A same-plane bidirectional side-pull oxygen sensor chip positioning platform

By designing the positioning table of the two -way bidirectional side -side oxygen sensor chip, the existing positioning table is not flexible and the platform board deformation cannot be adjusted. , Reduce production costs and rework rates.

CN112247529BActive Publication Date: 2025-01-28SUZHOU XZM SENSOR ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202011160788.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-10-27
Publication Date
2025-01-28
Estimated Expiration
2040-10-27

AI Technical Summary

Technical Problem

The existing oxygen sensor chip positioning table has problems such as inflexible positioning, inability to adjust the deformation of the platform board, and lack of a two-way side pulling platform, resulting in increased production costs and high unqualified rate of semi-finished products.

Method used

设计了一种同平面双向侧拉氧传感器芯片定位台,采用支撑梁架、定位橡胶吸条、红外水平发射器、感应接收器、报警器、左右平台板、把手、双向侧拉载物台、 The overall R & D and design of wear -resistant support, grabs and positioning plug -in cards, realize the rectification rotation positioning of different types of size chips and the push and loading of the two -way side stretching table.

Benefits of technology

The stable positioning of different types of oxygen sensor chips is achieved to ensure that the rotation is consistent, the positioning is stable, the height is adjustable, the loading and unloading is convenient, and the production cost and the labor rate will be reduced.

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Abstract

The present invention discloses a coplanar bidirectional side-pull oxygen sensor chip positioning platform, which is characterized by comprising a support beam, a positioning rubber suction strip, left and right platform plates, a handle, a bidirectional side-pull loading platform, wear-resistant feet, a gripper and a positioning plug-in component. The left and right platform plates are mounted on the support beam, the positioning rubber suction strip is embedded in the groove on the outer side of the back of the support beam, the positioning plug-in component is mounted on the outer side of the front beam of the support beam, the handle is mounted on the outer side of the left and right side surfaces of the support beam, the bidirectional side-pull loading platform is embedded between the left and right platform plates, the wear-resistant feet are mounted below the bottom surface of the bidirectional side-pull loading platform, the gripper is mounted on the outer side of the front of the bidirectional side-pull loading platform, and the left and right platform plates and the bidirectional side-pull loading platform are provided with positioning loading holes. The present invention can achieve good consistency in the spinning positioning of products of different models and sizes when the oxygen sensor chip is spin-pressed and positioned and packaged, stable positioning, adjustable height, and convenient loading and unloading.
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Description

Technical Field

[0001] The invention relates to the field of a bidirectional side-pull oxygen sensor chip positioning platform, and in particular belongs to a same-plane bidirectional side-pull oxygen sensor chip positioning platform. Background Art

[0002] Oxygen sensors are essential components for engines that use three-way catalytic converters to reduce exhaust pollution. In the process of manufacturing oxygen sensors, the chip is inserted into a ceramic seat with a through hole in the middle, and then the chip and the ceramic seat are spun as a whole to the inside of an outer protective cover with a hexagonal nut welded on the outside. At this time, an oxygen sensor chip positioning table is required to fix the chip and the ceramic seat as a whole, as well as the outer protective cover with a hexagonal nut welded on the outside, on the oxygen sensor chip positioning table, and then the chip and the ceramic seat are spun as a whole by an automatic spinning machine, and the chip ceramic seat is pressed as a whole into the inside of the outer protective cover with a hexagonal nut welded on the outside.

