Double-circuit production equipment for stranded wire pins
By designing a dual-channel production equipment with stranded pins, the use of servo motors and cut-off cylinders to achieve rapid and alternate feeding, solving the problem of low efficiency of traditional equipment in the cutting process, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202011209564.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-03
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2040-11-03
AI Technical Summary
Traditional stranded pin automation production equipment has low efficiency in the cutting process, resulting in low utilization rate of wire-transmitting motors, affecting the overall production efficiency.
Design a dual-channel production equipment for stranded pins, including a wire feeding mechanism, a dual-channel cutting device, a rotary jaw mechanism and a welding mechanism. The servo motor is used to send wires and cut the cylinder to drive the cutting knife to quickly cut and alternate feeding of two channels to improve production efficiency.
It realizes efficient cutting and welding of stranded pins, improves production efficiency, reduces costs, and avoids the situation where stranded pins stick to the jaws and does not fall.
Smart Images

Figure CN112296221B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of automated production of twisted wire pins, and in particular relates to a dual-path production device for twisted wire pins. Background Art
[0002] The twisted wire elastic pin (commonly known as the twisted pin) is made of two layers of multi-strand copper wire twisted in reverse, welded at both ends into a bundle, one end pressed into the sleeve, and the other end upset. It has the characteristics of light weight, small size, and reliable contact, and is widely used in electronic components. Generally, the twisted beryllium copper stranded wire (common specifications are 0.40mm diameter) is automatically finely straightened, cut to a fixed length, and the two ends are automatically laser welded. The traditional process is to manually complete the cutting process and welding process on two devices, respectively, with low output and yield. Therefore, our company has designed a variety of automated equipment to improve production efficiency, such as: an automatic cutting and welding machine for twisted wire pins (application number 201822217138.3), an automatic cutting and welding device for twisted wire pins (201910073877.6), an automatic production machine for twisted wire pins (201811610829.8), and a fully automatic cutting machine for twisted wire pins (201920095301.5). In the above patents, whether a cutter or a laser is used to cut the twisted wire, a single twisted wire is cut one by one; the front-end wire feeding motor needs to wait until the twisted wire is cut and clamped away before the next wire feeding action can be performed, and the waiting time is long, and the utilization rate of the wire feeding motor is not high; and the rear-end welding mechanism also needs to wait for the next one after welding a twisted wire pin. It can be seen that the key point affecting the automated production efficiency of twisted wire pins is the cutting link, so it is necessary to study how to improve the cutting rate of the twisted wire. Summary of the invention
[0003] The object of the present invention is to provide a dual-path production device for twisted wire pins, so as to improve the production efficiency of twisted wire pins.
[0004] To achieve the above object, the technical solution adopted by the present invention is:
[0005] A double-path production device for twisted wire pins, characterized in that it includes a wire feeding mechanism 100, a double-path cutting device for twisted wire pins 200, a rotating clamping claw mechanism 300 and a welding mechanism 400; wherein
[0006] The wire feeding mechanism 100 is used to feed the stranded wire into the stranded wire pin double-way cutting device 200 according to a certain length;
[0007] The stranded wire pin dual-path cutting device 200 includes a fixed cutter 232, which is fixedly installed. The fixed cutter 232 is provided with a first stranded wire through-hole 238 for receiving the stranded wire sent by the wire feeding mechanism 100; and also includes a movable cutter 233, which is slidably matched with the fixed cutter 232 and driven by the cutting drive mechanism 210. The movable cutter 233 is provided with two third stranded wire through-holes 240, which are arranged along the sliding direction of the movable cutter 233. The two third stranded wire through-holes 240 are alternately connected with the first stranded wire through-hole 238 by the driving of the cutting drive mechanism 210.
[0008] The rotating clamp mechanism 300 is a pair, respectively cooperating with two third stranded wire through-holes 240, for clamping the stranded wire pins falling from the third stranded wire through-holes 240, and transporting them to the welding mechanism 400 for rotating two-end fusion welding.
