Clamping tool and aluminum profile surface polishing equipment
By designing a clamping tool that uses a single electric push rod to achieve synchronous clamping of the jaws, the problems of poor synchronization of the clamping column operation and insufficient connection reliability in the prior art are solved, and stable clamping and high-quality surface treatment of aluminum profile workpieces are achieved during the polishing process.
Patent Information
- Application Number
- CN202420403666.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-01
AI Technical Summary
The existing aluminum profile surface polishing equipment has problems such as poor synchronization of clamping column operations and insufficient reliability of clamping tooling connections, resulting in unstable clamping of aluminum profile workpieces during polishing.
A clamping tool is designed, using an electric push rod to achieve synchronous clamping of the clamping jaws on both sides, and through a combination of push-pulling guide rods and linear sliders, the connection stability between the clamping tool and the polishing equipment is improved.
Reliable clamping of clamping workpieces is achieved, synchronousness and connection reliability of clamping workpieces are improved, and stable clamping and surface quality of aluminum profile workpieces are ensured during the polishing process.
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Figure CN222627290U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum profile processing, and specifically relates to aluminum profile surface polishing equipment and a matching clamping tool. Background Art
[0002] During the production process of aluminum profiles, the surface of the product needs to be polished or brushed, and polishing equipment is usually used for the surface polishing of aluminum profiles. However, the existing polishing equipment technology is still imperfect, and there are still technical problems that need to be further improved. For example, the aluminum profile surface polishing equipment disclosed in patent document CN114505777A includes a lifting support block 64, a clamping support frame 65, an electric push rod 66 and a clamping column 67. The clamping support frame 65 is rotatably connected to the lifting support block 64, and two electric push rods 66 are provided. The two electric push rods 66 are respectively fixed to the two ends of the clamping support frame 65, and two clamping columns 67 are provided. The two clamping columns 67 are respectively fixed to the two electric push rods 66. First, the two clamping columns 67 are driven by two electric push rods 66 to clamp the aluminum profile to be polished. The use of two electric push rods causes a certain waste of equipment manufacturing costs and energy consumption costs, and the synchronization of the two clamping columns is not easy to ensure; on the other hand, the entire clamping tool of the polishing equipment and its storage rack are only connected by the positioning telescopic rod 62 and the supporting slider 63, and the reliability of the connection is also lacking, which is not conducive to the stability of clamping the aluminum profile workpiece. Therefore, it is necessary to further improve and perfect the existing aluminum profile surface polishing equipment and its clamping tool. Utility Model Content
[0003] In view of the above situation, the utility model provides a clamping tool and an aluminum profile surface polishing device using the clamping tool. The clamping tool only requires an electric push rod to achieve synchronous clamping of the jaws on both sides, while improving the stability of the connection between the clamping tool and the aluminum profile surface polishing device.
[0004] In order to achieve the above purpose, the utility model provides a clamping tool, including a tool bracket, a clamping assembly and a telescopic push rod. The tool bracket is a U-shaped frame structure, and a pair of rectangular through holes are opened in the front part of the two side arms of the tool bracket along the left and right directions.
[0005] The telescopic push rod is fixedly installed on the rear side of the tooling bracket, and the front end of the piston rod of the telescopic push rod slides through the middle part of the rear side wall of the tooling bracket and is connected with a push-pull guide rod.
[0006] The clamping assembly includes a pair of symmetrically arranged clamping jaws, the overall structure of the clamping jaws is Z-shaped, the cross-section of the clamping jaws is rectangular, the heads of the two clamping jaws are symmetrically provided with clamping plates, and the tails of the two clamping jaws cooperate to slide through the inside of the two rectangular through holes.
[0007] The push-pull guide rod is a linear slide rail extending in the left and right directions. Linear sliders are provided on the outer sides of both ends of the linear slide rail in cooperation with the sliding sleeves. The middle parts of the two clamping jaws are correspondingly connected to the two linear sliders through inner connecting rods, and the front parts of the two side arms of the tooling bracket are correspondingly connected to the two linear sliders through outer connecting rods.
[0008] Furthermore, the upper and lower side surfaces of the linear slider are respectively rotatably pinned to one end of the outer connecting rod and the inner connecting rod, the other ends of the two outer connecting rods are correspondingly rotatably pinned to the upper side surfaces of the front parts of the two side arms of the tooling bracket, and the other ends of the two inner connecting rods are correspondingly rotatably pinned to the lower side surfaces at the turning point between the middle and tail parts of the two clamps.
[0009] Furthermore, the cylinder body of the telescopic push rod is fixedly connected to the tooling bracket through a fixed base and a fixing bolt, and the front end of the piston rod of the telescopic push rod is threadedly connected to the push-pull guide rod.