[0003] At present, the common oxygen sensor chip positioning platform has the following problems in actual use: 1. The positioning platform is an integrated platform plate, and the size of the loading holes on the platform plate is relatively large. One positioning platform can only position an outer protective cover of one size and model with a hexagonal nut welded on the outside, which cannot meet the actual use requirements of one positioning platform to position outer protective covers of different sizes and models with hexagonal nuts welded on the outside, which increases the production cost; 2. After the positioning platform is used continuously for a period of time, the platform plate of the positioning platform will be deformed due to the pressure of the automatic spinning machine, and the supporting feet of the original positioning platform cannot be adjusted, so that after the platform plate is deformed, the positioning platform can only be scrapped as a whole. At the same time, the positioning table does not have a horizontal infrared emitting and receiving device. The deformation of the platform plate of the positioning table cannot be adjusted and detected, and it cannot be sensed more accurately. It is often the case that the positioning table with a deformed platform plate is used to continue spinning production, so that the semi-finished oxygen sensor products produced are unqualified due to the chip and the ceramic seat not being spun in place as a whole, resulting in a large number of semi-finished products being reworked; 3. There is no two-way side-pull stage. It is impossible to push and pull out part of the two-way side-pull stage during continuous spinning production to load and unload other chip ceramic seats as a whole and the outer protective cover assembly with hexagonal nuts welded on the outside, and it is impossible to realize spinning production and product loading and unloading at the same time. For this reason, we have developed and manufactured a coplanar two-way side-pull oxygen sensor chip positioning table. Summary of the invention

[0004] The present invention provides a same-plane bidirectional side-pull oxygen sensor chip positioning platform, which solves the problems mentioned in the above background technology through the overall research and development design of the support beam frame, positioning rubber suction strip, infrared horizontal transmitter, induction receiver, alarm, left and right platform plates, handles, bidirectional side-pull loading platform, wear-resistant support feet, gripper and positioning plug-in parts. At the same time, the present invention can perform overall control spinning positioning for oxygen sensor chips of different models and sizes under the condition of ensuring the same horizontal plane height, ensuring that the spinning positioning of oxygen sensor chips with hexagonal nuts of different models and sizes is consistent, stable in positioning, adjustable in height, and easy to load and unload, and is suitable for promotion and use when spinning and packaging oxygen sensor chips.

[0005] The technical solution adopted by the present invention is as follows:

[0006] A same-plane bidirectional side-pull oxygen sensor chip positioning platform, characterized in that it includes a support beam frame, a positioning rubber suction strip, an infrared horizontal transmitter, an induction receiver, an alarm, left and right platform plates, a handle, a bidirectional side-pull loading platform, wear-resistant support feet, a gripper and a positioning plug-in component. The left and right platform plates are fixedly installed on the support beam frame, the support beam frame has an upper top beam frame and support feet, the support feet are installed at the four lower corners of the upper top beam frame, the upper top beam frame of the support beam frame has a groove around the outer side, the positioning rubber suction strip is embedded and fixed in the groove on the outer side of the back beam in the upper top beam frame, the groove on the outer side of the front beam in the upper top beam frame has a section of semi-sunk hole, and the positioning plug-in component is installed in the semi-sunk hole. The positioning card can be pushed right to lock or pushed left to release in the semi-counterfeit hole. The handle is fixedly installed on the outer side of the left and right sides of the supporting beam. The two-way side-pull loading platform is push-pull and embedded between the left and right platform plates. The wear-resistant support feet are installed under the bottom surface of the two-way side-pull loading platform. The gripper is installed on the outer front side of the two-way side-pull loading platform. There are positioning loading holes on the left and right platform plates and the two-way side-pull loading platform. The infrared horizontal transmitter is horizontally installed on the inner side of the supporting foot of the supporting beam, and the sensing receiver is horizontally installed on the inner side of the wear-resistant support foot of the two-way side-pull loading platform. The installation position of the sensing receiver corresponds to the infrared horizontal transmitter, and the alarm is connected to the sensing receiver.

[0007] Furthermore, the upper horizontal plane of the two-way side-pull loading platform and the upper horizontal planes of the left and right platform plates are located on the same plane.

[0008] Furthermore, the two-way side-pull loading platform has external bosses on its left and right side surfaces, and the inner side surfaces of the left and right platform plates have internal grooves. The external bosses of the two-way side-pull loading platform match the inner grooves of the left and right platform plates, and the external bosses of the two-way side-pull loading platform can perform inward and outward pushing and pulling movements within the inner grooves of the left and right platform plates.

[0009] Furthermore, the wear-resistant supporting feet and the supporting beam frame have tendon blocks at the bottom of the supporting feet, and the tendon blocks can be adjusted up and down at the bottom of the supporting feet through bolts.

