Automatic production line for barreled snail noodle
By designing an automated snail noodle barrel production line including a barrel splitting mechanism, an automatic feeding mechanism and an automatic capping machine, the existing snail noodle packaging production line has been solved, and automated production has been achieved, reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202011626450.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-31
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2040-12-31
AI Technical Summary
The existing snail noodle packaging production line has problems such as frequent manual operations, high cost, large area and low efficiency.
An automated production line of snail noodles barrels including a barrel splitting mechanism, a packaging bucket conveying line, a material bag automatic loading mechanism, a spoon loading machine, a cake feeding mechanism, an automatic capping machine and a barrel cover assembly machine is designed. Through the coordinated work of these components, the automatic loading of the packaging bucket, the automatic loading of the material bag, the automatic loading of the spoon and the automatic capping of the bucket cover is realized.
The automated production of snail noodle packaging has been realized, the frequency and cost of manual operation has been reduced, the production efficiency has been improved, and the area has been reduced through reasonable equipment layout.
Smart Images

Figure CN112623370B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a production line, in particular to an automatic production line for barreled river snail noodle. Background Art
[0002] Most of the current snail noodle packaging is still done manually by placing the materials in the packaging box for packaging, which is costly and inefficient. Although there are some mechanized ones now, there are still many problems. The existing mechanization requires manual placement of materials on the conveyor line one by one, and then the materials are conveyed to the robot through the conveyor line to grab and place the materials into the packaging barrel, or directly drop them into the packaging barrel. Or put the packaging barrel on the conveyor line, and then manually put the materials into the packaging barrel one by one, and then transport the packaging barrel to the packaging location. Servo material sorting line: Through a large number of servo motors, belts and sensor modules, the materials can be arranged quickly and neatly. Disadvantages: large footprint; extremely high cost. Spider-arm parallel robot: through its own supporting visual system; compared with other robots, it can identify and grab materials more quickly, and is widely used in the food industry; Disadvantages: high cost. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide an automatic production line for barreled river snail noodle.
[0004] The technical solution to solve the above technical problems is: an automatic production line for barreled snail noodles, including a barrel dividing mechanism, a packaging barrel conveyor line, an automatic material bag feeding mechanism, a spoon feeding machine, a powder cake feeding mechanism, an automatic capping machine and a barrel cover assembly machine, wherein the barrel dividing mechanism, the automatic material bag feeding mechanism, the spoon feeding machine, the powder cake feeding mechanism, the automatic capping machine and the barrel cover assembly machine are respectively connected to the packaging barrel conveyor line, the barrel dividing mechanism is located at one end of the packaging barrel conveyor line, the barrel dividing mechanism unloads the packaging barrel onto the packaging barrel conveyor line, the barrel cover assembly machine is located at the other end of the packaging barrel conveyor line, and the material bag is automatically fed to the packaging barrel conveyor line. The automatic feeding mechanism, spoon feeding machine, powder feeding mechanism and automatic capping machine are respectively arranged on the side of the packaging barrel conveyor line between the barrel dividing mechanism and the barrel cover assembly machine; when unloading, the barrel dividing mechanism unloads the packaging barrel to the packaging barrel conveyor line, and the packaging barrel moves forward on the packaging barrel conveyor line, and when passing through the material bag automatic feeding mechanism, spoon feeding machine and powder feeding mechanism, the material bag, spoon and powder are unloaded into the packaging barrel in turn. The packaging barrel with good small materials continues to move forward, moves to the barrel cover assembly machine, and unloads the lid through the automatic capping machine and the barrel cover assembly machine and covers the lid on the packaging barrel.
[0005] A further technical solution of the present invention is: the barrel dividing mechanism includes a barrel placement slot and a barrel dividing assembly, the barrel dividing assembly is arranged at the lower end of the barrel placement slot, the barrel dividing assembly includes a baffle and a baffle cylinder, the baffle and the baffle cylinder are connected, the barrel dividing assembly includes a first barrel dividing assembly and a second barrel dividing assembly, the baffle of the first barrel dividing assembly is located at the edge of the protrusion of the first packaging barrel, the baffle of the second barrel dividing assembly is located at the edge of the protrusion of the second packaging barrel, and the lower end of the barrel placement slot is located above the packaging barrel conveyor line.
[0006] The automatic material bag feeding mechanism includes a material bag loader, a material bag conveyor line and a material bag unloader. The material bag loader includes a material bag placement container and a material bag conveyor belt. The material bag conveyor belt is provided with a material bag support plate. The lower end of the material bag conveyor belt is located in the material bag placement container, the upper end of the material bag conveyor belt is located above the material bag conveyor line, and the material bag unloader is provided with a material bag suction cup.
[0007] The automatic material bag feeding mechanism also includes a return chute, which is arranged on the bracket in an inclined manner. The higher end of the return chute is located below the output end of the material bag conveyor line, and the lower end of the return chute is located in the material bag placement container.
