Waste recycling device
By introducing cutting components and hydraulic cylinders into the waste recycling device and combining the gear structure, the problem of poor sludge cleaning effect in the existing technology is solved, efficient cutting and recycling of large sludge, and cleaning efficiency and stability are improved sex.
Patent Information
- Application Number
- CN202011175952.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2040-10-28
Smart Images

Figure CN112495536B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of dredging equipment, and in particular to a waste recovery device. Background Art
[0002] There are unforeseen dirt in the seawater intake open channel of the nuclear power plant, especially in the water intake area between the forebay and the coarse grid, where the mud at the bottom of the pool is seriously silted. In order to crush, remove and retrieve the sludge, in the prior art, the sludge is crushed, removed and retrieved by installing a sludge suction pipe on the motor frame. However, when using the prior art for waste recycling, it is found that when the sludge volume is large and the adsorption force is strong, even if the output power of the motor is increased, the sludge suction pipe cannot effectively remove such waste, and the cleaning effect is poor. Summary of the invention
[0003] The purpose of the present application is to solve at least one of the technical problems existing in the prior art, to provide a waste recovery device, and to improve the cleaning efficiency of sludge with large volume and strong adsorption capacity.
[0004] An embodiment of the present application provides a waste recycling device, including: a body, a transmission component, a cutting component, a recycling component and a motor.
[0005] The transmission assembly includes a first rotating shaft, a second rotating shaft, a first gear, a second gear, a third gear, a fourth gear, a first transmission chain and a second transmission chain. Both ends of the first rotating shaft pass through the body. The first gear is located on one side of the body, and the second gear is located on the other side of the body. The first gear and the second gear are respectively mounted on both ends of the first rotating shaft, and the first rotating shaft is connected to the output end of the motor.
[0006] Both ends of the second rotating shaft pass through the machine body, the third gear is located on one side of the machine body, and the fourth gear is located on the other side of the machine body. The third gear and the fourth gear are respectively sleeved on both ends of the second rotating shaft, the first transmission chain is sleeved on the first gear and the third gear, the second transmission chain is sleeved on the second gear and the fourth gear, the feed baffle at the feed inlet of the recovery component is sleeved on the second rotating shaft, and the cutting component is sleeved on the second rotating shaft and is located inside the feed baffle.
[0007] Furthermore, the embodiment of the present application further comprises a first hydraulic cylinder, which is movably connected to the machine body, and a piston rod of the first hydraulic cylinder is connected to the outer surface of the feed baffle.
[0008] Furthermore, the cutting assembly includes an external baffle and a cutting device, the external baffle and the cutting device are sleeved on the second rotating shaft, and the cutting device is located inside the external baffle.
[0009] Furthermore, the embodiment of the present application further comprises a second hydraulic cylinder, which is movably connected to the machine body, and a piston rod of the second hydraulic cylinder is connected to the outer surface of the outer baffle.
[0010] Furthermore, the cutting assembly includes a main body and at least two blades with different blade widths distributed on the surface of the main body, and the main body is sleeved on the second rotating shaft.
[0011] Furthermore, the machine body includes a first fixing bracket, a second fixing bracket and a third fixing bracket.
[0012] The second fixing bracket is fixed to one end of the first fixing bracket, and the third fixing bracket is fixed to the other end of the first fixing bracket.
[0013] The first rotating shaft and the second rotating shaft pass through the second fixing bracket and the third fixing bracket, and the first rotating shaft is located between the first fixing bracket and the second rotating shaft.
[0014] Furthermore, the transmission assembly also includes a fifth gear, which is sleeved on the first cylindrical protrusion on one side of the body, the fifth gear is located between the first gear and the third gear, and the first transmission chain is sleeved on the fifth gear.
[0015] Furthermore, the transmission assembly also includes a sixth gear, which is sleeved on the second cylindrical protrusion on one side of the body, the sixth gear is located between the second gear and the fourth gear, and the second transmission chain is sleeved on the sixth gear.
[0016] Furthermore, the motor is a bidirectional transmission motor.