[0010] Furthermore, the infrared horizontal transmitter installed on the inner side of the supporting feet of the supporting beam and the sensing receiver installed on the inner side of the wear-resistant supporting feet of the two-way side-pull loading platform are horizontally crossed and corresponded. The sensing receiver on the wear-resistant supporting feet at the bottom front of the two-way side-pull loading platform can receive the signal from the infrared horizontal transmitter installed on the left and right supporting feet at the bottom back of the supporting beam. The sensing receiver on the wear-resistant supporting feet at the bottom back of the two-way side-pull loading platform can receive the signal from the infrared horizontal transmitter installed on the left and right supporting feet at the bottom front of the supporting beam. When one of the sensing receivers cannot receive the signal sent by the infrared horizontal transmitter, the alarm will sound.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0012] Through the overall R&D and design of the support beam, positioning rubber suction strip, infrared horizontal transmitter, induction receiver, alarm, left and right platform plates, handles, two-way side-pull loading platform, wear-resistant support feet, grippers and positioning plug-in parts, we have developed and manufactured a same-plane two-way side-pull oxygen sensor chip positioning table. It solves the following problems that exist in the actual use of ordinary oxygen sensor chip positioning tables: 1. The positioning tables are all one-piece platform plates, and the loading holes on the platform plates are of relative sizes. One positioning table can only position one type and size of outer protective cover with hexagonal nuts welded on the outside, which cannot meet the actual use requirements of one positioning table to position different types and sizes of outer protective covers with hexagonal nuts welded on the outside, which increases the production cost; 2. After a period of continuous use, the platform plate of the positioning table will be deformed due to the pressure of the automatic spinning machine, and the original positioning table's support feet cannot be adjusted, so after the platform plate is deformed, the positioning table can only be scrapped as a whole. At the same time, the positioning table does not have a horizontal infrared transmitting and receiving device. The degree of deformation of the platform plate of the positioning table cannot be adjusted and detected, and it cannot be sensed accurately. It is often the case that the positioning table with a deformed platform plate is used to continue the spinning production, resulting in the production of semi-finished oxygen sensors. The chips and ceramic seats are not spun in place, which leads to a large number of semi-finished products being reworked; 3. There is no two-way side-pull stage. During the continuous spinning production, other chip ceramic seats and the outer protective cover components with hexagonal nuts welded on the outside cannot be loaded and unloaded by pushing and pulling out part of the two-way side-pull stage, and the spinning production and product loading and unloading cannot be carried out simultaneously.

[0013] The present invention can perform overall controlled spinning positioning on oxygen sensor chips of different models and sizes under the condition of ensuring the same horizontal plane height, ensure that the spinning positioning of oxygen sensor chips with hexagonal nuts of different models and sizes has good consistency, stable positioning, adjustable height, and convenient loading and unloading, and is suitable for promotion and use in spinning packaging of oxygen sensor chips. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an overall schematic diagram of the present invention;

[0015] Figure 2 It is an overall schematic diagram of the bidirectional side-pull loading platform of the present invention when the left and right platform plates are pulled outward. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of invention protection.

[0017] The present invention is further described in detail below with reference to examples and specific implementation methods.

[0018] See the attached drawings: a coplanar bidirectional side-pull oxygen sensor chip positioning platform, characterized in that it includes a support beam frame 1, a positioning rubber suction strip 10, an infrared horizontal transmitter 3, an induction receiver 6, an alarm 4, left and right platform plates 9, a handle 11, a bidirectional side-pull loading platform 8, wear-resistant support feet 5, a gripper 7 and a positioning plug-in card 2, the left and right platform plates 9 are fixedly installed on the support beam frame 1, the support beam frame 1 has an upper top beam frame 101 and support feet 102, the support feet 102 are installed at the lower four corners of the upper top beam frame 101, the upper top beam frame 101 of the support beam frame 1 has a groove 104 around the outside, the positioning rubber suction strip 10 is embedded and fixed in the groove 104 on the outside of the back beam of the upper top beam frame 101, and the groove 104 on the outside of the front beam of the upper top beam frame 101 has a section of semi-sunk hole, The positioning card component 2 is installed in the semi-counterfeit hole, and the positioning card component 2 can be pushed to the right to lock or pushed to the left to release in the semi-counterfeit hole. The handle 11 is fixedly installed on the outer side of the left and right sides of the supporting beam 1. The two-way side-pull loading platform 8 is push-pull embedded between the left and right platform plates 9. The wear-resistant support feet 5 are installed under the bottom surface of the two-way side-pull loading platform 8. The gripping member 7 is installed on the front outer side of the two-way side-pull loading platform 8. There are positioning loading holes 801 on the left and right platform plates 9 and the two-way side-pull loading platform 8. The infrared horizontal transmitter 3 is horizontally installed on the inner side of the supporting foot 102 of the supporting beam 1, and the sensing receiver 6 is horizontally installed on the inner side of the wear-resistant support feet 5 of the two-way side-pull loading platform 8. The installation position of the sensing receiver 6 corresponds to the infrared horizontal transmitter 3, and the alarm 4 is connected to the sensing receiver 6.

