding cavity; the material support plate is placed on the lifting avoidance opening and is located in the material holding cavity; A second lifting device, the second lifting device is fixedly connected to the second support frame; the second lifting device is communicatively connected to the control device; Wherein, when the lifting avoidance opening is located directly above the second lifting device, the second lifting device extends upward from the lifting avoidance opening and drives the material support plate to lift; When the second lifting device is retracted downwardly after being reset, the second lifting device is located below the slide table.
5. A cutting machine for chip-type electronic components as claimed in claim 4, characterized in that: Also included is a transfer support plate; The cross-sectional area of the transfer support plate is smaller than the size of the lifting avoidance opening; A first positioning pin is convexly provided on the top surface of the adapter support plate; The transfer support plate is fixedly connected to the second lifting device, and the transfer support plate is arranged horizontally and is located within the vertical projection area of the lifting avoidance opening; The material support plate is provided with a first latch hole; the first latch hole and the first positioning pin are clearance-fitted; When the second lifting device drives the transfer support plate to rise, the first positioning pin is embedded in the first pin hole; and the transfer support plate is flush with the bottom end of the material support plate.
6. A cutting machine for chip-type electronic components as claimed in claim 5, characterized in that: The second lifting device comprises A driving motor, the driving motor is fixedly connected to the second support frame; the driving motor is communicatively connected to the control device; A reducer, wherein the input end of the reducer is connected to the output end of the drive motor; and the output end of the reducer is arranged vertically upward; and the output end of the reducer is fixedly connected to the adapter support plate; A sensor fixing plate, the sensor fixing plate being fixedly connected to the bottom surface of the second supporting frame; Photoelectric switches, there are two of the photoelectric switches; the two photoelectric switches are fixedly connected to the sensor fixing plate, and the two photoelectric switches are arranged vertically at intervals; each of the photoelectric switches is communicatively connected to the control device; A linear bearing, the linear bearing is fixedly connected to the adapter support plate; A guide rod, the guide rod is fixedly embedded in the inner ring of the linear bearing, and the guide rod can be lifted and lowered to vertically penetrate the bottom surface of the second support frame; A shading sheet is fixedly connected to the bottom end of the guide rod and slidably extends into each of the photoelectric switches.
7. A cutting machine for chip-type electronic components as claimed in claim 4, characterized in that: Also includes A locking device, the locking device is fixedly connected to the second support frame; A lock buckle, the lock buckle is fixedly connected to the slide; Wherein, when the lifting avoidance opening is located directly above the second lifting device, the lock buckle can be detachably inserted into the locking device.
8. A cutting machine for chip-type electronic components as claimed in claim 1, characterized in that: The first transverse driving device includes a first motor, a first screw rod, a first nut, a first slide plate, a third guide rail and a third slide block; The first motor is fixedly connected to the first support frame, and the output shaft is arranged horizontally; the first motor is communicatively connected to the control device; The first screw rod is rotatably connected to the first support frame, and the first screw rod is also fixedly connected to the output shaft of the first motor, and the first screw rod is horizontally arranged; The first nut is locked on the first screw rod; the first nut is also fixedly connected to the first slide plate; The third guide rail is horizontally laid on the first support frame; The third sliding block is slidably connected to the third guide rail, and the third sliding block is fixedly connected to the first sliding block; The first lifting mechanism is fixedly connected to the first slide plate; The second transverse driving device includes a second motor, a second screw rod, a second nut, a second slide plate, a fourth guide rail and a fourth slide block; The second motor is fixedly connected to the first support frame, and the output shaft is arranged horizontally and laterally, and arranged opposite to the output shaft of the first motor; the second motor is communicatively connected to the control device; The second screw rod is rotatably connected to the first support frame, and the second screw rod is also fixedly connected to the output shaft of the second motor, and the second screw rod is horizontally arranged; The second nut is locked on the second screw rod; the second nut is also fixedly connected to the second slide plate; The fourth guide rail is horizontally laid on the first support frame; The fourth sliding block is slidably connected to the fourth guide rail, and the fourth sliding block is fixedly connected to the second sliding block; The second lifting mechanism is fixedly connected to the second slide plate.
Citation Information
Patent Citations
Automatic cutting machine
CN210453274U
Cutting machine for chip electronic component
CN213766555U