[0017] Compared with the prior art, the above embodiment realizes the cutting of larger sludge by adding a cutting assembly and sleeves the cutting assembly and the external baffle on the rotating shaft. The cut sludge is then adsorbed and recovered by the recovery assembly, thereby realizing waste recovery and improving the cleaning effect.
[0018] The above-mentioned embodiment is connected to the feed baffle by the piston rod of the hydraulic cylinder to control the angle of the feed baffle, thereby adjusting the cutting and adsorption angles according to different situations, thereby improving the efficiency of sludge cutting and cleaning.
[0019] The above embodiment improves the stability of the movement of the device by adding a gear on each of the left and right sides of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present application is further described below with reference to the accompanying drawings and embodiments;
[0021] Figure 1 is a front view of a waste recycling device in one embodiment;
[0022] Figure 2 A top view of a waste recycling device in one embodiment;
[0023] Figure 3It is a sectional view of a waste recycling device in an embodiment. Detailed implementation manners
[0024] This section will describe in detail the specific embodiments of the present application. The preferred embodiments of the present application are shown in the drawings. The function of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present application, but it should not be construed as a limitation on the protection scope of the present application.
[0025] In order to crush, remove and retrieve sludge, in the prior art, a sludge suction pipe is installed on a motor frame to crush, remove and retrieve sludge. However, when using the prior art for waste recycling, it is found that when the sludge has a large volume and strong adsorption force, even if the output power of the motor is increased, the sludge suction pipe cannot effectively remove such waste, and the cleaning effect is poor.
[0026] To solve the above technical problems, as Figure 1 , Figure 2 and Figure 3 shown, a waste recycling device is provided, including: a body, a transmission assembly, a cutting assembly, a recycling assembly and a motor 23.
[0027] The transmission assembly includes a first rotating shaft 1, a second rotating shaft 2, a first gear 3, a second gear 4, a third gear 5, a fourth gear 6, a first transmission chain 7 and a second transmission chain 8. Both ends of the first rotating shaft 1 pass through the body. The first gear 3 is located on one side of the body, and the second gear 4 is located on the other side of the body. The first gear 3 and the second gear 4 are respectively sleeved on both ends of the first rotating shaft 1. The first rotating shaft 1 is connected to the output end of the motor 23, and the input end of the motor 23 is exposed outside the body for connecting to an external intelligent control device.
[0028] In this embodiment, the body includes a first fixing bracket 9, a second fixing bracket 10 and a third fixing bracket 11.
[0029] The second fixing bracket 10 is fixed at one end of the first fixing bracket 9, and the third fixing bracket 11 is fixed at the other end of the first fixing bracket 9.
[0030] The first rotating shaft 1 and the second rotating shaft 2 pass through the second fixing bracket 10 and the third fixing bracket 11. The first rotating shaft 1 is located between the first fixing bracket 9 and the second rotating shaft 2. The input port of the motor 23 passes through the first fixing bracket 9.
[0031] In this embodiment, the first fixing bracket 9, the second fixing bracket 10 and the third fixing bracket 11 form a "冂"-shaped structure. The above fixing brackets can be fixed by welding.
[0032] In this embodiment, the second fixing bracket 10 and the third fixing bracket 11 are both hollow structures, that is, there is enough space in the middle of the bracket for the first rotating shaft 1, the second rotating shaft 2 and other components to pass through.
[0033] Among them, the sleeve arrangement of the first gear 3 and the second gear 4 and the first rotating shaft 1 can be a nested arrangement, that is, there is an aperture at the center of the first gear 3 and the second gear 4, and the shape and size of the aperture are the same as the cross-sectional shape and size of the first rotating shaft 1. Welding can also be adopted, that is, the first gear 3 and the second gear 4 are welded and fixed to the two ends of the first rotating shaft 1 on the side close to the body. Screws can also be used for fixed connection, that is, the first gear 3 and the second gear 4 are provided with a sleeve on the side close to the body, and matching screw holes are provided on the sleeve and the first rotating shaft 1. After the first rotating shaft 1 is inserted into the sleeve, it is fixedly connected according to the combination of the screw and the screw hole. In this embodiment, there is no limitation on the manner in which the first gear 3 and the second gear 4 are respectively sleeved on the first rotating shaft 1.