[0009] Furthermore, the wire feeding mechanism 100 includes a wire feeding bracket 101, and a main wire feeding wheel 102 and a slave wire feeding wheel 103 are installed horizontally side by side on the front of the wire feeding bracket 101; wherein the main wire feeding wheel 102 is fixed and driven to rotate by a wire feeding motor 104; wherein the slave wire feeding wheel 103 is installed on the wire feeding bracket 101 through a wire wheel bracket 110, and the wire wheel bracket 110 is connected to the wire feeding bracket 101 through a rotating shaft 111; a quick clamp 105 is also installed on one side of the wire feeding bracket 101, and the quick clamp 105 is used to press the slave wire feeding wheel 103 tightly on the wire feeding bracket 101. On the main wire feeding wheel 102; the upper wire threading tube 108 and the lower wire threading tube 109 are also installed on the front of the wire feeding bracket 101, and the upper wire threading tube 108 and the lower wire threading tube 109 are arranged in a straight line from top to bottom, and the contact point between the main wire feeding wheel 102 and the slave wire feeding wheel 103 is located between the upper wire threading tube 108 and the lower wire threading tube 109; the top of the wire feeding bracket 101 is also provided with a changing wheel 106 and a wire pressing hook 107, the changing wheel 106 is used to change the direction of the stranded wire and vertically insert it into the upper wire threading tube 108 and the lower wire threading tube 109; the wire pressing hook 107 is used to press the stranded wire onto the changing wheel 106.
[0010] Furthermore, the stranded wire pin double-path cutting device 200 also includes a cutter body 231, a horizontal slide groove is provided on the front of the cutter body 231, the movable cutter 233 is located in the slide groove, and two second stranded wire through holes 239 corresponding to the third stranded wire through holes 240 are provided on the cutter body 231 below the movable cutter 233, the two second stranded wire through holes 239 are arranged along the sliding direction of the movable cutter 233, and the spacing between the two second stranded wire through holes 239 is twice the spacing between the two third stranded wire through holes 240; a vertical slot is provided in the middle of the front of the cutter body 231, the slot is located above the slide groove and is connected to the slide groove, and the fixed cutter 232 is fixedly installed in the slot; the movement trajectory of the rotating clamping jaw mechanism 300 is located directly below the corresponding second stranded wire through holes 239.
[0011] Furthermore, two fourth stranded wire through holes 241 are provided on the cutter body 231 above the movable cutter 233, and the two fourth stranded wire through holes 241 are respectively located directly above the two second stranded wire through holes 239; an air nozzle 236 is also provided at the air inlet of the fourth stranded wire through hole 241 on the cutter body 231, and when the second stranded wire through hole 239, the third stranded wire through hole 240 and the fourth stranded wire through hole 241 are connected at the same time, the air nozzle 236 is used to blow air into the interior.
[0012] Furthermore, the fixed cutter 232 is provided with two first stranded wire through holes 238, one is currently in use and the other is standby, and the two first stranded wire through holes 238 are arranged along a sliding direction perpendicular to the movable cutter 233; the movable cutter 233 is provided with four third stranded wire through holes 240, and the four third stranded wire through holes 240 are arranged in a rectangular shape and are symmetrical front to back and left to right; the cutting drive mechanism 210 includes a slide rail 212, a slider 213 and a cutting cylinder 211, and the slider 213 is installed on the slide rail 212, and the slider 213 is connected to the cutting cylinder 211; the slider 213 is also connected to the movable cutter 233, and a horizontal through connection hole 237 is provided in the middle of the movable cutter 233, and one end of the slider 213 is connected to the connection hole 237 with a socket connection.
[0013] Furthermore, it also includes a push cylinder 220 and a support plate 221, wherein the support plate 221 is installed on the push cylinder 220; the support plate 221 is located below the cutter body 231, and the support plate 221 is provided with a boss just below the second strand through hole 239.
[0014] Furthermore, the rotating clamp mechanism 300 includes a linear module 301, the linear module 301 is provided with a rotating motor 302, and the rotating motor 302 is installed with a clamp 303; the welding mechanism 400 includes a welding machine bracket, the welding machine bracket is installed with a three-axis platform, and the three-axis platform is installed with a laser welder; the welding machine bracket is also provided with two twisted wire pin detection sensors 600, which are respectively facing the two clamps 303, for detecting whether there are twisted wire pins on the clamps 303.