[0019] Furthermore, the upper horizontal plane of the two-way side-pull loading platform 8 and the upper horizontal planes of the left and right platform plates 9 are located on the same plane.

[0020] Furthermore, the two-way side-pull loading platform 8 has outer bosses 802 on its left and right side surfaces, and the left and right platform plates 9 have inner grooves 901 on their inner side surfaces. The outer bosses 802 of the two-way side-pull loading platform 8 match the inner grooves 901 of the left and right platform plates 9. The outer bosses 802 of the two-way side-pull loading platform 8 can perform inward and outward pushing and pulling movements within the inner grooves 901 of the left and right platform plates 9.

[0021] Furthermore, the wear-resistant supporting foot 5 and the supporting foot 102 of the supporting beam 101 are provided with a tendon block 103 at the bottom, and the tendon block 103 can be adjusted up and down at the bottom of the supporting foot 102 by bolts.

[0022] Furthermore, the infrared horizontal transmitter 3 installed on the inner side of the supporting foot 102 of the supporting beam 1 and the sensing receiver 6 installed on the inner side of the wear-resistant supporting foot 5 of the two-way side-pull loading platform 8 are horizontally crossed and corresponded. The sensing receiver 6 on the wear-resistant supporting foot 5 at the bottom front of the two-way side-pull loading platform 8 can receive the signal of the infrared horizontal transmitter 3 installed on the supporting feet 102 on the left and right sides of the bottom back of the supporting beam 1. The sensing receiver 6 on the wear-resistant supporting foot 5 at the bottom back of the two-way side-pull loading platform 8 can receive the signal of the infrared horizontal transmitter 3 installed on the supporting feet 102 on the left and right sides of the bottom front of the supporting beam 1. When one of the sensing receivers 6 cannot receive the signal sent by the infrared horizontal transmitter 3, the alarm will sound.