[0008] The spoon loader includes a vibration plate, a spoon slide, a continuous air blow pipe and an intermittent air blow pipe. The spoon slide is arranged at the outlet of the vibration plate, the inlet end of the spoon slide is connected to the outlet of the vibration plate, the continuous air blow pipe is arranged at the inlet end of the spoon slide, and the intermittent air blow pipe is arranged at the outlet end of the spoon slide.
[0009] The utility model also comprises a spoon channel, which is a hollow structure with openings at both ends, and the entrance of the spoon channel is located below the exit of the spoon slideway.
[0010] The powder feeding mechanism includes a powder conveyor, a powder conveyor line and a powder loader. The powder conveyor includes a powder placement container and a powder conveyor belt. The powder conveyor belt is provided with a powder support plate. One end of the powder conveyor belt is located in the powder placement container, and the other end of the powder conveyor belt is located above the powder conveyor line. The powder loader is provided with a powder suction cup.
[0011] Belt baffles are arranged on the brackets on both sides of the powder puff conveyor belt, and a powder puff passage through which only one powder puff can pass is formed between the two belt baffles.
[0012] The automatic cap separating machine comprises a cap loading line, a cap conveying line, a cap separating assembly and a transplanting conveying line. The cap loading line comprises a cap placing groove, a cap conveying belt and a conveying chute. The cap conveying belt is provided with a cap tray which can only stand one cap. The lower end of the cap conveying belt is located in the cap placing groove. The upper end of the cap conveying belt is connected to the cap conveying line through the conveying chute. A cap baffle is provided at the upper end of the cap conveying belt. The gap between the cap baffle and the cap conveying belt is a cap conveying channel which can only allow one cap to pass through. A height detector is provided on the cap separating assembly. The transplanting conveying line is connected to the cylinder.
[0013] The barrel cover assembly machine includes a barrel input line, a transfer mechanism, a lower cover mechanism and a barrel output line. The transfer mechanism includes a fixed plate and a turntable. The turntable is located above the fixed plate. A plurality of barrel grooves that can accommodate packaging barrels are respectively arranged around the turntable. A movable suction cup is provided on the lower cover mechanism. The barrel output line is connected to the barrel input line through the transfer mechanism. A toggle member is provided on the barrel output line. The toggle member is movably mounted on a slide rail. The toggle end of the toggle member is a toggle end that can toggle the packaging barrel.
[0014] Due to the adoption of the above technical solution, the automatic production line for barreled snail rice noodle of the present invention has the following beneficial effects:
[0015] 1. Through the cooperation of the first barrel sub-assembly and the second barrel sub-assembly in the barrel sub-mechanism, the packaging barrels at the bottom fall one by one, and the material is automatically unloaded. The material bags are loaded and unloaded through the material bag loading machine, the material bag conveyor line and the material bag unloading machine to realize automatic loading and unloading. The spoon is vibrated to the spoon slide by the vibration plate, and then the spoons are blown into the barrel one by one by the cylinder to realize mechanized automatic loading. The powder is conveyed to the powder conveyor line by the powder tray on the powder conveyor belt, and the powder suction cup absorbs the powder and places it in the packaging barrel to complete the automatic loading of the powder. The lids are conveyed to the lid conveyor line one by one through the lid loading line, and the lids on the reverse side can be turned into the front side by falling and flipping through the transplanting conveyor line. Then the lids are conveyed to the next device one by one. Automatic loading and unloading of barreled snail noodles packaging is realized.
[0016] 2. The packaging barrel is transferred from the barrel input line to the turntable. The barrel input line continues to convey each packaging barrel into each barrel groove of the turntable. The turntable continues to rotate, and the packaging barrel in the barrel groove of the turntable also rotates. When the packaging barrel rotates to the bottom of the lower cover mechanism, the lower cover mechanism sucks the lid and covers the packaging barrel, so that the lid and the packaging barrel are closed. The toggle piece extends to the side of the barrel groove of the turntable through the cylinder. The turntable continues to rotate. Finally, the packaging barrel with the lid is transmitted to the side of the barrel output line and is located on the side of the toggle piece. The cylinder contracts and toggle the packaging barrel to the output belt of the barrel output line. Through the position of the turntable and the toggle piece, the barrel output line can be transmitted in any direction, reducing the use of the site.
[0017] Below, the technical features of the automatic production line for barreled snail rice noodle of the present invention are further described in conjunction with the accompanying drawings and specific embodiments of the specification. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 : Schematic diagram of the structure of the automatic production line for barreled snail rice noodle.
[0019] Figure 2 : Schematic diagram of the structure of the bucket mechanism.
[0020] Figure 3 : Schematic diagram of the structure of the automatic feeding mechanism for material bags.
[0021] Figure 4 : Schematic diagram of the structure of the spoon loader.
[0022] Figure 5 : Schematic diagram of the structure of the powder feeding mechanism.
[0023] Figure 6 : Schematic diagram of the structure of the automatic capping machine.
[0024] Figure 7 : Schematic diagram of the structure of the barrel cover assembly machine.