[0010] Preferably, the telescopic push rod is an electric push rod, and its piston rod can be stopped at any telescopic length position, which is convenient for presetting and adjusting the clamping force of the two clamping jaws.
[0011] Furthermore, a rubber gasket is fitted on the active surface of the clamping plate, and a knurled surface is provided on the active surface of the rubber gasket, which can increase the friction force of clamping the workpiece.
[0012] Furthermore, the push-pull guide rod is a linear slide rail with a rectangular cross section, and correspondingly, the linear slider is also a rectangular slider.
[0013] Furthermore, protective sleeves are provided between the two linear sliders and the linear slide rails, and between the two rectangular through holes and the two clamping jaws. The protective sleeves are installed on the inner sides of the linear sliders and the rectangular through holes with an interference fit, which is beneficial to reducing sliding friction resistance and reducing mechanical friction loss.
[0014] Preferably, the protective sleeve is a self-lubricating graphite copper sleeve with a self-lubricating function, thereby avoiding the workload of manual lubrication and maintenance.
[0015] The utility model also provides an aluminum profile surface polishing device, comprising a support base arranged on a polishing workbench, a storage rack arranged on the support base for placing the aluminum profile to be polished, and the above-mentioned clamping tool, which is installed on the rear end of the storage rack through an adjusting connecting frame.
[0016] Furthermore, the adjustable connecting frame includes a connecting plate and a mounting plate, the connecting plate is connected to the rear end of the storage rack by connecting bolts, and a plurality of connecting threaded holes are arranged in a matrix on the rear end surfaces of the connecting plate and the storage rack, which can be used to adjust the up, down, left and right positions of the connecting plate, the mounting plate and the clamping tooling.
[0017] Two guide screws extending in the front and rear directions are fixedly arranged on the front side of the connecting plate, and synchronous gears are respectively threadedly fitted on the outer sides of the two guide screws. The front parts of the two synchronous gears are rotatably connected to the rear side surface of the mounting plate through rolling bearings, the outer circle of the rolling bearing is fixedly connected to the front side surface of the synchronous gear, and the inner circle of the rolling bearing is fixedly connected to the rear side surface of the mounting plate.
[0018] A driving motor is connected to the rear side of the mounting plate through a motor bracket, a driving gear is installed on the output shaft of the driving motor, the driving gear and the two synchronous gears are connected through a chain transmission, and the rear part of the tooling bracket is fixedly connected to the top of the mounting plate by mounting bolts, which can be used to adjust the front and rear positions of the mounting plate and the clamping tooling.
[0019] The utility model also includes other components that enable it to be used normally, which are all conventional means in the field. In addition, devices or components not limited in the utility model, such as the supporting base and storage rack of the aluminum profile surface polishing equipment, all adopt the existing technology in the field.
[0020] The beneficial effects of the utility model are as follows:
[0021] The aluminum profile surface polishing equipment provided by the utility model has a reasonable structural design for its clamping tooling, so that the clamping tooling only needs one electric push rod to achieve reliable clamping of the aluminum profile workpiece to be polished. Compared with the prior art, the number of electric push rods used is saved, and the manufacturing cost and energy consumption cost of the polishing equipment are correspondingly saved. At the same time, the synchronization of the action of the clamping jaws on both sides of the clamping tooling and the reliability of the connection between the clamping tooling and the polishing equipment are also improved, thereby ensuring the stable clamping of the aluminum profile workpiece during the polishing process and guaranteeing the surface polishing quality of the aluminum profile workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure of the clamping tool in Example 1.
[0023] Figure 2 This is a schematic diagram of the structure of the aluminum profile surface polishing equipment in Example 2.
[0024] Figure 3 This is a schematic diagram of the structure of the storage rack and connecting plate of the aluminum profile surface polishing equipment in Example 2. DETAILED DESCRIPTION
[0025] The technical solution of the present utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments.
[0026] It should be noted that the terms "up", "down", "left", "right", "front", "back", etc. to indicate directions or positional relationships are based on the drawings and are only for the convenience of description.
[0027] Example 1
[0028] like Figure 1 As shown, a clamping tool comprises a tool support 1, a clamping assembly and a telescopic push rod 2. The tool support is a U-shaped frame structure, and a pair of rectangular through holes 3 are opened in the front part of the two side arms of the tool support along the left and right directions.
[0029] The telescopic push rod is fixedly installed on the rear side of the tooling bracket, the cylinder body of the telescopic push rod is fixedly connected to the tooling bracket through a fixed base and a fixing bolt, and the front end of the piston rod of the telescopic push rod is threadedly connected to the push-pull guide rod.