[0023] When in use: push the whole of the present invention onto the loading platform of the oxygen sensor chip continuous automatic production line, ensure that the positioning rubber suction strip 10 embedded on the outer side of the back beam of the top beam frame 101 on the support beam frame 1 is tightly attracted and contacted with the limit stop beam on the inner side of the loading platform, ensure that the whole of the present invention is horizontally installed and pushed into place; lock the whole of the present invention by pushing the positioning plug-in component 2 to the right, ensure that the whole of the present invention is stable and does not move; according to the model of the inner and outer protective covers of the oxygen sensor to be spun, select the two-way side-pull stage 8 with a suitable aperture of the positioning loading hole 801, and place the chip to be spun and the ceramic seat as a whole, as well as the outer The outer protective cover with hexagonal nuts welded on the side is placed in the positioning loading hole 801 on the two-way side-pull stage 8 according to the assembly requirements, and then the outer bosses 802 on both sides of the two-way side-pull stage 8 are matched with the inner grooves 901 on the inner sides of the left and right platform plates 9. The two-way side-pull stage 8, together with the chip to be spun and the ceramic seat as a whole, and the outer protective cover with hexagonal nuts welded on the outside are fixedly installed on the oxygen sensor chip positioning platform to ensure that the upper horizontal plane of the two-way side-pull stage 8 and the upper horizontal plane of the left and right platform plates 9 are on the same plane; at the same time, ensure that the wear-resistant support feet at the bottom of the front side of the two-way side-pull stage 8 The inductive receiver on 5 can receive the signal of the infrared horizontal transmitter 3 on the left and right supporting feet 102 on the bottom of the back side of the supporting beam 1, and the inductive receiver 6 on the wear-resistant supporting feet 5 on the bottom of the back side of the two-way side pulling stage 8 can receive the signal of the infrared horizontal transmitter 3 on the left and right supporting feet 102 on the bottom of the front side of the supporting beam 1; start the automatic spinning machine, and the automatic spinning machine will spin the chip and the ceramic seat as a whole, and the outer protective cover with a hexagonal nut welded on the outside in turn to ensure that the chip ceramic seat is pressed as a whole into the inner side of the outer protective cover with a hexagonal nut welded on the outside; while the automatic spinning machine is working When the two-way side-pull stage 8 is pulled out horizontally from the inner groove 901 on the left and right platform plates 9 by the handle piece, the pressed product is taken out from the positioning loading hole 802 on the two-way side-pull stage 8 and properly placed; then the chip to be spun and the ceramic seat as a whole, as well as the outer protective cover with a hexagonal nut welded on the outside, are placed in the positioning loading hole 802 on the two-way side-pull stage 8 according to the assembly requirements, and the two-way side-pull stage 8 is pushed and pulled out of the inner side of the left and right platform plates 9 along the inner groove 901 on the left and right platform plates 9 by the gripper piece 7, horizontally and bidirectionally alternately, so as to realize the simultaneous spinning production and product loading and unloading;

[0024] After the present invention has been used for a period of time, when the left and right platform plates 9 are deformed, after the two-way side-pull loading platform 8 is installed on the left and right platform plates 9, the inductive receiver 6 on the inner side of the wear-resistant support foot 5 of the two-way side-pull loading platform 8 cannot receive the signal emitted by the infrared horizontal transmitter 3 on the bottom support foot 102 of the support beam 1, and the inductive receiver 6 that cannot receive the signal transmits a signal to the alarm 4, and the alarm 4 emits an alarm prompt sound; by adjusting the tendon block 103 at the bottom of the support foot 102 corresponding to the inductive receiver 6 that cannot receive the signal, it is ensured that the inductive receiver 6 on the inner side of the wear-resistant support foot 5 of the two-way side-pull loading platform 8 can receive the signal emitted by the infrared horizontal transmitter 3 on the bottom support foot 102 of the support beam 1; the deformation of the left and right platform plates 9 can be discovered in time, and the tendon block 103 can be used for adjustment, so as to avoid the oxygen sensor semi-finished products produced due to the deformation of the left and right platform plates 9, which are unqualified due to the incomplete spinning of the chip and the ceramic seat as a whole, resulting in a large number of semi-finished products being reworked.

[0025] The present invention solves the following problems existing in the actual use of ordinary oxygen sensor chip positioning platforms: 1. The positioning platforms are all integrated platform plates, and the sizes of the loading holes on the platform plates are relatively large. One positioning platform can only position an outer protective cover of one size and model with a hexagonal nut welded on the outside, which cannot meet the actual use requirements of one positioning platform for positioning outer protective covers of different sizes and models with hexagonal nuts welded on the outside, thereby increasing the production cost; 2. After the positioning platform has been used continuously for a period of time, the platform plate of the positioning platform will be deformed due to the pressure of the automatic spinning machine, and the original support foot 102 of the positioning platform cannot be adjusted, so that after the platform plate is deformed, the positioning platform can only be adjusted as a whole. Scrapped. At the same time, the positioning table does not have a horizontal infrared transmitting and receiving device. The degree of deformation of the platform plate of the positioning table cannot be adjusted and detected, and it cannot be sensed accurately. It is often the case that the positioning table with a deformed platform plate is used to continue the spinning production, so that the semi-finished oxygen sensor produced is unqualified because the chip and the ceramic seat are not spun in place as a whole, resulting in a large number of semi-products being reworked; 3. There is no two-way side-pull stage 8, and it is not possible to push and pull out part of the two-way side-pull stage 8 during continuous spinning production to load and unload other chip ceramic seats as a whole and the outer protective cover assembly with hexagonal nuts welded on the outside, and it is impossible to carry out spinning production and product loading and unloading at the same time.