[0025] In the above drawings, the descriptions of the reference numerals are as follows:
[0026] 1- barrel separation mechanism, 2- packaging barrel conveyor line, 3- material bag automatic feeding mechanism, 4- spoon feeding machine, 5- powder feeding mechanism, 6- automatic capping machine, 7- barrel cap assembly machine, 8- packaging barrel;
[0027] 11-barrel placement slot, 12-barrel sub-assembly, 13-first barrel sub-assembly, 14-second barrel sub-assembly;
[0028] 31- material bag loader, 311- material bag placement container, 312- material bag conveyor belt, 313- material bag support plate, 32- material bag conveyor line, 33- material bag unloader, 34- material bag suction cup, 35- transition belt, 36- return slide, 37- material bag chute;
[0029] 41-vibration plate, 42-spoon slide, 43-continuous air blowing pipe, 44-intermittent air blowing pipe, 45-spoon channel, 46-spoon baffle, 47-blocking cylinder;
[0030] 51-powder conveyor, 511-powder placing container, 512-powder conveyor belt, 513-powder support plate, 52-powder conveyor line, 53-powder loader, 54-powder suction cup, 55-belt baffle, 56-powder guide groove;
[0031] 61-cap loading line, 611-cap placement slot, 612-cap conveyor belt, 613-conveying chute, 614-cap tray, 615-cap baffle, 62-cap conveyor line, 63-cap separation assembly, 631-micro switch sensor, 632-first cylinder assembly, 633-second cylinder assembly, 64-transplanting conveyor line; 65-cap, 66-conveyor belt;
[0032] 71-barrel input line, 72-transfer mechanism, 721-fixed plate, 722-turntable, 723-barrel groove, 73-lower cover mechanism, 731-single-axis manipulator, 732-downward pressure cylinder, 74-barrel output line, 741-sliding piece, 75-lid suction cup. DETAILED DESCRIPTION
[0033] A barrel-packed automatic production line for snail noodle comprises a barrel-splitting mechanism 1, a barrel conveying line 2, an automatic material bag feeding mechanism 3, a spoon feeding machine 4, a powder cake feeding mechanism 5, an automatic capping machine 6 and a barrel cover assembling machine 7, wherein the barrel-splitting mechanism 1, the automatic material bag feeding mechanism 3, the spoon feeding machine 4, the powder cake feeding mechanism 5, the automatic capping machine 6 and the barrel cover assembling machine 7 are respectively connected to the barrel conveying line 2, the barrel-splitting mechanism 1 is located at one end of the barrel conveying line 2, the barrel-splitting mechanism 1 unloads the barrel onto the barrel conveying line 2, the barrel cover assembling machine 7 is located at the other end of the barrel conveying line 2, the automatic material bag feeding mechanism 3, the spoon feeding machine 4, the powder cake feeding mechanism 5 and the automatic capping machine 6 are respectively arranged at the barrel conveying line 2, and the barrel conveying line 2 is connected to the barrel conveying line 2. On the side of the packaging barrel conveyor line 2 between the barrel dividing mechanism 1 and the barrel cover assembly machine 7, according to the packaging habits, an automatic material bag feeding mechanism 3, a spoon feeding machine 4, a powder cake feeding mechanism 5 and an automatic cap dividing machine 6 are sequentially arranged between the barrel dividing mechanism 1 and the barrel cover assembly machine 7. When unloading, the barrel dividing mechanism 1 unloads the packaging barrel to the packaging barrel conveyor line 2, and the packaging barrel moves forward on the packaging barrel conveyor line 2, and unloads material bags, spoons and powder cakes into the packaging barrel in turn when passing through the automatic material bag feeding mechanism 3, the spoon feeding machine 4 and the powder cake feeding mechanism 5. The packaging barrel with good small materials continues to move forward, moves to the barrel cover assembly machine 7, and unloads the lid through the automatic cap dividing machine 6 and the barrel cover assembly machine 7 and covers the lid on the packaging barrel.