[0034] In addition, when the first gear 3 and the second gear 4 are nested with the first rotating shaft 1, the cross-section of the first rotating shaft 1 can be a regular polygon or a circle, and correspondingly, the center aperture shapes of the first gear 3 and the second gear 4 are also regular polygons or circles.
[0035] Both ends of the second rotating shaft 2 pass through the machine body, the third gear 5 is located on one side of the machine body, and the fourth gear 6 is located on the other side of the machine body. The third gear 5 and the fourth gear 6 are respectively sleeved on the two ends of the second rotating shaft 2, the first transmission chain 7 is sleeved on the first gear 3 and the third gear 5, the second transmission chain 8 is sleeved on the second gear 4 and the fourth gear 6, the feed baffle 12 at the feed port of the recovery component is sleeved on the second rotating shaft 2, and the cutting component is sleeved on the second rotating shaft 2 and is located inside the feed baffle 12.
[0036] In this embodiment, since the output end of the motor 23 is connected to the first rotating shaft 1, the first gear 3 and the third gear 5 are driven to rotate through the first rotating shaft 1, and then the second gear 4 and the fourth gear 5 are driven to rotate through the transmission chain, and finally the second rotating shaft 2 and the cutting assembly mounted on the second rotating shaft 2 are driven to rotate to achieve cutting.
[0037] Among them, the sleeve arrangement of the third gear 5 and the fourth gear 6 and the second rotating shaft 2 can be a nested arrangement, that is, there is an aperture at the center of the third gear 5 and the fourth gear 6, and the shape and size of the aperture are the same as the cross-sectional shape and size of the second rotating shaft 2. Welding can also be used, that is, the third gear 5 and the fourth gear 6 are welded and fixed to the two ends of the second rotating shaft 2 on the side close to the body. Screws can also be used for fixed connection, that is, the third gear 5 and the fourth gear 6 are provided with sleeves on the side close to the body, and matching screw holes are provided on the sleeve and the second rotating shaft 2. After the second rotating shaft 2 is inserted into the sleeve, it is fixedly connected according to the combination of the screws and the screw holes. In this embodiment, there is no limitation on the way the third gear 5 and the fourth gear 6 are respectively sleeved on the second rotating shaft 2.
[0038] In addition, when the third gear 5 and the fourth gear 6 are nested with the second rotating shaft 2, the cross-section of the second rotating shaft 2 can be a regular polygon or a circle, and accordingly, the center aperture shape of the third gear 5 and the fourth gear 6 is also a regular polygon or a circle.
[0039] In one embodiment, the cutting assembly includes an external baffle 16 and a cutting device, the external baffle 16 and the cutting device are sleeved on the second rotating shaft 2, and the cutting device is located inside the external baffle 16. The cutting device includes a main body 13 and at least two blades 14 with different blade widths distributed on the surface of the main body 13, and the main body 13 is sleeved on the second rotating shaft 2.
[0040] In this embodiment, the main body 13 of the cutting device can be a cylinder or a prism. Similar to the sleeve arrangement of the above-mentioned gear and transmission shaft, the sleeve arrangement of the main body 13 of the cutting device and the second rotating shaft 2 can be a nested arrangement, that is, there is an aperture at the center of the main body 13 of the cutting device, and the shape and size of the aperture are the same as the cross-sectional shape and size of the second rotating shaft 2. Welding can also be used, that is, the main body 13 of the cutting device is welded and fixed to the second rotating shaft 2. Screws can also be used for connection. In this embodiment, there is no limitation on the sleeve arrangement of the main body 13 of the cutting device and the second rotating shaft 2.
[0041] In this embodiment, the blade 14 on the surface of the main body 13 can be welded to the main body. A vertical rod can also be set on the surface of the main body 13 of the cutting device, and a corresponding hole is set on the blade 14, and the blade 14 and the main body 13 are fixed by setting the hole on the blade 14 on the vertical rod.