[0026] The present invention can perform overall controlled spinning positioning on oxygen sensor chips of different models and sizes under the condition of ensuring the same horizontal plane height, ensure that the spinning positioning of oxygen sensor chips with hexagonal nuts of different models and sizes has good consistency, stable positioning, adjustable height, and convenient loading and unloading, and is suitable for promotion and use in spinning packaging of oxygen sensor chips.

[0027] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, which all fall within the protection scope of the present invention.

Claims

1. A same-plane bidirectional side-pull oxygen sensor chip positioning platform, characterized in that It includes a support beam frame, a positioning rubber suction strip, an infrared horizontal transmitter, an induction receiver, an alarm, left and right platform plates, a handle, a two-way side-pull loading platform, wear-resistant support feet, a gripper and a positioning plug-in component. The left and right platform plates are fixedly installed on the support beam frame. The support beam frame has an upper top beam frame and support feet. The support feet are installed at the four lower corners of the upper top beam frame. There is a groove around the outer side of the upper top beam frame of the support beam frame. The positioning rubber suction strip is embedded and fixed in the groove on the outer side of the back beam of the upper top beam frame. There is a semi-sunk hole in the groove on the outer side of the front beam of the upper top beam frame. The positioning plug-in component is installed in the semi-sunk hole. The positioning plug-in component can be positioned in the semi-sunk hole. Push right to lock or push left to release, the handle is fixedly installed on the outer side of the left and right sides of the supporting beam, the two-way side-pull loading platform is push-pull and embedded between the left and right platform plates, the wear-resistant support feet are installed under the bottom surface of the two-way side-pull loading platform, the gripper is installed on the outer front side of the two-way side-pull loading platform, there are positioning loading holes on the left and right platform plates and the two-way side-pull loading platform, the infrared horizontal transmitter is horizontally installed on the inner side of the supporting feet of the supporting beam, the induction receiver is horizontally installed on the inner side of the wear-resistant support feet of the two-way side-pull loading platform, the installation position of the induction receiver corresponds to the infrared horizontal transmitter, and the alarm is connected to the induction receiver.

2. The same-plane bidirectional side-pull oxygen sensor chip positioning platform according to claim 1 is characterized in that The upper horizontal plane of the two-way side-pull loading platform and the upper horizontal planes of the left and right platform plates are located on the same plane.

3. A same-plane bidirectional side-pull oxygen sensor chip positioning platform according to claim 1 or 2, characterized in that The left and right side surfaces of the two-way side-pull loading platform are provided with external bosses, and the inner side surfaces of the left and right platform plates are provided with inner grooves. The external bosses of the two-way side-pull loading platform match the inner grooves of the left and right platform plates, and the external bosses of the two-way side-pull loading platform can perform inward and outward pushing and pulling movements in the inner grooves of the left and right platform plates.

4. The same-plane bidirectional side-pull oxygen sensor chip positioning platform according to claim 1 is characterized in that The wear-resistant supporting feet and the supporting beam frame have tendon blocks at the bottom of the supporting feet, and the tendon blocks can be adjusted up and down at the bottom of the supporting feet through bolts.

5. The same-plane bidirectional side-pull oxygen sensor chip positioning platform according to claim 1 is characterized in that The infrared horizontal transmitter installed on the inner side of the supporting foot of the supporting beam is horizontally crossed with the sensing receiver installed on the inner side of the wear-resistant foot of the two-way side-pull loading platform. The sensing receiver on the wear-resistant foot at the bottom front of the two-way side-pull loading platform can receive the signal from the infrared horizontal transmitter installed on the left and right supporting feet at the bottom back of the supporting beam. The sensing receiver on the wear-resistant foot at the bottom back of the two-way side-pull loading platform can receive the signal from the infrared horizontal transmitter installed on the left and right supporting feet at the bottom front of the supporting beam. When one of the sensing receivers cannot receive the signal sent by the infrared horizontal transmitter, the alarm will sound.

Citation Information

Patent Citations

  • Coplanar bidirectional side pulling oxygen sensor chip positioning table

    CN213592183U