[0015] Furthermore, it also includes a stranded wire pin unloading device 500, which is located below the welding mechanism 400. The stranded wire pin unloading device 500 includes a unloading hopper 520, and a unloading chute 521 inclined to one side is provided on the unloading hopper 520; a lifting mechanism 530 is provided in the middle of the unloading hopper 520, and the top of the lifting mechanism 530 is a frustum-shaped cone, which is used to lift the stranded wire pins on the clamp; it also includes a material accumulation box 510, which is located on the unloading side of the unloading chute 521 and is used to collect the stranded wire pins.
[0016] Furthermore, the stranded wire pin feeding device 500 further includes a translation cylinder 540 , and the feeding hopper 520 is mounted on the translation cylinder 540 , and is used to drive the feeding hopper 520 to move toward the material accumulation box 510 .
[0017] Furthermore, the lifting mechanism 530 includes a piston cylinder 531 and a piston rod 532, the piston rod 532 is located in the piston cylinder 531, the top of the piston rod 532 extends out of the piston cylinder 531, and the top of the piston rod 532 is provided with a head 533, and the head 533 is a frustum of a cone; the bottom of the piston cylinder 531 is provided with a connecting head 534 for connecting to a medium pressure source; the lower surface of the head 533 is provided with a second nut 535, and the piston rod 532 is connected to the second nut 535 by threaded cooperation; a circular hole is opened in the center of the lower hopper 520, and a first nut 522 is provided at the circular hole on the lower surface of the lower hopper 520, and the piston cylinder 531 passes through the circular hole and is connected to the first nut 522 by threaded cooperation.
[0018] The beneficial effects of the present invention are as follows: the present invention uses a servo motor to feed the wire according to the set length, and the cutting cylinder drives the cutter to reciprocate left and right for rapid shearing. The cutter is divided into two ways to feed the material. When one way is sent to the welding position for welding, the other way is returned to the material taking position, thereby improving the production efficiency by reciprocating. Both the moving cutter and the fixed cutter are provided with multiple sets of twisted wire perforations, and a set of cutters can be used multiple times, saving costs. Moreover, by setting up a lifting mechanism, the twisted wire pins on the clamping jaws can be lifted up and dropped into the lower hopper, and finally slide into the material storage box. The whole process is completed in one go, which is simple and practical, and can prevent the twisted wire pins from sticking to the clamping jaws and not falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional schematic diagram of a two-way production equipment for twisted wire pins.
[0020] Figure 2 It is a partial schematic diagram of a dual-path production equipment for twisted wire pins.
[0021] Figure 3 It is a schematic diagram of the wire feeding mechanism and the double-way cutting device of the twisted wire pin.
[0022] Figure 4 It is a three-dimensional schematic diagram of the wire feeding mechanism.
[0023] Figure 5 It is a front schematic diagram of the wire feeding mechanism.
[0024] Figure 6 It is a three-dimensional schematic diagram of a twisted wire pin double-way cutting device.
[0025] Figure 7 It is a top view schematic diagram of a twisted wire pin double-way cutting device.
[0026] Figure 8 It is a schematic diagram of the overall structure of the double-path cutter mechanism.
[0027] Fig. 9 It is a schematic diagram of the internal structure of the double-path cutter mechanism.
[0028] Fig.10 It is a cross-sectional schematic diagram of a double-path cutter mechanism.
[0029] Fig.11 It is a schematic diagram of the moving cutter.
[0030] Fig.12 It is a schematic diagram of a fixed cutter.
[0031] Fig.13 It is a schematic diagram of the cooperation between the fixed cutter, the movable cutter and the cutting drive mechanism.
[0032] Fig.14 It is a schematic diagram of a device for cutting stranded wire pins.
[0033] Fig.15 It is a three-dimensional schematic diagram of the lower hopper.
[0034] Fig.16 It is a side view of the lower hopper.
[0035] Fig.17 yes Fig.16 Schematic diagram of CC section view.
[0036] In the figure:
[0037] 100-wire feeding mechanism, 101-wire feeding bracket, 102-main wire feeding wheel, 103-slave wire feeding wheel, 104-wire feeding motor, 105-quick clamp, 106-direction changing wheel, 107-wire pressing hook, 108-upper threading tube, 109-lower threading tube, 110-wire wheel bracket, 111-rotating shaft;
[0038] 200-twisted wire pin dual-path cutting device, 210-cutting drive mechanism, 211-cutting cylinder, 212-slide rail, 213-slider; 220-push cylinder, 221-support plate; 230-dual-path cutter mechanism, 231-cutter body, 232-fixed cutter, 233-moving cutter, 234-first stopper, 235-second stopper, 236-air nozzle, 237-connecting hole, 238-first twisted wire perforation, 239-second twisted wire perforation, 240-third twisted wire perforation, 241-fourth twisted wire perforation.