[0034] The barrel separation mechanism 1 includes a barrel placement slot 11 and a barrel separation assembly 12. The barrel placement slot 11 and the barrel separation assembly 12 are arranged on a bracket, and the lower end of the barrel placement slot 11 is located above the packaging barrel conveyor line 2. The barrel separation assembly is arranged at the lower end of the barrel placement slot, and the barrel separation assembly includes a baffle and a baffle cylinder, and the baffle is connected to the baffle cylinder. When the baffle cylinder is in an extended state, the baffle clamps the raised edge of the packaging barrel so that the packaging barrel is blocked and cannot fall. When the baffle cylinder contracts, the baffle is lifted, and the packaging barrel falls by gravity. The barrel assembly includes a first barrel assembly 13 and a second barrel assembly 14. The baffle of the first barrel assembly is located at the raised edge of the first packaging barrel (i.e., the lowest packaging barrel), and the first packaging barrel is blocked or falls by the extension and contraction of the baffle cylinder on the first barrel assembly. The baffle of the second barrel assembly is located at the raised edge of the second packaging barrel (i.e., the packaging barrel above the lowest packaging barrel), and the second packaging barrel is blocked or falls by the extension and contraction of the baffle cylinder on the second barrel assembly. When placing a packaging barrel, the baffle cylinder of the first barrel assembly is in an extended state, and the baffle of the first barrel assembly blocks the lowest packaging barrel so that it does not fall; when the packaging barrel needs to fall and unload, the baffle cylinder of the second barrel assembly is in an extended state, and the baffle of the second barrel assembly blocks the second packaging barrel, and the baffle cylinder of the first barrel assembly is in a retracted state, and the first packaging barrel is unloaded freely onto the conveyor belt without obstruction; after the first packaging barrel is unloaded, the baffle cylinder of the first barrel assembly is in an extended state, and the baffle cylinder of the second barrel assembly is in a retracted state, and the packaging barrels fall collectively and are blocked by the first barrel assembly. This process is repeated for each packaging barrel to fall and unload. There are multiple barrel division mechanisms, which can be set at corresponding positions as needed. The barrel placement slot 11 is set on the bracket in a vertical or inclined manner, and the barrel placement slot 11 can be inclined at 30-60 degrees. The inner diameter of the barrel placement groove 11 is 1-2mm larger than the raised edge of the packaging barrel. The baffle is a V-shaped structure and clamps the raised edge of the packaging barrel. The raised edges of each adjacent packaging barrel in the stacked packaging barrels are spaced about 6mm apart. The barrel separation mechanism is also provided with a cross-beam sensor connected to the controller. The cross-beam sensor is located at the bottom of the first packaging barrel, and can then detect whether there is a packaging barrel on the barrel separation mechanism. The function of the reflective sensor is to detect whether there is a packaging barrel, whether it can be turned to unload, and alarm to remind the worker to put the barrel.
[0035] The automatic bag feeding mechanism 3 includes a bag feeding machine 31, a bag conveying line 32, a bag unloading machine 33, a transition belt 35 and a return chute 36. The bag feeding machine 31 includes a bag placing container 311 and a bag conveying belt 312. The bag conveying belt is provided with a bag supporting plate 313, which is of a width that can only accommodate one bag. The bag conveying belt is provided with bag retaining walls on both sides. The lower end of the bag conveying belt is located in the bag placing container 311, and the upper end of the bag conveying belt is located above the bag conveying line 32. The bag unloading machine 33 is provided with a bag suction cup 34. The upper end of the bag conveying belt is provided with a bag chute 37, and the upper end of the bag chute is fixedly arranged on the support frame of the bag conveying belt. The bag conveyed from the bag conveying belt slides from the bag chute to the bag conveying line 32, so as to prevent the bag from falling directly from a higher position to the bag conveying line 32 and being easily damaged. The material bag conveyor line 32 is connected to the material bag feeder 31 through a transition belt, one end of the transition belt is located below the material bag chute on the material bag conveyor belt, and the other end of the transition belt is located above the material bag conveyor line 32. The length of the space of the use site can be reduced by the transition belt. The return chute is arranged on the bracket in an inclined manner, the higher end of the return chute is located below the output end of the material bag conveyor line 32, and the lower end of the return chute is located in the material bag placement container 311. It is convenient to send the material bag that can be unloaded in time to the material bag placement container 311. When the packaging barrel is conveyed to the material bag automatic feeding mechanism 3, the material bag is unloaded into the packaging barrel through the material bag suction cup 34 on the material bag unloading machine. The number of material bag automatic feeding mechanisms 3 can be set according to the number of material bag types. Generally, 3-4 material bags are required. Then 3-4 material bag automatic feeding mechanisms 3 can be arranged on the side of the packaging barrel conveyor line 2 in sequence, and various material bags can be unloaded in sequence. The bag feeder 33 is a four-axis robot, which is an existing Robostar four-axis robot that can control the movement and rotation of the mechanical arm. The bag suction cup is set at the air port of the four-axis robot. The four-axis robot is provided with a motor and a vacuum generator, and the bag suction cup is connected to the vacuum generator. According to the existing controller, the bag conveyor line 32 and the transition belt 35 are respectively provided with optical fiber cross-beam sensors, and the optical fiber cross-beam sensors can detect whether there is a bag, and then control the start or stop of the bag feeder 31, the bag conveyor line 32, the bag feeder 33 and the transition belt 35 through signal transmission.