[0042] In this embodiment, the recycling component includes an adsorption component 15 and a feed baffle 12. The adsorption component includes a housing and an adsorber. The adsorber is a self-powered component with a sucking function, and the sludge is adsorbed by being wrapped by the housing. The housing of the adsorption component is integrally connected to the feed baffle 12, which is equivalent to an extension of the feed baffle 12 and can be placed in the middle of the "冂" structure formed by the above three fixed brackets. The housing of the adsorption component is also connected and fixed to the outer baffle 16 of the cutting device to form a wrapping of the main body 13 of the cutting device. When the cutting device cuts the sludge, the adsorber operates, so that the cut sludge enters from the space between the feed baffle 12 and the main body 13 of the cutting device and is adsorbed into the space formed by the recycling component and the outer baffle 16.
[0043] In one embodiment, the waste recycling device further includes a first hydraulic cylinder 17. The first hydraulic cylinder 17 is movably connected to the machine body, and the piston rod of the first hydraulic cylinder 17 is connected to the outer surface of the feed baffle 12.
[0044] In this embodiment, the first fixed bracket 9 is a bracket plate, and a structure perpendicular to the bracket plate is integrally provided on the first fixed bracket 9. The non-piston rod end of the first hydraulic cylinder 17 can be movably connected to this structure on the first fixed bracket 9 by screws. A connection point is provided at the edge of the outer surface of the feed baffle 12 close to the main body 13 of the cutting device, and this connection point can be a ring or a zero point with a screw hole. The piston rod of the first hydraulic cylinder 17 is connected to the connection point on the outer surface of the feed baffle 12, so that when the hydraulic cylinder operates, the feed baffle 12 is moved by the telescopic movement of the piston rod, and the space between the feed baffle 12 and the main body 13 of the cutting device is adjusted. Since the adsorption force brought by the adsorption component needs to be output from the space between the feed baffle 12 and the main body 13 of the cutting device, the adjustment of the adsorption area can be realized.
[0045] In one embodiment, the waste recycling device further includes a second hydraulic cylinder 18. The second hydraulic cylinder 18 is movably connected to the machine body, and the piston rod of the second hydraulic cylinder 18 is connected to the outer surface of the outer baffle 16.
[0046] In this embodiment, the first fixed bracket 9 is a bracket plate, and a structure perpendicular to the bracket plate is integrally provided on the first fixed bracket 9. The non-piston rod end of the second hydraulic cylinder 18 can be movably connected to this structure on the first fixed bracket 9 by screws. A connection point is provided at the edge of the outer surface of the outer baffle 16 close to the main body 13 of the cutting device, and this connection point can be a ring or a zero point with a screw hole. The piston rod of the second hydraulic cylinder 18 is connected to the connection point on the outer surface of the outer baffle 16, so that when the hydraulic cylinder operates, the outer baffle 16 is moved by the telescopic movement of the piston rod, and the range of the outer baffle 16 covering the main body 13 of the cutting device is adjusted. Therefore, the adjustment of the cuttable area of the device can be realized.
[0047] The first hydraulic cylinder 17 and the second hydraulic cylinder 18 can be controlled by an external controller, which will not be described in detail here.
[0048] In one embodiment, the transmission assembly further includes a fifth gear 19 , the fifth gear sleeve 19 is disposed on the first cylindrical protrusion 20 on one side of the body, the fifth gear 19 is located between the first gear 3 and the third gear 5 , and the first transmission chain 7 is sleeved on the fifth gear 19 .
[0049] The transmission assembly also includes a sixth gear 21 , which is sleeved on a second cylindrical protrusion 22 on one side of the body. The sixth gear 21 is located between the second gear 4 and the fourth gear 6 , and the second transmission chain 8 is sleeved on the sixth gear 21 .