[0039] 300-rotating clamping mechanism, 301-linear module, 302-rotating motor, 303-clamping jaw;
[0040] 400- welding mechanism;
[0041] 500-twisted wire pin feeding device, 510-accumulation box, 520-feeding hopper, 521-feeding chute, 522-first nut, 530-lifting mechanism, 531-piston cylinder, 532-piston rod, 533-head, 534-connecting head, 535-second nut, 540-translation cylinder;
[0042] 600-Twisted wire pin detection sensor. DETAILED DESCRIPTION
[0043] In order to better understand the present invention, the technical solution of the present invention is further described below in conjunction with embodiments.
[0044] like Figure 1-17 , a double-path production equipment for twisted wire pins, comprising a wire feeding mechanism 100, a double-path cutting device 200 for twisted wire pins, a rotating clamping claw mechanism 300, a welding mechanism 400, and a twisted wire pin blanking device 500; wherein
[0045] Wire feeding mechanism
[0046] like Figure 3 , 4 5. The wire feeding mechanism 100 is used to feed the twisted wire into the twisted wire pin double-path cutting device 200 according to a certain length (the length required by the twisted wire pin).
[0047] The wire feeding mechanism 100 includes a wire feeding bracket 101, and a main wire feeding wheel 102 and a slave wire feeding wheel 103 are installed horizontally side by side on the front of the wire feeding bracket 101; the main wire feeding wheel 102 is fixed and driven to rotate by a wire feeding motor 104 (servo motor); the slave wire feeding wheel 103 is installed on the wire feeding bracket 101 through a wire wheel bracket 110, and the wire wheel bracket 110 is connected to the wire feeding bracket 101 through a rotating shaft 111; a quick clamp 105 is also installed on one side of the wire feeding bracket 101, and the quick clamp 105 is used to press the slave wire feeding wheel 103 onto the main wire feeding wheel 102.
[0048] An upper threading tube 108 and a lower threading tube 109 are also installed on the front of the wire feeding bracket 101. The upper threading tube 108 and the lower threading tube 109 are arranged in a straight line up and down, and the contact point between the main wire feeding wheel 102 and the slave wire feeding wheel 103 is located between the upper threading tube 108 and the lower threading tube 109.
[0049] A direction-changing wheel 106 and a wire pressing hook 107 are also provided on the top of the wire feeding bracket 101 . The direction-changing wheel 106 is used to change the direction of the stranded wire and vertically pass it into the upper threading tube 108 and the lower threading tube 109 ; the wire pressing hook 107 is used to press the stranded wire onto the direction-changing wheel 106 .
[0050] Twisted wire pin dual-circuit cutting device
[0051] like Figure 6-13 The twisted wire pin dual-path cutting device 200 includes a cutter body 231 and a cutting drive mechanism 210 .
[0052] like Figure 8 , 9 As shown in FIG. 10 , the cutter body 231 has a vertical notch in the middle of the front side thereof, and a horizontal slide groove in the front side thereof, wherein the notch is connected to the slide groove to form an inverted T-shaped structure.
[0053] like Fig. 9 As shown, a movable cutter 233 is slidably arranged in the slide groove (a second stopper 235 and a first stopper 234 are respectively arranged on the front and both sides of the cutter body 231 to limit the movable cutter 233 in the slide groove), and a fixed cutter 232 is bolted in the notch, and the movable cutter 233 and the fixed cutter 232 are slidably sheared in cooperation. Figure 5 As shown, the fixed cutter 232 is provided with a first stranded wire through hole 238, and the movable cutter 233 is provided with two third stranded wire through holes 240. The two third stranded wire through holes 240 are arranged along the sliding direction of the movable cutter 233, and the two third stranded wire through holes 240 are alternately connected with the first stranded wire through hole 238 by cutting off the drive mechanism 210.