[0030] The telescopic push rod adopts an electric push rod, and the front end of the piston rod 4 of the telescopic push rod slides through the middle of the rear side wall of the tooling bracket and is connected with a push-pull guide rod 5. The push-pull guide rod is a linear slide rail with a rectangular cross section, and the linear slider is a rectangular slider.
[0031] A protective sleeve 6 is provided between the two linear sliders and the linear slide rails and between the two rectangular through holes and the two clamping jaws. The protective sleeve is made of a self-lubricating graphite copper sleeve and is installed on the inner side of the linear slider and the rectangular through hole with an interference fit.
[0032] The clamping assembly includes a pair of symmetrically arranged clamping jaws 7, the overall structure of the clamping jaws is Z-shaped, the cross-section of the clamping jaws is rectangular, the heads of the two clamping jaws are symmetrically provided with clamping plates 8, and the tails of the two clamping jaws cooperate to slide through the inside of the two rectangular through holes.
[0033] A rubber gasket 9 is fitted on the active surface of the clamping plate, and a knurled surface is matched on the active surface of the rubber gasket.
[0034] The push-pull guide rod is a linear slide rail extending in the left and right directions. Linear sliders are provided on the outer sides of the two ends of the linear slide rail in cooperation with the sliding sleeves. The middle parts of the two clamping jaws are correspondingly connected to the two linear sliders through the inner connecting rod 10, and the front parts of the two side arms of the tooling bracket are correspondingly connected to the two linear sliders through the outer connecting rod 11.
[0035] The upper and lower side surfaces of the linear slider are respectively rotatably pin-connected with one end of the outer connecting rod and the inner connecting rod, the other ends of the two outer connecting rods are correspondingly rotatably pin-connected with the upper side surfaces of the front parts of the two side arms of the tooling bracket, and the other ends of the two inner connecting rods are correspondingly rotatably pin-connected with the lower side surfaces at the turning point between the middle and tail parts of the two clamping jaws.
[0036] When the telescopic push rod is pushed out, it drives the push-pull guide rod forward, driving the two linear slide blocks to slide inward, and at the same time, the tails of the two clamping jaws are pushed inward along the rectangular through holes of the tooling bracket through the cooperation of the inner and outer connecting rods, thereby realizing the synchronous inward clamping of the two clamping jaws; when the telescopic push rod is retracted, it drives the push-pull guide rod backward, driving the two linear slide blocks to slide outward, and at the same time, the tails of the two clamping jaws are pulled outward along the rectangular through holes of the tooling bracket through the cooperation of the inner and outer connecting rods, thereby realizing the synchronous outward opening of the two clamping jaws.
[0037] Example 2
[0038] like Figure 2-3 As shown, an aluminum profile surface polishing device includes a support base (not shown in the figure) arranged on a polishing workbench, a storage rack 12 arranged on the support base for placing the aluminum profile to be polished, and the clamping tool described in Example 1, and the clamping tool is installed at the rear end of the storage rack by adjusting the connecting frame.
[0039] The supporting base, storage rack, and conventional devices or components of aluminum profile surface polishing equipment such as polishing wheels and electric push rods of the utility model all adopt the existing technology disclosed in patent document CN114505777A, and the specific settings are not repeated here.
[0040] The adjustable connecting frame includes a connecting plate 13 and a mounting plate 14, and the connecting plate is connected to the rear end of the storage rack by connecting bolts. A plurality of connecting threaded holes 15 are arranged in a matrix on the rear end surfaces of the connecting plate and the storage rack. By selecting and using different combinations of connecting threaded holes between the connecting plate and the storage rack, the connecting plate, the mounting plate and the clamping tooling can be adjusted to correspond to different installation heights and left and right positions.
[0041] Two guide screws 16 extending in the front-to-back direction are fixedly arranged on the front side of the connecting plate, and synchronous gears 17 are respectively threadedly fitted on the outer sides of the two guide screws. The front parts of the two synchronous gears are rotatably connected to the rear side surface of the mounting plate through rolling bearings, the outer circle of the rolling bearing is fixedly connected to the front side surface of the synchronous gear, and the inner circle of the rolling bearing is fixedly connected to the rear side surface of the mounting plate.
[0042] The rear side of the mounting plate is connected to a driving motor 19 through a motor bracket 18, a driving gear 20 is installed on the output shaft of the driving motor, the driving gear and the two synchronous gears are connected by a chain 21, and the rear of the tooling bracket is fixedly connected to the top of the mounting plate by mounting bolts. A detachable safety shield 22 is also provided around the driving motor and sprocket transmission assembly.
[0043] The two synchronous gears are driven by a driving motor to rotate, so that the two synchronous gears move forward and backward along the two guide screws, thereby driving the mounting plate away from or close to the connecting plate and the storage rack, thereby realizing the front and rear position adjustment of the mounting plate and the clamping tooling.