[0036] The spoon feeder 4 includes a vibration plate 41, a spoon slide 42, a continuous air blowing pipe 43, an intermittent air blowing pipe 44 and a spoon channel 45. The vibration plate, the spoon slide, the continuous air blowing pipe and the intermittent air blowing pipe are respectively arranged on a bracket. The spoon slide is arranged at the outlet of the vibration plate. The inlet end of the spoon slide is connected to the outlet of the vibration plate. The continuous air blowing pipe is arranged at the inlet end of the spoon slide. The intermittent air blowing pipe is arranged at the outlet end of the spoon slide. The continuous air blowing pipe and the intermittent air blowing pipe are respectively connected to an air source such as an air pump through an electromagnetic valve. The continuous air blowing pipe continuously blows air toward the outlet end of the spoon slide to increase the conveying speed of the spoon on the spoon slide. Spoon retaining walls are arranged on both sides of the spoon slide to prevent the spoon from falling from the side of the spoon slide. The spoon channel is a hollow structure with openings at both ends. The inlet of the spoon channel is located below the outlet of the spoon slide, and the outlet of the spoon channel is located above the packaging barrel conveyor line 2. The intermittent air blowing pipe blows the spoon toward the entrance of the spoon channel. The sides of the entrance of the spoon channel are respectively provided with ribs, which are used to prevent the spoon from falling from the side. The spoon slide is a vibration slide connected to the vibrator, and the spoon slide is arranged on the bracket in an inclined manner, and the outlet end of the spoon slide is lower than the inlet end of the spoon slide. The spoon feeder 4 also includes a spoon baffle 46, which is connected to the blocking cylinder 47, and the spoon baffle is connected to the piston of the blocking cylinder, and the spoon baffle is located below the outlet of the spoon slide. When the blocking cylinder is in an extended state, the spoon baffle moves upward and blocks the outlet of the spoon slide to prevent the spoon from accidentally falling when the material is not needed in the pause state, and to prevent the spoon from falling due to the direct vibration and vibration time of the spoon slide for too long. When the spoon needs to be unloaded, the spoon baffle is located below the outlet of the spoon slide by contracting the blocking cylinder. The vibration plate is an existing vibration plate, and a spiral channel is arranged around the inner wall of the vibration plate, so that the objects in the vibration plate are vibrated out of the channel. Optical fiber sensors are respectively arranged at the inlet and outlet ends of the spoon slide.
[0037] The powder feeding mechanism 5 includes a powder conveyor 51, a powder conveyor line 52, a powder feeder 53 and a powder guide groove 56. The powder conveyor 51, the powder conveyor line 52, the powder feeder 53 and the powder guide groove 56 are respectively arranged on the bracket. The powder conveyor includes a powder placement container 511 and a powder conveyor belt 512. The powder conveyor belt is provided with a powder support plate 513. One end of the powder conveyor belt is located in the powder placement container 511, and the other end of the powder conveyor belt is located above the powder conveyor line 52. The powder feeder 53 is provided with a powder suction cup 54, which is connected to a vacuum generator through an electromagnetic valve. The vacuum generator is an air pump, and the powder conveyor line 52 is a conveyor belt. Belt baffles 55 are provided on the brackets on both sides of the powder conveyor belt, and the distance between the two belt baffles is such that only one powder can pass through, and a powder passage that can only pass one powder is formed between the two belt baffles, and the entrance at the lower end of the powder passage is a wedge-shaped entrance formed by two oblique sides, that is, the lower opening of the entrance is larger than the upper opening, and the upper opening of the entrance is connected to the powder passage. In this way, the powders can be conveyed one by one through the powder support plate 513. The powder guide groove is a structure with a large upper port and a small lower port. The lower port of the powder guide groove is larger than that of a powder. The powder guide groove 56 is arranged above the powder conveying line 52 and below the upper end of the powder conveying belt, that is, the powder guide groove 56 is arranged between the powder conveying line 52 and the upper end of the powder conveying belt. After the upper end of the powder conveying belt falls down, it passes through the powder guide groove 56 and falls on the powder conveying line 52. The powder guide groove can play a guiding and buffering role. The powder falls into the powder guide groove and slides onto the powder conveying line 52. The powder conveying belt is connected to the motor, and the motor drives the powder conveying belt to rotate. The powder support plate 513 moves from bottom to top through the rotation of the powder conveying belt. The powder support plate 513 holds the powder and moves upward and falls onto the powder conveying line 52.
[0038] The powder feeding machine 53 is a four-axis robot, which is an existing Robostar four-axis robot that can control the movement of the mechanical arm. The powder suction cup is set at the air port of the four-axis robot. The four-axis robot is provided with a motor and a vacuum generator, and the powder suction cup is connected to the vacuum generator. The optical fiber sensor is set on the bracket and located at the position where the powder stops. The optical fiber sensor detects the designated point of the powder transmission, and then controls the powder suction cup to suck the powder and drop it into the packaging barrel. The optical fiber sensor is a shooting component, which is respectively arranged on both sides of the designated point of the powder transmission line 52. The optical fiber sensor detects whether the powder reaches the designated point. When the powder reaches the designated point, the controller controls the motor connected to the powder transmission line 52 to stop working. After the powder is loaded, the powder can continue to be loaded and unloaded. The powder suction cup is directly connected to the mechanical arm of the four-axis robot through a connecting plate; the powder suction cup can be rotated or moved up and down by the operation of the mechanical arm to achieve grabbing.