[0054] like Fig.10 As shown, two second stranded wire perforations 239 corresponding to the third stranded wire perforations 240 are provided on the cutter body 231 below the movable cutter 233, and the two second stranded wire perforations 239 are arranged along the sliding direction of the movable cutter 233, and the spacing between the two second stranded wire perforations 239 is twice the spacing between the two third stranded wire perforations 240; when the third stranded wire perforation 240 on the right side is connected with the first stranded wire perforation 238, the third stranded wire perforation 240 on the left side is connected with the second stranded wire perforation 239 on the left side, and vice versa, so that the left and right reciprocating rapid shearing and two-way alternating feeding improves the utilization efficiency of the front-end servo motor and the rear-end welding mechanism.
[0055] like Fig.10 As shown, two fourth stranded wire through holes 241 are provided on the cutter body 231 above the movable cutter 233, and the two fourth stranded wire through holes 241 are respectively located directly above the two second stranded wire through holes 239; an air nozzle 236 is also provided at the air inlet of the fourth stranded wire through hole 241 on the cutter body 231, and when the second stranded wire through hole 239, the third stranded wire through hole 240 and the fourth stranded wire through hole 241 are connected at the same time, the air nozzle 236 is used to blow air into the inside, and the processed and cut stranded wire pins are blown out from the third stranded wire through hole 240 and the second stranded wire through hole 239 to prevent blockage.
[0056] like Figure 7 , 13 As shown, the cutting drive mechanism 210 includes a slide rail 212, a slider 213 and a cutting cylinder 211. The slider 213 is mounted on the slide rail 212 and connected to the cutting cylinder 211. The slider 213 is also connected to a movable cutter 233. A horizontal through-hole 237 is provided in the middle of the movable cutter 233. One end of the slider 213 is connected to the connecting hole 237 by a socket connection, so as to facilitate the removal and replacement of the movable cutter 233.
[0057] Preferred option 1:
[0058] like Fig. 9 , 11 12. The fixed cutter 232 may be provided with two first stranded wire through holes 238, one for current use and one for standby, and the two first stranded wire through holes 238 are arranged perpendicular to the sliding direction of the movable cutter 233. The movable cutter 233 is provided with four third stranded wire through holes 240, which are arranged in a rectangular shape and are symmetrical in front, back, left and right directions.
[0059] When a first stranded wire through hole 238 currently in use is excessively worn, the fixed cutter 232 is removed, rotated 180 degrees and then installed and fixed, and the spare first stranded wire through hole 238 is simply replaced and continued to be used.
[0060] Similarly, when the currently used pair of third stranded wire through-holes 240 are excessively worn, the movable cutter 233 is removed, rotated 180 degrees and then installed back, and the spare pair of third stranded wire through-holes 240 is simply replaced and continued to be used.
[0061] Preferred option 2:
[0062] like Figure 6 As shown, the device may further include a support plate 221 , which is located below the cutter body 231 . The support plate 221 is provided with a boss just below the second strand through hole 239 , and the support plate 221 is mounted on a push cylinder 220 .
[0063] The use process of the twisted wire pin double-way cutting device:
[0064] (1) The servo motor feeds the wire according to the set length, and the cutting cylinder 211 drives the cutter to reciprocate left and right to cut quickly. The cutter feeds the material in two ways. When one way is sent to the welding position for welding, the other way is returned to the material taking position, thereby improving the production efficiency.
[0065] (2) The stranded wire passes through the threading tube and enters the first stranded wire hole 238 and the third stranded wire hole 240 on the left. The movable cutter 233 is driven by the cutting cylinder 211 to move left to cut the stranded wire. At the same time, the product (stranded wire pin) is brought to the second stranded wire hole 239 on the left and falls onto the support plate 221, and then is transported away by the clamp; at this time, the first stranded wire hole 238 and the third stranded wire hole 240 on the right are aligned, and the stranded wire is driven by the servo motor to enter the third stranded wire hole 240 on the right. The cutting cylinder 211 is driven in the reverse direction, and the action is repeated to achieve continuous and rapid shearing.
[0066] Rotating jaw mechanism
[0067] like Figure 1 , 2 The rotating clamp mechanism 300 is a pair, which cooperates with two third stranded wire through-holes 240 respectively, and is used to clamp the stranded wire pins falling from the third stranded wire through-holes 240 and transport them to the welding mechanism 400 for rotating two-end fusion welding.