[0044] During the polishing operation, first adjust the preset position of the clamping tool, then place the aluminum profile workpiece to be polished on the storage rack of the polishing equipment, and then control the clamping tool to clamp the workpiece, and then start the surface polishing of the aluminum profile.
[0045] The technical solution of the present invention is not limited to the above-mentioned specific embodiments. Without departing from the scope and spirit of the described embodiments, many modifications and changes are obvious to ordinary technicians in this technical field. Any technical deformation made within the spirit and principles of the present invention falls within the protection scope of the present invention.
Claims
1. A clamping tool, characterized in that: The cam is provided with a pair of rectangular through holes on the front of the two side arms of the cam, and the telescopic push rod is fixedly mounted on the rear side of the cam. The front end of the piston rod of the telescopic push rod slides through the middle of the rear side wall of the cam and is connected with a push-pull guide rod. The clamping assembly includes a pair of symmetrically arranged jaws, the overall structure of the jaws is Z-shaped, the cross-section of the jaws is rectangular, the heads of the two jaws are symmetrically provided with clamping plates, the tails of the two jaws respectively cooperate to slide through the inside of the two rectangular through holes, the push-pull guide rod is a linear slide rail extending in the left and right directions, and linear sliders are provided on the outer sides of the two ends of the linear slide rail in cooperation with the sliding sleeves, the middle parts of the two jaws are correspondingly connected to the two linear sliders through inner connecting rods, and the front parts of the two side arms of the cam are correspondingly connected to the two linear sliders through outer connecting rods.
2. The clamping tool according to claim 1, characterized in that: The upper and lower side surfaces of the linear slider are respectively rotatably pin-connected with one end of the outer connecting rod and the inner connecting rod, the other ends of the two outer connecting rods are correspondingly rotatably pin-connected with the upper side surfaces of the front parts of the two side arms of the tooling bracket, and the other ends of the two inner connecting rods are correspondingly rotatably pin-connected with the lower side surfaces at the turning point between the middle and tail parts of the two clamping jaws.
3. The clamping tool according to claim 1, characterized in that: The telescopic push rod is an electric push rod, a cylinder body of the electric push rod is fixedly connected to a tooling bracket through a fixed base and a fixing bolt, and a front end of a piston rod of the electric push rod is threadedly connected to a push-pull guide rod.
4. The clamping tool according to claim 1, characterized in that: A rubber gasket is fitted on the active surface of the clamping plate, and a knurled surface is matched on the active surface of the rubber gasket.
5. The clamping tool according to claim 1, characterized in that: The push-pull guide rod is a linear slide rail with a rectangular cross section, and protective sliding sleeves are provided between the two linear sliders and the linear slide rail, and between the two rectangular through holes and the two clamping claws.
6. The clamping tool according to claim 5, characterized in that: The protective sliding sleeve is a self-lubricating graphite copper sleeve.
7. An aluminum profile surface polishing device, comprising a support base arranged on a polishing workbench, and a storage rack arranged on the support base for placing the aluminum profile to be polished, characterized in that: It also includes the clamping tool described in any one of claims 1 to 6, and the clamping tool is installed at the rear end of the storage rack through an adjustable connecting frame.
8. The aluminum profile surface polishing equipment according to claim 7, characterized in that: The adjusting connecting frame includes a connecting plate and a mounting plate, the connecting plate is connected to the rear end of the storage frame by connecting bolts, a plurality of connecting threaded holes are arranged in a matrix on the rear end surfaces of the connecting plate and the storage frame, two guide screw rods extending in the front-to-back direction are fixedly arranged on the front side of the connecting plate, and synchronous gears are respectively threadedly fitted on the outer sides of the two guide screw rods, and the front parts of the two synchronous gears are rotatably connected to the rear side surface of the mounting plate through rolling bearings, a driving motor is connected to the rear side surface of the mounting plate through a motor bracket, a driving gear is installed on the output shaft of the driving motor, and the driving gear and the two synchronous gears are connected by chain transmission, and the rear part of the tooling bracket is fixedly connected to the top of the mounting plate by mounting bolts.
9. The aluminum profile surface polishing equipment according to claim 8, characterized in that: The outer circle of the rolling bearing is fixedly connected to the front side surface of the synchronous gear, and the inner circle of the rolling bearing is fixedly connected to the rear side surface of the mounting plate.
Citation Information
Patent Citations
Aluminum profile surface polishing equipment
CN114505777A
Cited By
Clamping tool for aluminum profile machining and grinding and clamping method of clamping tool
CN121083515A
A clamping fixture and clamping method for processing and grinding aluminum profiles
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Ion polishing workbench
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