[0039] The automatic capping machine 6 comprises a cap loading line 61, a cap conveying line 62, a capping assembly 63 and a transplanting conveying line 64. The cap loading line 61 comprises a cap placing groove 611, a cap conveying belt 612 and a conveying chute 613. A cap tray is arranged on the cap conveying belt. The width of the cap tray is equal to the height of the cap, so the cap tray can only stand one cap. The lower end of the cap conveying belt is located in the cap placing groove. The upper end of the cap conveying belt is connected to the cap conveying line 62 through the conveying chute 613. A cap baffle 615 is arranged on the upper end of the cap conveying belt. The gap between the cap baffle and the cap conveying belt is a cap conveying channel that can only allow one cap to pass through, that is, the distance between the cap baffle and the cap conveying belt is slightly greater than the height of the cap. The cap conveying channel is just large enough for one cap to pass through. For example, the distance is 1-2 cm larger than the cap height. The conveying chute 613 is The inclined chute and the conveying chute 613 are located on the side of the lid conveying channel and are connected with the lid conveying channel. An air blowing pipe and a photoelectric sensor are provided at one end of the lid conveying channel away from the conveying chute 613. The air blowing pipe is connected to the air pump through an electromagnetic valve. When the lid is conveyed to the lid conveying channel through the lid conveyor belt and is located at the end of the conveying chute 613, the photoelectric sensor senses the presence of a lid, and the electromagnetic valve opens and ventilates the air blowing pipe. The lid slides through the conveying chute 613 and falls onto the lid conveying line 62. A height detector is provided on the lid subassembly 63. By detecting the height of the lid panel, it is detected whether the lid is on the front or back side. For example, when the A side of the lid panel is facing up, the distance from the A side of the lid panel to the ground is greater than the distance from the B side of the panel to the ground, or the distance from the A side of the lid panel to the detection transmitter is less than the distance from the B side of the panel to the ground. At this time, the lid is on the front side. The transplanting conveyor line 64 is connected to the lifting cylinder, and the lifting cylinder controls the rise and fall of the transplanting conveyor line 64. A connecting rod is provided at the bottom of the transplanting conveyor line 64, and the connecting rod is connected to the lifting cylinder. The connecting rod is set on the guide column through a through hole and can move up and down along the guide column. When the cover is on the front side, the lifting cylinder raises the transplanting conveyor line 64 and the cover conveyor line 62 to be in the same plane. When the cover is on the back side, the lifting cylinder contracts so that the transplanting conveyor line 64 is lower than the cover conveyor line 62. At this time, the cover falls from the cover conveyor line 62 to the transplanting conveyor line 64 and turns to the front side.
[0040] The cover subassembly 63 is provided with a cylinder assembly, which includes a partition and a partition pressing cylinder. The partition is fixed on the partition pressing cylinder. When the front and back sides of the cover need to be inspected, the partition pressing cylinder is pressed down so that the partition blocks the forward flow of the cover. At this time, the cover stops moving, which is convenient for inspection. Then, the height of the cover end face is detected by the height detector. After the inspection, the partition pressing cylinder shrinks, and the cover continues to move with the conveyor belt. In order to facilitate inspection, a cylinder assembly can be respectively arranged on the front and rear sides of the height detector, so that the cover being inspected can be prevented from moving, and the next cover can be prevented from moving and colliding with the cover being inspected. The front and rear directions are defined by the direction in which the conveyor belt is conveyed forward. The forward direction is the front. When the cover is being conveyed, the first cylinder assembly 632 in the front presses down to block the cover from moving forward, and then the second cylinder assembly 633 in the rear presses down to block the next cover from moving forward, and then the inspection is carried out. Each conveyor belt is provided with a corresponding shooting assembly, which is an optical fiber sensor. The corresponding shooting assembly can detect whether the cover is conveyed to the position, which is convenient for operation. The height detector is an existing infrared height detector or a micro switch sensor 631. The micro switch sensor is connected to the cylinder and is directly purchased and installed. The cylinder drives the micro switch sensor to press down on the cover panel and detects the height of the cover panel to detect whether the cover is on the front or back. After the detection, the cylinder assembly shrinks, and the cylinder drives the micro switch sensor to shrink, and the cover continues to be transported.
