A natural gas pipeline internal cleaning device

Abstract

The purpose of the present invention is to solve the existing problem that it is difficult to efficiently clean the inner wall of the pipeline, and discloses a natural gas pipeline internal cleaning device, including a first guide mechanism, a second guide frame, a first guide tube, an adsorption plate, a support plate, a support rod, a first rotating shaft, a positioning ring, a connecting ring, a crank, a turntable, a pull rope, a second guide tube, a mounting plate, a first motor, a second rotating shaft, a ring, a chain, a first gear, a first guide ring, a first slide bar, a first spiral spring, a first sleeve, a cleaning belt, a first rotating drum, a second rotating drum, a second guide ring, a second spiral spring, a second slide bar, a second sleeve and a third guide ring. The present invention reasonably utilizes the third motor in the second guide mechanism to drive the device to move on the inner wall of the pipeline, wipes the inner wall of the pipeline with the cleaning belt, and then cleans the impurities, and has a reasonable design and is easy to operate, meeting the needs of the natural gas field.

Description

Technical Field

[0001] The invention relates to the field of natural gas, and in particular to a natural gas pipeline internal cleaning device. Background Art

[0002] A natural gas pipeline refers to a pipeline that transports natural gas (including associated gas produced in oil fields) from the production site or processing plant to urban gas distribution centers or industrial enterprise users, also known as a gas transmission pipeline.

[0003] In order not to affect the use of natural gas pipelines, the pipelines need to be cleaned. It is better to clean the outside of the pipelines. When cleaning the inner wall of the pipeline, the pipe cleaner is currently widely used. The pressure of the fluid in the pipeline is used as the power to push the pipe cleaner to move in the pipeline and scrape the dirt on the pipe wall. Although the cleaning range is large and the manufacturing cost is low, it is easy to cause wear to the uncoated pipe wall during the pipe cleaning operation, reducing the service life of the pipe cleaner. When the power is insufficient, the cleaning ability will be insufficient. Moreover, it is not easy to quickly bring out the internal impurities during the pipe cleaning. Therefore, it is necessary to design a natural gas pipeline internal cleaning device to solve the shortcomings of the prior art. Summary of the invention

[0004] The purpose of the present invention is to solve the deficiencies of the prior art and provide a natural gas pipeline internal cleaning device.

[0005] The present invention is achieved through the following technical solutions:

[0006] A natural gas pipeline internal cleaning device comprises a support plate, an adsorption plate is fixedly installed on the bottom surface of the support plate, a support rod is fixedly installed on the middle part of the upper surface of the support plate, a connecting ring is welded on the top end of the support rod, a first rotating shaft is sleeved inside the connecting ring, a turntable is fixedly installed on the surface of the first rotating shaft, a positioning ring is fixedly installed on the front end of the surface of the first rotating shaft, a crank is fixedly installed on the side of the positioning ring, a pull rope is wound around the turntable, and the other end of the pull rope is fixedly connected to the mounting plate, a second guide tube and a first guide tube are fixedly installed on the upper and lower sides of the left side of the mounting plate, and a second guide tube is provided on the upper side of the second guide tube. A first guide mechanism, wherein the first guide mechanism includes a second guide rod inside, a fourth coil spring is sleeved on the surface of the second guide rod, a second wheel frame is fixedly installed on the top of the second guide rod, a second roller device is installed inside the second wheel frame, a second guide mechanism is arranged on the lower side of the first guide tube, the second guide mechanism includes a first guide rod inside, a third coil spring is sleeved on the surface of the first guide rod, a first wheel frame is fixedly installed on the lower end of the first guide rod, a third motor is installed in front of the first wheel frame, a first roller device is connected to the third motor, a second motor is fixedly installed on the middle part of the right side of the mounting plate, a fourth rotating shaft is installed on the right side of the second motor, a first sleeve is fixedly installed on the right end of the fourth rotating shaft, a first guide ring and a fourth guide ring are respectively arranged on the upper and lower sides of the first sleeve, the first guide ring and the fourth guide ring are respectively fixedly connected to the first sleeve with a first coil spring, a first sliding rod is sleeved inside the first coil spring, a second rotating shaft is sleeved inside the first guide ring, a first motor is installed on the left end of the second rotating shaft, a collar connected to the first motor is sleeved on the left side of the surface of the second rotating shaft, a first gear is fixedly installed on the left side of the surface of the second rotating shaft, and a first rotating drum is fixedly installed on the surface of the second rotating shaft, A second guide ring is sleeved on the right side of the second rotating shaft surface, and a third rotating shaft is sleeved inside the fourth guide ring. A second gear is fixedly installed on the left side of the third rotating shaft surface, a chain is sleeved between the first gear and the second gear, a second rotating drum is fixedly installed on the surface of the third rotating shaft, a cleaning belt is connected between the first rotating drum and the second rotating drum, a third guide ring is sleeved on the right end of the third rotating shaft, a second sleeve is arranged between the third guide ring and the second guide ring, a second coil spring is fixedly installed between the second sleeve and the third guide ring and the second guide ring respectively, and a second sliding rod is sleeved inside the second coil spring.