[0068] like Figure 2 The rotating clamp mechanism 300 includes a linear module 301, a rotating motor 302 is provided on the linear module 301, and a clamp 303 is installed on the rotating motor 302. The movement track of the clamp 303 is located directly below the corresponding second strand through hole 239.
[0069] Welding mechanism
[0070] like Figure 1The welding mechanism 400 includes a welding machine bracket, a three-axis platform is installed on the welding machine bracket, and a laser welder is installed on the three-axis platform; the welding machine bracket is also provided with two twisted wire pin detection sensors 600, which are respectively facing the two clamps 303, for detecting whether there are twisted wire pins on the clamps 303.
[0071] Twisted wire pin feeding device
[0072] like Figure 14-17 The stranded wire pin feeding device 500 is located below the welding mechanism 400 .
[0073] The stranded wire pin feeding device 500 comprises a feeding hopper 520 , and a feeding chute 521 inclined to one side is provided on the feeding hopper 520 .
[0074] like Fig.14 , and also includes a material accumulation box 510 and a translation cylinder 540, which are located on the unloading side (inclined low side) of the unloading chute 521 and are used to collect the stranded wire pins; the unloading hopper 520 is installed on the translation cylinder 540 and is used to drive the unloading hopper 520 to move toward the material accumulation box 510.
[0075] like Fig.16 , 17 A lifting mechanism 530 is provided in the middle of the lower hopper 520 for lifting the stranded wire pin on the clamp. The lifting mechanism 530 includes a piston cylinder 531 and a piston rod 532. The piston rod 532 is located in the piston cylinder 531. The top of the piston rod 532 extends out of the piston cylinder 531. A top head 533 is provided on the top of the piston rod 532. A connector 534 is provided at the bottom of the piston cylinder 531 for connecting to a medium pressure source, such as an air pump, a hydraulic station, etc.
[0076] The top head 533 is in the shape of a truncated cone, and the flat top head is used to lift the twisted wire pin, and the conical surface facilitates the sliding of the twisted wire pin.
[0077] The lower surface of the top head 533 is provided with a second nut 535, and the piston rod 532 is connected to the second nut 535 by threaded fit. A circular hole is opened in the center of the lower hopper 520, and a first nut 522 is provided at the circular hole on the lower surface of the lower hopper 520, and the piston cylinder 531 passes through the circular hole and is connected to the first nut 522 by threaded fit. Bolt connection is adopted for easy disassembly and installation.
[0078] The use process of the feeding device:
[0079] (1) When the two ends of the stranded wire pin held by the clamp are welded, the clamp will open. Under normal circumstances, the stranded wire pin will naturally fall into the material storage box 510; when the stranded wire pin is adhered to the clamp (or normalized, it is involved every time), the stranded wire pin will not fall; at this time, the translation cylinder 540 drives the lower hopper 520 until the head 533 is located directly below the clamp (stranded wire pin).
[0080] (2) The top head 533 rises to lift the stranded wire pin from the clamping jaws, and the stranded wire pin slides along the conical surface of the top head 533 and the slope of the material discharge chute 521 into the material accumulation box 510.
[0081] Working process of the double-circuit production equipment for twisted wire pins:
[0082] (1) The stranded wire passes through the wire pressing hook 107, the direction-changing wheel 106, the upper threading tube 108, between the main wire feeding wheel 102 and the slave wire feeding wheel 103, and the lower threading tube 109 in sequence; the main wire feeding wheel 102 and the slave wire feeding wheel 103 clamp the stranded wire, and the wire feeding motor 104 feeds the wire according to the set length.
[0083] (2) The stranded wire is then passed through the first stranded wire through hole 238 and cut into stranded wire pins of fixed length by the stranded wire pin double-path cutting device.
[0084] (3) Two-way rotating clamp mechanism 300, one way sends the stranded wire pin to the welding position for welding, and the other way returns to the material taking position to clamp the stranded wire pin, and the two ways reciprocate alternately.
[0085] (4) The rotating clamp mechanism 300 sends the stranded wire pin to the welding position, the welding mechanism 400 welds one end of the stranded wire pin, the rotating clamp mechanism 300 rotates the stranded wire pin 180 degrees, and then welds the other end. During welding, there is nitrogen protection all around, which can improve the welding effect and also achieve the purpose of dust prevention.
[0086] (5) The stranded wire pin unloading device 500 delivers the stranded wire pins welded on the clamping jaws 303 into the storage box 510.