[0041] The barrel cover assembly machine 7 includes a barrel input line 71, a transfer mechanism 72, a lower cover mechanism 73 and a barrel output line 74. The transfer mechanism 4 includes a fixed disk 721 and a rotating disk 722. The rotating disk is located above the fixed disk. A plurality of barrel grooves 723 that can accommodate packaging barrels are arranged around the rotating disk. The rotating disk is provided with 8 barrel grooves. The gap between the barrel grooves and the barrels is 0.5-1mm. The rotating disk is connected to the transmission mechanism, and the rotating disk is connected to the motor to control the rotation of the rotating disk. The upper end surface of the fixed disk is located in the same plane as the upper end surface of the barrel input line or the upper end surface of the fixed disk is lower than the upper end surface of the barrel input line, the upper end surface of the barrel output line is located in the same plane as the upper end surface of the fixed disk or the upper end surface of the barrel output line is lower than the upper end surface of the fixed disk, and a movable lid suction cup 75 is provided on the lower cover mechanism 73. The lower cover mechanism is arranged on the bracket. The lower cover mechanism is an existing single-axis robot arm, including a servo motor, a single-axis robot 731, a drag chain and a downward pressure cylinder 732. The downward pressure cylinder is arranged on the single-axis robot arm through a connecting block. The downward pressure cylinder is connected to the servo motor through a drag chain, and the lid suction cup is arranged on the downward pressure cylinder. The movement of the lid suction cup is controlled by the robot arm and the downward pressure cylinder. The lid suction cup moves to the lid and is pressed down by the downward pressure cylinder to suck the lid, and then rises by the downward pressure cylinder, and then moves to the packaging barrel by the robot arm, and is pressed down by the downward pressure cylinder to cover the packaging barrel. The lid suction cup is connected to a vacuum making machine such as an air pump. The air pump sucks air to form a vacuum when the lid suction cup sucks the lid, and deflates the air to form a normal air pressure after the lid is covered. The barrel output line is connected to the barrel input line through a transfer mechanism. The packaging barrel is transferred from the barrel input line to the turntable. Through the continuous conveyance of the barrel input line, each packaging barrel enters each barrel groove of the turntable. The turntable continues to rotate, and the packaging barrel in the barrel groove of the turntable also rotates. When the packaging barrel rotates to the bottom of the lower cover mechanism, the lower cover mechanism sucks the lid and presses it down, and the lid is covered on the packaging barrel, so that the lid and the packaging barrel are covered. The turntable continues to rotate, and finally the packaging barrel with the lid covered is transmitted to one side of the barrel output line. The barrel output line is provided with a toggle member, which is movably mounted on the slide rail. The toggle end of the toggle member can toggle the packaging barrel. The toggle member is connected to the transmission mechanism, for example, the toggle member is connected to the cylinder or the CNC motor. The toggle member extends through the cylinder to one side of the barrel groove of the turntable. When the packaging barrel with the lid covered is transmitted to the toggle member, the cylinder contracts and toggle the packaging barrel to the output belt of the barrel output line. The upper end surface of the turntable is lower than the upper edge of the packaging barrel, and the upper end surface of the turntable is located at the midline position of the height of the packaging barrel. The toggle end of the toggle piece is located above the turntable and can toggle the packaging barrel, which is convenient for toggling the packaging barrel. The toggle piece is provided with a gap that can be inserted into the side of the turntable. The toggle piece includes two 7-shaped toggle pieces, and the two 7-shaped toggle pieces are connected by a connecting plate. The gap between the two 7-shaped toggle pieces is a gap for inserting the side of the turntable. The fixed disk is a fixed turntable coaxially connected to the turntable. The fixed disk rotates coaxially with the turntable to facilitate the transmission of the packaging barrel. The barrel groove is an arc-shaped groove that can accommodate a packaging barrel. The barrel input line and the barrel output line are both conveyor belts.The barrel cover assembly machine 7 is connected to the automatic cover separating machine 6 and the packaging barrel conveying line 2 through a conveyor belt. The barrel cover assembly machine 7 is connected to the packaging barrel conveying line 2 through a conveyor belt and a barrel shifting member.
[0042] According to the existing controller, the barrel dividing mechanism 1, the packaging barrel conveyor line 2, the material bag automatic feeding mechanism 3, the spoon feeding machine 4, the powder feeding mechanism 5, the automatic capping machine 6 and the barrel cover assembly machine 7 are respectively provided with sensors, and the signals are transmitted to the controller by the sensors, and it can be detected whether the items are delivered to the specified position, and the controller controls the work of various motors, cylinders, air pumps and other electrical appliances. In this embodiment, each conveyor line, conveyor belt, etc. are conveyor belts connected to the motor. The material is discharged by a robot or a mechanical arm in order to discharge the material more accurately, and it can also be discharged by a simple cylinder. A cylinder is installed on one side of the conveyor line 32, and a push plate is provided on the cylinder. The material is pushed down to the packaging barrel below the conveyor line by the push plate. The electric control involved in this embodiment is all the electric control used by conventional techniques, and some existing sensors, motors, cylinders, air pumps and mechanical arms are used. The signals are transmitted to the controller such as a single-chip microcomputer through the sensor, and the controller controls the work of the electric appliances such as the motor, cylinder and mechanical arm.