[0007] As a preferred technical solution of the present invention, the adsorption plate is made of magnetic material.

[0008] As a preferred technical solution of the present invention, the second guide rod is slidably matched with the second guide tube, a nut is threadedly installed on the outer end of the second guide rod, and the first guide rod is slidably matched with the first guide tube, and a nut is threadedly installed on the outer end of the first guide rod.

[0009] As a preferred technical solution of the present invention, the second rotating shaft is rotationally matched with the first guide ring and the second guide ring respectively, and the third rotating shaft is rotationally matched with the third guide ring and the fourth guide ring respectively.

[0010] As a preferred technical solution of the present invention, a sponge layer is adhered to the surface of the cleaning belt.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] The present invention utilizes the guidance of the first guide mechanism and the second guide mechanism to enable the device to move forward. It only needs to control the third motor to realize the movement of the device in the pipeline, and different positions of the inner wall of the pipeline can be cleaned. By setting a cleaning belt, it is helpful to clean the inner wall of the pipeline. At the same time, the operation of the first motor is utilized to rotate the first drum and the second drum, and the cleaning belt on the second drum is wound around the first drum. The new cleaning belt is continuously used to wipe and clean the inner wall of the natural gas pipeline to improve the cleaning effect. At the same time, the second motor is used to drive the cleaning belt to rotate, wipe and adhere impurities on the inner wall of the pipeline, and it is convenient to remove the impurities in the pipeline. Moreover, there is no need to provide power inside the pipeline, and it is easier to clean the inner wall of the pipeline. The present invention reasonably utilizes the third motor in the second guide mechanism to drive the device to move on the inner wall of the pipeline, and wipes the inner wall of the pipeline with the cleaning belt to clean the impurities. The design is reasonable and the operation is convenient, which meets the needs of the natural gas field. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the present invention.

[0014] Figure 2 It is a side view of the first gear, the second gear and the chain meshing according to the present invention.

[0015] Figure 3 It is an enlarged view of the second guide mechanism of the present invention.

[0016] Figure 4 It is an enlarged view of the first guide structure of the present invention.

[0017] In the figure: A, first guide mechanism, B, second guide mechanism, 1, first guide tube, 2, adsorption plate, 3, support plate, 4, support rod, 5, first rotating shaft, 6, positioning ring, 7, connecting ring, 8, crank handle, 9, turntable, 10, pull rope, 11, second guide tube, 12, mounting plate, 13, first motor, 14, second rotating shaft, 15, sleeve ring, 16, chain, 17, first gear, 18, first guide ring, 19, first slide bar, 20, first coil spring, 21, first sleeve, 22, cleaning tape, 23 , the first rotating drum, 24, the second rotating drum, 25, the second guide ring, 26, the second coil spring, 27, the second slide rod, 28, the second sleeve, 29, the third guide ring, 30, the third rotating shaft, 31, the fourth rotating shaft, 32, the fourth guide ring, 33, the second gear, 34, the second motor, 35, the first guide rod, 36, the third coil spring, 37, the first wheel frame, 38, the third motor, 39, the first roller device, 40, the second roller device, 41, the second wheel frame, 42, the fourth coil spring, 43, the second guide rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-4 , the present invention provides a technical solution:

[0020] A natural gas pipeline internal cleaning device comprises a support plate 3, an adsorption plate 2 is fixedly installed on the bottom surface of the support plate 3, a support rod 4 is fixedly installed in the middle of the upper surface of the support plate 3, a connecting ring 7 is welded to the top of the support rod 4, a first rotating shaft 5 is sleeved inside the connecting ring 7, a turntable 9 is fixedly installed on the surface of the first rotating shaft 5, a positioning ring 6 is fixedly installed on the front end of the surface of the first rotating shaft 5, a crank handle 8 is fixedly installed on the side of the positioning ring 6, a pull rope 10 is wound around the turntable 9, and the other end of the pull rope 10 is fixedly connected to a mounting plate 12, a second guide tube 11 and a first guide tube 1 are fixedly installed on the upper and lower sides of the left side of the mounting plate 12, a first guide mechanism A is arranged on the upper side of the second guide tube 11, and the first guide mechanism A is arranged on the upper side of the second guide tube 11. The guide mechanism A includes a second guide rod 43 inside, a fourth coil spring 42 is sleeved on the surface of the second guide rod 43, a second wheel frame 41 is fixedly installed on the top of the second guide rod 43, a second roller device 40 is installed inside the second wheel frame 41, a second guide mechanism B is arranged at the lower side of the first guide tube 1, the second guide mechanism B includes a first guide rod 35 inside, a third coil spring 36 is sleeved on the surface of the first guide rod 35, a first wheel frame 37 is fixedly installed at the lower end of the first guide rod 35, a third motor 38 is installed in front of the first wheel frame 37, and a first roller device 39 is connected to the third motor 38, a second motor 34 is fixedly installed in the middle of the right side of the mounting plate 12, and a fourth rotating shaft is installed on the right side of the second motor 34 31, a first sleeve 21 is fixedly installed on the right end of the fourth rotating shaft 31, a first guide ring 18 and a fourth guide ring 32 are respectively arranged on the upper and lower sides of the first sleeve 21, a first coil spring 20 is fixedly connected between the first guide ring 18 and the fourth guide ring 32 and the first sleeve 21 respectively, a first slide bar 19 is sleeved inside the first coil spring 20, a second rotating shaft 14 is sleeved inside the first guide ring 18, a first motor 13 is installed on the left end of the second rotating shaft 14, a sleeve 15 connected to the first motor 13 is sleeved on the left side of the surface of the second rotating shaft 14, a first gear 17 is fixedly installed on the left side of the surface of the second rotating shaft 14, a first rotating drum 23 is fixedly installed on the surface of the second rotating shaft 14, and the second rotating shaft 14 A second guide ring 25 is sleeved on the right side of the surface, and a third rotating shaft 30 is sleeved inside the fourth guide ring 32. A second gear 33 is fixedly installed on the left side of the surface of the third rotating shaft 30. A chain 16 is sleeved between the first gear 17 and the second gear 33. A second rotating drum 24 is fixedly installed on the surface of the third rotating shaft 30. A cleaning belt 22 is connected between the first rotating drum 23 and the second rotating drum 24. A third guide ring 29 is sleeved on the right end of the third rotating shaft 30. A second sleeve 28 is arranged between the third guide ring 29 and the second guide ring 25. A second coil spring 26 is fixedly installed between the second sleeve 28 and the third guide ring 29 and the second guide ring 25 respectively, and a second slide rod 27 is sleeved inside the second coil spring 26.

[0021] The adsorption plate 2 is made of magnetic material.

[0022] The second guide rod 43 is slidably matched with the second guide tube 11, and a nut is threadedly installed on the outer end of the second guide rod 43. The first guide rod 35 is slidably matched with the first guide tube 1, and a nut is threadedly installed on the outer end of the first guide rod 35.

[0023] The second rotating shaft 14 is rotatably matched with the first guide ring 18 and the second guide ring 25 respectively, and the third rotating shaft 30 is rotatably matched with the third guide ring 29 and the fourth guide ring 32 respectively.

[0024] A sponge layer is attached to the surface of the cleaning belt 22 .