[0087] (6) The twisted wire pin detection sensor 600 may be a photoelectric sensor, facing the clamping jaw 303, and used to detect whether there is a twisted wire pin on the clamping jaw 303. If there is no product, the laser head will not weld, which can protect the service life of the clamping jaw 303.
[0088] The above description is only an application embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention still fall within the protection scope of the present invention.
Claims
1. A double-channel production equipment for twisted wire pins, characterized in that: It comprises a wire feeding mechanism (100), a twisted wire pin double-path cutting device (200), a rotating clamping claw mechanism (300) and a welding mechanism (400); wherein The wire feeding mechanism (100) is used to feed the twisted wire into the twisted wire pin double-path cutting device (200) according to a certain length; The twisted wire pin dual-path cutting device (200) comprises a fixed cutter (232) which is fixedly installed, and a first twisted wire through-hole (238) is provided on the fixed cutter (232) for receiving the twisted wire sent by the wire feeding mechanism (100); and also comprises a movable cutter (233) which is slidably matched with the fixed cutter (232) and driven by the cutting drive mechanism (210), and two third twisted wire through-holes (240) are provided on the movable cutter (233), and the two third twisted wire through-holes (240) are arranged along the sliding direction of the movable cutter (233), and the two third twisted wire through-holes (240) are alternately connected with the first twisted wire through-hole (238) by the driving of the cutting drive mechanism (210); The rotating clamp mechanism (300) is a pair, respectively cooperating with two third stranded wire through-holes (240), and is used to clamp the stranded wire pins falling from the third stranded wire through-holes (240), and transport them to the welding mechanism (400) for rotating two-end fusion welding.
2. The double-channel production equipment for twisted wire pins according to claim 1, characterized in that: The wire feeding mechanism (100) comprises a wire feeding bracket (101), wherein a main wire feeding wheel (102) and a slave wire feeding wheel (103) are horizontally mounted side by side on the front of the wire feeding bracket (101); wherein the main wire feeding wheel (102) is fixed in position and driven to rotate by a wire feeding motor (104); wherein the slave wire feeding wheel (103) is mounted on the wire feeding bracket (101) via a wire wheel bracket (110), wherein the wire wheel bracket (110) is connected to the wire feeding bracket (101) via a rotating shaft (111); and a quick clamp (105) is also mounted on one side of the wire feeding bracket (101), wherein the quick clamp (105) is used to press the slave wire feeding wheel (103) onto the main wire feeding wheel. (102); an upper threading tube (108) and a lower threading tube (109) are also installed on the front of the wire feeding bracket (101), and the upper threading tube (108) and the lower threading tube (109) are arranged in a straight line from top to bottom, and the contact point between the main wire feeding wheel (102) and the slave wire feeding wheel (103) is located between the upper threading tube (108) and the lower threading tube (109); a changing wheel (106) and a wire pressing hook (107) are also provided on the top of the wire feeding bracket (101), and the changing wheel (106) is used to change the direction of the stranded wire and vertically pass it into the upper threading tube (108) and the lower threading tube (109); the wire pressing hook (107) is used to press the stranded wire onto the changing wheel (106).
3. The double-channel production equipment for stranded wire pins according to claim 1, characterized in that: The twisted wire pin double-path cutting device (200) further comprises a cutter body (231), a horizontal sliding groove is provided on the front of the cutter body (231), the movable cutter (233) is located in the sliding groove, and two second twisted wire through holes (239) corresponding to the third twisted wire through holes (240) are provided on the cutter body (231) below the movable cutter (233), the two second twisted wire through holes (239) are arranged along the sliding direction of the movable cutter (233), and the spacing between the two second twisted wire through holes (239) is twice the spacing between the two third twisted wire through holes (240); a vertical notch is provided in the middle of the front of the cutter body (231), the notch is located above the sliding groove and is connected to the sliding groove, and the fixed cutter (232) is fixedly installed in the notch; the movement trajectory of the rotating clamp mechanism (300) is located directly below the corresponding second twisted wire through holes (239).