Claims
1. An automatic production line for barreled snail rice noodle, characterized by: The invention comprises a barrel separation mechanism (1), a packaging barrel conveyor line (2), an automatic material bag feeding mechanism (3), a spoon feeding machine (4), a powder puff feeding mechanism (5), an automatic capping machine (6) and a barrel cover assembly machine (7), wherein the barrel separation mechanism (1), the automatic material bag feeding mechanism (3), the spoon feeding machine (4), the powder puff feeding mechanism (5), the automatic capping machine (6) and the barrel cover assembly machine (7) are respectively connected to the packaging barrel conveyor line (2), the barrel separation mechanism (1) is located at one end of the packaging barrel conveyor line (2), the barrel separation mechanism (1) unloads the packaging barrel onto the packaging barrel conveyor line (2), the barrel cover assembly machine (7) is located at the other end of the packaging barrel conveyor line (2), the automatic material bag feeding mechanism (3), the spoon feeding machine (4), the powder puff feeding mechanism (5) and the automatic capping machine (6) 6) are respectively arranged on the side of the packaging barrel conveyor line (2) between the barrel separation mechanism (1) and the barrel cover assembly machine (7); when unloading, the barrel separation mechanism (1) unloads the packaging barrel to the packaging barrel conveyor line (2), and the packaging barrel moves forward on the packaging barrel conveyor line (2), and when passing through the automatic material bag feeding mechanism (3), the spoon feeding machine (4) and the powder powder feeding mechanism (5), the material bag, the spoon and the powder powder are sequentially unloaded into the packaging barrel, and the unloaded packaging barrel continues to move forward, moves to the barrel cover assembly machine (7) and unloads the cover through the automatic cover separation machine (6) and the barrel cover assembly machine (7) and covers the packaging barrel; the barrel separation mechanism (1) includes a barrel placement groove (11) and a barrel separation assembly (12), the barrel separation assembly is arranged at the lower end of the barrel placement groove, and the barrel separation assembly includes a baffle and a baffle cylinder, the baffle being connected to the baffle cylinder, the barrel assembly comprising a first barrel assembly (13) and a second barrel assembly (14), the baffle of the first barrel assembly being located at the edge of a protrusion of the first packaging barrel, the baffle of the second barrel assembly being located at the edge of a protrusion of the second packaging barrel, the lower end of the barrel placement groove (11) being located above the packaging barrel conveyor line (2); the powder loading mechanism (5) comprising a powder conveyor (51), a powder conveyor line (52) and a powder loading machine (53), the powder conveyor (51) comprising a powder placement container (511) and a powder conveyor belt (512), a powder conveyor belt being provided with a powder support plate (513), one end of the powder conveyor belt being located in the powder placement container, the other end of the powder conveyor belt being located above the powder conveyor line, The feeding machine is provided with a powder suction cup (54); the automatic capping machine (6) comprises a cap feeding line (61), a cap conveying line (62), a capping assembly (63) and a transfer conveying line (64); the cap feeding line comprises a cap placement groove (611), a cap conveying belt (612) and a conveying chute (613); the cap conveying belt is provided with a cap tray (614) that can only stand one cap; the lower end of the cap conveying belt is located in the cap placement groove; the upper end of the cap conveying belt is connected to the cap conveying line through the conveying chute; the upper end of the cap conveying belt is provided with a cap baffle (615); the gap between the cap baffle and the cap conveying belt is a cap conveying channel that can only allow one cap to pass through; the capping assembly is provided with a height detector; and the transfer conveying line (64) is connected to a cylinder;The barrel cover assembly machine (7) comprises a barrel input line (71), a transfer mechanism (72), a lower cover mechanism (73) and a barrel output line (74). The transfer mechanism comprises a fixed plate (721) and a rotating plate (722). The rotating plate is located above the fixed plate. A plurality of barrel grooves (723) capable of accommodating packaging barrels are respectively arranged around the rotating plate. A movable suction cup (75) is arranged on the lower cover mechanism. The barrel output line is connected to the barrel input line through the transfer mechanism. A toggle member (741) is arranged on the barrel output line. The toggle member is movably mounted on a slide rail. The toggle end of the toggle member is a toggle end capable of toggle the packaging barrel. ; 2. The automatic production line for barreled snail rice noodle according to claim 1, characterized in that: The material bag automatic feeding mechanism (3) comprises a material bag feeding machine (31), a material bag conveying line (32) and a material bag unloading machine (33). The material bag feeding machine (31) comprises a material bag placing container (311) and a material bag conveying belt (312). A material bag supporting plate (313) is provided on the material bag conveying belt. The lower end of the material bag conveying belt is located in the material bag placing container, and the upper end of the material bag conveying belt is located above the material bag conveying line. The material bag unloading machine is provided with a material bag suction cup (34).
3. The automatic production line for barreled snail rice noodle according to claim 2, characterized in that: The material bag automatic feeding mechanism (3) also includes a return material chute (36), which is arranged on the bracket in an inclined manner, with the higher end of the return material chute located below the output end of the material bag conveyor line, and the lower end of the return material chute located in the material bag placement container.
4. The automatic production line for barreled snail rice noodle according to claim 1, characterized in that: The spoon loader (4) comprises a vibration plate (41), a spoon slide (42), a continuous air blowing pipe (43) and an intermittent air blowing pipe (44), the spoon slide is arranged at the outlet of the vibration plate, the inlet end of the spoon slide is connected to the outlet of the vibration plate, the continuous air blowing pipe is arranged at the inlet end of the spoon slide, and the intermittent air blowing pipe is arranged at the outlet end of the spoon slide.
5. The automatic production line for barreled snail rice noodle according to claim 4, characterized in that: It also includes a spoon channel (45), which is a hollow structure with openings at both ends, and the inlet of the spoon channel is located below the outlet of the spoon slide.
6. The automatic production line for barreled snail rice noodle according to claim 1, characterized in that: Belt baffles (55) are provided on the brackets on both sides of the powder puff conveyor belt, and a powder puff passage through which only one powder puff can pass is formed between the two belt baffles.
Citation Information
Patent Citations
Barreled automatic production line for river snail rice noodles
CN214241468U