[0025] Working principle: an infrared receiver and a control panel are installed on the third motor 38, and the third motor 38 can be controlled by external remote control to realize the movement of the device. When the inner wall of the natural gas pipeline needs to be cleaned, the cleaning belt 22 is firstly wound according to the diameter of the pipeline so that the wound cleaning belt 22 can contact the inner wall of the pipeline, and at the same time, the first guide mechanism A and the second guide mechanism B enter the pipeline so that the first roller device 39 and the second roller device 40 are in contact with the inner wall of the pipeline, and then a battery is placed outside, and the first motor 13, the second motor 34 and the third motor 38 are connected to the battery. By controlling the third motor 38, the first roller device 39 can be driven to rotate, and then the device as a whole can be moved into the pipeline. During the movement, the cleaning belt 22 will be used to wipe the inner wall of the pipeline, and the first motor 13 will drive the second shaft 14 to rotate, so that the first drum 23 rotates, and the cleaning belt 22 on the second drum 24 is continuously wound around the first drum 23 to achieve the replacement of the cleaning belt 22, so that the clean cleaning belt 22 is always in contact with the inner wall of the pipeline to improve the cleaning effect. At the same time, the second motor 34 will drive the fourth shaft 31 to rotate, and drive the first drum 23, the second drum 24 and the cleaning belt 22 to rotate as a whole, which helps to fully clean and wipe the inner wall of the pipeline. After cleaning, the first motor 13, the second motor 34 and the third motor 38 are turned off, and then the handle 8 is turned to drive the turntable 9 to rotate, and the pull rope 10 is used to pull the device out.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A natural gas pipeline internal cleaning device, comprising a support plate (3), characterized in that: The bottom surface of the support plate (3) is fixedly mounted with an adsorption plate (2); the middle part of the upper surface of the support plate (3) is fixedly mounted with a support rod (4); a connecting ring (7) is welded to the top of the support rod (4); a first rotating shaft (5) is sleeved inside the connecting ring (7); a rotating disk (9) is fixedly mounted on the surface of the first rotating shaft (5); a positioning ring (6) is fixedly mounted on the front end of the surface of the first rotating shaft (5); a crank (8) is fixedly mounted on the side of the positioning ring (6); a pull rope (10) is wound around the rotating disk (9); the other end of the pull rope (10) is fixedly connected to a mounting plate (12); a second guide tube (11) and a first guide tube (1) are fixedly mounted on the upper and lower sides of the left side of the mounting plate (12); the second guide tube (11) and the first guide tube (1) are fixedly mounted on the left side of the mounting plate (12); A first guide mechanism (A) is arranged on the upper side of the tube (11), the first guide mechanism (A) includes a second guide rod (43) inside, a fourth coil spring (42) is sleeved on the surface of the second guide rod (43), a second wheel frame (41) is fixedly mounted on the top of the second guide rod (43), a second roller device (40) is installed inside the second wheel frame (41), a second guide mechanism (B) is arranged on the lower side of the first guide tube (1), the second guide mechanism (B) includes a first guide rod (35) inside, a third coil spring (36) is sleeved on the surface of the first guide rod (35), a first wheel frame (37) is fixedly mounted on the lower end of the first guide rod (35), and a third motor (38) is installed in front of the first wheel frame (37), The third motor (38) is connected to a first roller device (39); a second motor (34) is fixedly mounted on the middle portion of the right side of the mounting plate (12); a fourth rotating shaft (31) is mounted on the right side of the second motor (34); a first sleeve (21) is fixedly mounted on the right end of the fourth rotating shaft (31); a first guide ring (18) and a fourth guide ring (32) are respectively arranged on the upper and lower sides of the first sleeve (21); a first coil spring (20) is fixedly connected between the first guide ring (18) and the fourth guide ring (32) and the first sleeve (21); a first sliding rod (19) is sleeved inside the first coil spring (20); a second rotating shaft (14) is sleeved inside the first guide ring (18); and the second A first motor (13) is mounted on the left end of the rotating shaft (14); a sleeve (15) connected to the first motor (13) is sleeved on the left side of the surface of the second rotating shaft (14); a first gear (17) is fixedly mounted on the left side of the surface of the second rotating shaft (14); a first rotating drum (23) is fixedly mounted on the surface of the second rotating shaft (14); a second guide ring (25) is sleeved on the right side of the surface of the second rotating shaft (14); a third rotating shaft (30) is sleeved inside the fourth guide ring (32); a second gear (33) is fixedly mounted on the left side of the surface of the third rotating shaft (30); a chain (16) is sleeved between the first gear (17) and the second gear (33); and a second rotating drum (24) is fixedly mounted on the surface of the third rotating shaft (30).A cleaning belt (22) is connected between the first rotating drum (23) and the second rotating drum (24); a third guide ring (29) is sleeved on the right end of the third rotating shaft (30); a second sleeve (28) is provided between the third guide ring (29) and the second guide ring (25); a second coil spring (26) is fixedly installed between the second sleeve (28) and the third guide ring (29) and the second guide ring (25), respectively; a second slide rod (27) is sleeved inside the second coil spring (26).

2. A natural gas pipeline internal cleaning device according to claim 1, characterized in that: The adsorption plate (2) is made of magnetic material.

3. A natural gas pipeline internal cleaning device according to claim 1, characterized in that: The second guide rod (43) is slidably matched with the second guide tube (11), and a nut is threadedly mounted on the outer end of the second guide rod (43); the first guide rod (35) is slidably matched with the first guide tube (1), and a nut is threadedly mounted on the outer end of the first guide rod (35).

4. A natural gas pipeline internal cleaning device according to claim 1, characterized in that: The second rotating shaft (14) is rotationally matched with the first guide ring (18) and the second guide ring (25), respectively, and the third rotating shaft (30) is rotationally matched with the third guide ring (29) and the fourth guide ring (32), respectively.

5. A natural gas pipeline internal cleaning device according to claim 1, characterized in that: A sponge layer is adhered to the surface of the cleaning belt (22).

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