[0050] In this embodiment, one end of the first cylindrical protrusion 20 and one end of the second cylindrical protrusion 22 are fixedly connected to the second fixed bracket 10 and the third fixed bracket 11 respectively. The fifth gear 19 and the sixth gear 21 are respectively sleeved on the other end of the first cylindrical protrusion 20 and the other end of the second cylindrical protrusion 22. Among them, the part where the first cylindrical protrusion 20 and the second cylindrical protrusion 22 are connected to the fixed bracket is a telescopic rod, that is, it can drive the other end to move up and down. The first cylindrical protrusion 20 and the second cylindrical protrusion 22 can control the telescopic rod part through the controller.
[0051] In this embodiment, when the first transmission chain 7 and the second transmission chain 8 become loose or misaligned, the transmission chain is tightened or reset by controlling the telescopic rod portion of the first cylindrical protrusion 20 or the second cylindrical protrusion 22, thereby ensuring transmission efficiency.
[0052] In one embodiment, the motor 23 is a bidirectional transmission motor to achieve adjustment of the cutting direction.
[0053] The above is a preferred embodiment of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications are also considered to be within the scope of protection of the present application.
Claims
1. A waste recycling device, characterized in that: include: A machine body, a transmission assembly, a cutting assembly, a recovery assembly, a motor, a first hydraulic cylinder and a second hydraulic cylinder; The transmission assembly includes a first rotating shaft, a second rotating shaft, a first gear, a second gear, a third gear, a fourth gear, a first transmission chain, and a second transmission chain. Both ends of the first rotating shaft pass through the machine body. The first gear is located on one side of the machine body, and the second gear is located on the other side of the machine body. The first gear and the second gear are respectively sleeved on both ends of the first rotating shaft. The first rotating shaft is connected to the output end of the motor. Both ends of the second rotating shaft pass through the machine body, the third gear is located on one side of the machine body, and the fourth gear is located on the other side of the machine body. The third gear and the fourth gear are respectively sleeved on both ends of the second rotating shaft, the first transmission chain is sleeved on the first gear and the third gear, the second transmission chain is sleeved on the second gear and the fourth gear, the feed baffle at the feed inlet of the recovery component is sleeved on the second rotating shaft, and the cutting component is sleeved on the second rotating shaft and located inside the feed baffle; The first hydraulic cylinder is movably connected to the machine body, and the piston rod of the first hydraulic cylinder is connected to the outer surface of the feed baffle; The cutting assembly comprises an external baffle and a cutting device, wherein the external baffle and the cutting device are sleeved on the second rotating shaft, and the cutting device is located inside the external baffle; The second hydraulic cylinder is movably connected to the machine body, and the piston rod of the second hydraulic cylinder is connected to the outer surface of the external baffle; The recovery component includes an adsorption component and a feed baffle. The adsorption component includes an outer shell and an adsorption machine. The adsorption machine is a self-powered component with an adsorption function. The outer shell of the adsorption component is integrally connected to the feed baffle. The outer shell of the adsorption component is also connected and fixed to the external baffle of the cutting device to form a package for the cutting device body.
2. The waste recycling device according to claim 1, characterized in that: The cutting device comprises a main body and at least two blades with different blade widths distributed on the surface of the main body, and the main body is sleeved on the second rotating shaft.
3. The waste recycling device according to claim 1, characterized in that: The body includes a first fixing bracket, a second fixing bracket and a third fixing bracket; The second fixing bracket is fixed to one end of the first fixing bracket, and the third fixing bracket is fixed to the other end of the first fixing bracket; The first rotating shaft and the second rotating shaft pass through the second fixing bracket and the third fixing bracket, and the first rotating shaft is located between the first fixing bracket and the second rotating shaft.
4. The waste recycling device according to claim 1, characterized in that: The transmission assembly also includes a fifth gear, which is sleeved on the first cylindrical protrusion on one side of the body, the fifth gear is located between the first gear and the third gear, and the first transmission chain is sleeved on the fifth gear.
5. The waste recycling device according to claim 1 or 4, characterized in that: The transmission assembly also includes a sixth gear, which is sleeved on the second cylindrical protrusion on one side of the body, the sixth gear is located between the second gear and the fourth gear, and the second transmission chain is sleeved on the sixth gear.
6. The waste recycling device according to claim 1, characterized in that: The motor is a bidirectional transmission motor.