4. The double-channel production equipment for stranded wire pins according to claim 3, characterized in that: Two fourth stranded wire through holes (241) are provided on the cutter body (231) above the movable cutter (233), and the two fourth stranded wire through holes (241) are respectively located directly above the two second stranded wire through holes (239); an air nozzle (236) is also provided at the air inlet of the fourth stranded wire through hole (241) on the cutter body (231), and when the second stranded wire through hole (239), the third stranded wire through hole (240) and the fourth stranded wire through hole (241) are connected at the same time, the air nozzle (236) is used to blow air into the interior.
5. The double-channel production equipment for stranded wire pins according to claim 4, characterized in that: The fixed cutter (232) is provided with two first stranded wire through holes (238), one of which is currently in use and the other is in standby, and the two first stranded wire through holes (238) are arranged in a direction perpendicular to the sliding direction of the movable cutter (233); the movable cutter (233) is provided with four third stranded wire through holes (240), and the four third stranded wire through holes (240) are arranged in a rectangular shape and are symmetrical in front, back, left and right directions; the cutting drive mechanism (210) comprises a slide rail (212), a slider (213) and a cutting cylinder (211), the slider (213) being mounted on the slide rail (212), and the slider (213) being connected to the cutting cylinder (211); the slider (213) is also connected to the movable cutter (233), and a horizontally through connection hole (237) is provided in the middle of the movable cutter (233), and one end of the slider (213) is connected to the connection hole (237) by spigot connection.
6. The double-channel production equipment for stranded wire pins according to claim 3, characterized in that: It also includes a horizontal push cylinder (220) and a support plate (221), wherein the support plate (221) is mounted on the horizontal push cylinder (220); the support plate (221) is located below the cutter body (231), and the support plate (221) is provided with a boss directly below the second strand through hole (239).
7. The double-channel production equipment for twisted wire pins according to claim 1, characterized in that: The rotating clamp mechanism (300) comprises a linear module (301), a rotating motor (302) is provided on the linear module (301), and a clamp (303) is installed on the rotating motor (302); the welding mechanism (400) comprises a welding machine bracket, a three-axis platform is installed on the welding machine bracket, and a laser welder is installed on the three-axis platform; the welding machine bracket is also provided with two twisted wire pin detection sensors (600), which are respectively facing the two clamps (303) and are used to detect whether there are twisted wire pins on the clamps (303).
8. The double-path production equipment for twisted wire pins according to claim 1, characterized in that: The invention also includes a stranded wire pin unloading device (500) located below the welding mechanism (400), wherein the stranded wire pin unloading device (500) includes a unloading hopper (520), wherein the unloading hopper (520) is provided with an unloading chute (521) inclined to one side; a lifting mechanism (530) is provided in the middle of the unloading hopper (520), wherein the top of the lifting mechanism (530) is in the shape of a truncated cone and is used to lift the stranded wire pins on the clamping jaws; and an accumulation box (510) is also included, which is located on the unloading side of the unloading chute (521) and is used to collect the stranded wire pins.
9. The double-channel production equipment for stranded wire pins according to claim 8, characterized in that: The stranded wire pin feeding device (500) further comprises a translation cylinder (540), and the feeding hopper (520) is mounted on the translation cylinder (540) and is used to drive the feeding hopper (520) to move towards the material accumulation box (510).
10. The double-channel production equipment for twisted wire pins according to claim 8, characterized in that: The lifting mechanism (530) comprises a piston cylinder (531) and a piston rod (532), wherein the piston rod (532) is located in the piston cylinder (531), the top of the piston rod (532) protrudes out of the piston cylinder (531), and a top head (533) is provided at the top of the piston rod (532), and the top head (533) is in the shape of a truncated cone; a connecting head (534) is provided at the bottom of the piston cylinder (531) for connecting to a medium pressure source; a second nut (535) is provided on the lower surface of the top head (533), and the piston rod (532) is connected to the second nut (535) by threaded engagement; a circular hole is provided at the center of the lower hopper (520), and a first nut (522) is provided at the circular hole on the lower surface of the lower hopper (520), and the piston cylinder (531) passes through the circular hole and is connected to the first nut (522) by threaded engagement.
Citation Information
Patent Citations
Stranded wire pin automatic production machine
CN109473850A
Automatic wire cutting and welding device
CN109659790B
Automatic cutting and welding all-in-one machine for stranded wire contact pins
CN209349683U
Full-automatic cut-off machine for stranded wire contact pins
CN209647486U
Double-path production equipment for stranded wire contact pin
CN213856814U